INDUS USA - Presentation


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INDUS USA - Presentation

  1. 1.
  2. 2. ABOUT US Indus Group of companies was established in 2001 Farmington Hills, Michigan, USA. In the last 10 years, Indus has provided Design, Engineering and Manufacturing services to over 25 customers in Automotive, Aerospace, Energy, Consumer Goods and Oil & Gas sectors. Indus also provides low cost solutions to the global market from its India office Indus Integrated Technology Solutions Pvt Ltd in Bangalore. Corporate Office is Indus-USA, Farmington Hills
  3. 3. History VISIONFounded : 2001 Our vision is to be the leader in providing engineeringEngineering Services : solutions to the global market, by merging of advancedAutomotive – 2001 materials, manufacturing technology and innovativeEngineering Staffing: 2002 designs.IT Services: 2002Engineering Services : MISSIONAerospace - 2003 To develop engineering resources/talent pool to meet theManufacturing Services: 2004 global industrial needs based on the latest availableOffshore Engineering: 2005 technologies around the world.Oil and Gas Engineering: 2006Training & Development:
  4. 4. Business Units Engineering • Product Engineering – Subsystem, component • Design Solutions – Product design, modeling, detailing, translation, change management • CAE Solutions – Product validation/verification (NVH, Durability & Crash) modeling, assembly • Manufacturing Solutions – Tool design, fixtures design, G D & T, Prototyping, small volume production Training & Dev • Types – Short term, Long term and Crash courses • Discipline - Product design (Sheetmetal and Plastics), Piping design, Process design, structural design, Stress analysis, IT & Embedded system, Software tool training • Industry – Automotive, Aerospace, Oil and Gas Staffing • Types – Direct hire, Contract staffing, Temporary staffing • Industry - Automotive, Aerospace, Oil and Gas, IT, Consumer goods, • Levels - ITI, Diploma, Graduates, Masters, MBA, PhD (Technical and Non Technical)
  5. 5. Engineering Services Automotive Aerospace Consumer Goods Energy/Oil &Gas Concept Design Detailed Design Concept Design Structures Design Detailed Design CAE/CFD validation Detailed Design Mechanical Engg CAE – Validation Change Mgmt CAE – Validation Design Product Change Mgmt PLM PLM CAE – Validation Engineering PLM Piping Design Tool Design Fixtures Design Tool Design Fixtures Design Fixtures Design GD&T Fixtures Design GD&T GD&T DFM/DFA GD&T PrototypingManufacturing DFM/DFA/DFS Material Handling DFM/DFA/DFS Small Vol. Equipments Prototyping Prod. Prototype Process Design Process piping Process Optimization Process Simulation Engineering Optimization CAD - CATIA V5, Pro-E, UG, Solid works, Solid Edge, AutoCAD, Inventor, Mastercam CAE - NASTRAN, HYPERMESH, ANSYS, Fluent Tools PIPING - PDMS, STAAD PRO 2005, CAEPIPE, CAESAR-II, Microstation, CADWORX, CODE CALC, ISOGEN, HYSYS,
  6. 6. Manufacturing Services Tool D Design Tool & Fixture Design Injection Mold Design Die-Casing Dies Design Press tool design Core, Cavity & electrode Extraction Mold layouts & Mold Base details Manufacturing Tool & Fixture Manufacturing Injection Mold Manufacturing Die-Casing Dies Manufacturing Press tool/Stamping tool Manufacturing Part Machining (CNC or Conventional Machining) Prototyping – Soft Tooling, SLA, SLS, Silicon Molds Small Volume Production – Plastics, Die Cast, Stamped and Machined
  7. 7. Educational/Training Services Short / Long Term Objective: To play the role of finishing school and bridge the gap between our current education and the industry needs. Achieve 70% productivity Tool Skills Highlights: Design in Context, Hybrid modeling, Features for Domain Knowledge Specific applications, Customer Automotive specific • BIW • Interiors CAD Tools: UG, Catia, Pro-E, • chassis Solid works, Autocad, Inventor, • PT & Trans Solid Edge, • Exteriors General Engineering Aerospace CAE Tools: Hypermesh, Ansys, Basics • Structure Nastran, Materials •Interiors Applications •Manufacturing CAM Tools: MasterCAM, Manufacturing Oil and Gas Assembly Techniques •Piping Design Oil & Gas: Caesar , PDMS, Standards & Processes •Process Design 0 30 Days 60
  8. 8. Educational/Training Services Crash Course Objective: To achieve 50% productivity from fresh graduates Tool Skills Highlights: Design in Context, Hybrid modeling, Features for Specific applications, Customer specific Domain Knowledge Automotive Tools: UG, Catia, Pro-E, Solid General Engineering • BIW – Parts, Functions, works, Autocad, Inventor, Solid Basics – Matl, Appl., Process., Design, Manufacturing Edge, Hypermesh, Ansys, Tools process, Assembly Nastran 0 3 Days 6
  9. 9. Staffing Services Engineering IT Management Direct Hires Automotive Embedded systems Automotive Aerospace ERP Aerospace Contract Staffing Consumer Goods Java, Dot Net Consumer Goods Energy Networking Energy Oil and Gas Database Oil and Gas Temporary Testing
  10. 10. Infrastructure Indus India Indus USA Internet Secured FTP Users Server 2000 Sq ft Office with state of art facilities. •Dedicated Secure FTP Server •Access control List 3000 Sq ft Advanced Customers •Password protected Manufacturing Setup with user accounts. latest Quality & Inspection
  11. 11. Offshore Manufacturing Infrastructure Machining -
  12. 12. Case Studies-Molding Case Studies
  13. 13. Case Studies-Molding Case Studies – Product Engineering Product Design and Tool Design Product Design to Manufacturing Steering Wheel for Earth Moving Fool Proof lock for Electric Meters Equipment Concept prove out & design variation to Concept and styling development meet functional requirement Packaging and detail development Packaging and detail product development Product verification and Multiple variations Prototype tool development Fixtures and Tool design for prototyping Production mold design and production
  14. 14. Case Studies-Molding Case Studies – Product Design Product Validation Design - Surfacing 171.62mm D1 D2 50mm Center point of pivot to center point of stopper contact 25.9 mm 670N Class A surface development from point Rear View Mirror – FE Analysis cloud data Design proposal to avoid the failure of Class A surface development bosses during fore and aft rotation Foam modeling Meshing, analysis and develop design proposals Develop CAD models for the new design
  15. 15. Case Studies-Molding Case Studies – Product Design Interiors – Product Design Sheet Metal – Product Design Develop the B-Side from the studio given Packaging and develop surface data to the class A surface cross member, B pillar, and Roof Bow Develop all the structural ribs and Develop FE mesh data for the three parts attachment features to the structure
  16. 16. Case Studies Studies-Molding Case – Manufacturing Services Tool Design Fixtures Design Core Block Cavity Block Injection Mold design End of Arm Tool - Design Design Injection mold for Automotive shifter bezel Develop 3 End of Arm Tool for de-gating Develop Inserts and electrodes front Grill injection molded parts Develop CNC program for insert and Use of standard catalog parts electrode machining Swing studies for the arm movements
  17. 17. Engineering Services - SummaryProduct Design CAEEngineering Meshing Modeling Analysis Detailing VA/VE Product
  18. 18. Case Stu Manufacturing Services - Summary Stamping tool CMM & assembly fixture design for Automotive Plastic part Progressive Die Assembly fixture design for Aerospace Application Die casting dies Draw Die NC Programming for Machining EOAT Prototyping to Small Vol. Prod.
  19. 19. Thank You Indus-USA Inc 31500, West 13 Mile Road, Suite 215 Farmington Hills. MI - 48334 Ph: 248-522-2913 Ph: 248-865-3340 Fax: 248-865-3350 Email : URL: Indus Integrated Technology Solutions Pvt. Ltd. # 84, 2nd Floor, HBCS, Bheemajyothinagar, Basaveshwaranagar, Bangalore- 560 079 India. Ph: +91 80 23233550, Fax: +91 80 41535205 Email : URL: