Suntron's capabilities

2. Value
is the Difference
Suntron delivers complete manufacturing services and
solutions to support the entire life cycle of complex
products. Operating full service manufacturing facilities
across North America, including a low cost, state-of-the-art
facility in Mexico, Suntron is involved in engineering,
PCBA, large scale system integration, embedded
computing solutions, and testing.
Over 30 years of experience at your fingertips…
888.520.3382 G suntroncorp.com

3. Suntron Corporation delivers complete electronics manufacturing services and
solutions to support high reliability complex products within the Aerospace, Defense,
Industrial, Medical, Network & Telecommunications, and Semiconductor Capital
Equipment market segments.
Suntron’s capabilities include complete system integration, printed circuit board
assembly and embedded computing solutions utilizing COTS technology. In addition,
we offer a comprehensive set of engineering services, quick turn prototyping, full
production, and direct order fulfillment.
Suntron’s customers enjoy the benefits of leveraging our competitive strengths to
improve their time to market, enhance their manufacturing flexibility, reduce inventory
liability, remove redundant and non-value add processes, and simplify their supply chain.
Headquartered in Phoenix, Arizona, Suntron’s footprint extends throughout North
America, including a low cost facility in northern Mexico. Our success in the
marketplace is a direct result of our ability to deliver and execute innovative solutions
tailored to match individual requirements, while meeting the highest quality standards
in the industry.
Small enough to provide personal service…
Big enough to make a difference!
manufacturing solutions

4. Engineering & Prototyping Solutions
Value Engineering Solutions Capabilities
Suntron’s Engineering Team provides complete Suntron’s Value Engineering Solutions increase your
solutions from concept to volume manufacturing and engineering team’s productivity and enhance your
act as an extension to your development team. product quality.
G Design for Manufacturability (DFM) in-depth analysis
G Design for Testability (DFT) in-depth analysis
G Design Reviews
G PCB Layout / Route
G New Product Introduction Resources (NPI)
G Material Obsolescence Reviews
G Mechanical Engineering Analysis
G Tool and Fixture Design
G Full Test Plan Development
G Engineering Change Order Management
G Rework Procedural Enhancements
G End of Life Cycle Management
G Automated Optical / Automated X-ray Inspection
Prototyping and Quick Turn Facilities and 3-D X-ray
Suntron operates two independent full-service express
facilities designed to facilitate your quick turn and
prototype needs. We understand the flexibility and
resources required to bring a new concept to market
and are committed to exceeding these demands.
G Dedicated Customer Team
G Extensive Engineering Focus
G DFM / DFT
G Low Volume Capability Northeast Express
G Turnkey Methuen, MA
G Consigned Materials
G Bonded Inventory
G Automated Optical Inspection
G X-ray Inspection
G In-Circuit and Functional Test Development
G Various Test Platforms
G BGA Re-Ball / Rework (Micro and Standard)
G SMT-01005
G PCB Assembly: PTH, SMT (down to 10 Mils),
and mixed technology
G 24 hour - 10 day manufacturing turn Southwest Express
G Warranty and Depot Repair Work Phoenix, AZ
888.520.3382 G suntroncorp.com

5. Embedded Computing Solutions
Suntron Systems Solution Group will design, build,
deliver and maintain embedded computing solutions
utilizing custom and commercial off-the-shelf (COTS)
products across multiple platforms. This allows
OEMs and large end users to outsource non-core
functions in order to improve overall efficiency and
reduce the costs associated with the design
implementation and manufacturing processes.
Custom Manufacturing
G Build to Order
G Finished Goods / Kanban
G Production Portal w/ Inventory Access
System Design G Image Load
G Multi Vendor System / Subsystem G Application Load
G Electrical Mechanical G Complete Rack Assembly
G Thermal Analysis G Spare Parts Inventory Management
G Software (Drivers / OS / Firmware) G Spares Depot
G Regulatory Certifications G Advanced Warranty Replacement
G Custom Packaging G Direct Order Fulfillment
G Custom Branding
G EOL Surveillance
Architectures
G AdvancedTCA
G MicroTCA
G PCI
G cPCI
G PC / 104
G VME / VMEX

6. Manufacturing Solutions
Suntron is a provider of electronic manufacturing
services supporting high mix, low to medium volume,
high reliability products. With multiple full-service
facilities, we offer personalized solutions to exceed
your manufacturing needs.
We have implemented Lean Manufacturing and Six
Sigma, known as “Lean Sigma,” a business methodology
designed to reduce both non-value-added activities
and costs while improving efficiency. Our efforts for
improvement are continuous and unrelenting.
Printed Circuit Board Services
G Focus on high mix, low to medium volume
manufacturing
G Design for manufacturability (DFM) analysis
G BGA, Micro-BGA and Fine Pitch Assembly
G 2000 + Pin Ball Count
G Down to .25mm Micro-BGA
G Down to 10 Mil Fine Pitch
G Highly skilled workforce: assembly personnel
receive IPC-A-610 and J-STD training and periodic
refresher training by internal IPC certified trainers.
G Class II and Class III Workmanship
G Turnkey / Consigned / Bonded Inventory
G PCB assembly: PTH, SMT (down to 10 Mils),
and mixed technology
G PTH Automation – DIP / Axial and Radial
G SMT - 01005
G BGA re-Ball / Rework (Micro and Standard)
G Complex back planes
G Rigorous First Article Inspection Process
G Continuous flow PCB assembly featuring double
sided lines
G Automated conformal coating: acrylic, silicon
and urethane
G Potting and bonding
G Spare part inventory management
G Low cost region product and process transfer
G Direct Order Fulfillment
G Third Party Logistics Solutions
888.520.3382 G suntroncorp.com

7. Manufacturing Solutions
System Integration Services
G Complex electronic and electro mechanical
assemblies
G Integration of electrical and mechanical
sub-components into the final system or product
G Clean room assembly
G Complex cable / harness assembly using both
military and commercial connectors and
multi-conductor, shielded twisted pair wire
G Coaxial RF cable assembly
Supply Chain Services
G Hand-lacing complex cables / harnesses
G Supply chain management – EDI with all major
G Spare part inventory management
suppliers
G Kanban Solutions G Oracle MRP / ERP System with APS Kinaxis
G Box build, system integration, configure to order, Simulation Capability
and direct delivery to end user G Supplier Qualification and Development
G Low cost region product and process transfer G Field service repair and spares management
Testing Services
G Test engineering: design for testability (DFT) analysis,
in-circuit, and functional test development
G 3D x-ray laminography inspection
G Automated x-ray laminography inspection (AXI)
G Automated Optical Inspection (AOI)
G Environmental stress screening (ESS)
G Vibration testing
G Custom manufacturing tests including: electrical,
motion pneumatic, and thermal performance
G Custom manufacturing tests
G Functional
G Diagnostic
G Flying Probe
G ICT
G JTAG / Boundary Scan
G Continuity
G Hi-pot

8. Product Life Cycle
Concept
Engineering Services involves itself early Introduction
in the life cycle and works directly with Express Services verifies product
customers to ensure optimal product functionality while managing the supply
viability and lower total life cycle costs. chain to allow for flexibility in demand
and ultimately decreases time to market.
Development
Engineering and Express Services work
together to develop the product from Growth
concept through prototype while employing
As volumes grow, Suntron’s product
design for manufacturability and testability
teams execute a smooth integration into
practices. This stage creates and
our production facilities.
validates the design and produces a
functional prototype.
Suntron is strategically positioned to support your product’s entire life cycle.
Our in-depth, extensive knowledge and experience in new product introduction
(NPI), manufacturing, and end of life support are competencies we have
effectively deployed for our customers for over 30 years.
888.520.3382 G suntroncorp.com

9. Product Life Cycle
Maturity
As demand begins to stabilize, our
manufacturing facilities concentrate on Transition
cost reductions in material and process Suntron, along with out customers,
offerings, and more optimally through jointly manages the process of meeting
redesign resulting in enhanced client declining shipment demands without
margin advantages. building excessive inventory levels or
risking product viability.
Warranty / Repair
Our manufacturing facilities are equipped
to perform aftermarket and replacement
Active Life Extension / upgrade services, including BGA rework
to facilitate prolonged product life.
Suntron provides risk assessment
analysis for end of life products,
obsolescence management and lifetime
buy notifications. We can recommend
part substitution or design alternatives
to achieve extended active life.

10. Certifications
MA-Express
MA
We’ve got you covered!
G AS9100
AZ G NADCAP
AZ-Express G ITAR Registered
G ISO 9001:2008
MX
G ISO 13485
G cGMP FDA QSR
,
G FDA Registered
G IPC 620A
G J-STD-001
G RoHS Compliant
G IPC-A-610 Class II, III
G UL / TUV / CSA
888.520.3382 G suntroncorp.com

11. i v e En e s pace
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Market Segments
manufacturing solutions
Me d i c a l I n d us t r i a l De f e nse

12. Value
is the Difference
manufacturing solutions
888.520.3382
suntroncorp.com
sales@suntroncorp.com
info@suntroncorp.com