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MicroMetrics 
A High Accuracy, Long-Life 
Embeddable Stress Sensor 
James Kaschmitter 
MicroMetrics, Inc. 
Livermore, CA 94551 
(925) 570-7251 
james.kasch@gmail.com
MicroMetrics 
Introduc)on 
to 
MicroMetrics 
• MicroMetrics (MMI) provides sensor solutions using a unique MEMS-based Contact 
Stress Sensor (CSS) invented at Lawrence Livermore National Laboratory (LLNL): 
• Unparalleled attributes: ultra-thin, high accuracy, no recalibration over 30 year design life 
• Ideal for embedding in products for life without replacement 
• The CSS has matured over 10 years of development and sensors are available now: 
• Consumer: wearable fitness products (wristbands), footwear, helmet concussion monitors, etc. 
• Industrial: batteries, robotics, automotive, semiconductor equipment, etc. 
• Government/Defense: Stockpile stewardship, Human monitoring/protection 
• Government orders provide cash flow while pursuing large commercial orders 
• The technology is protected by 3 U.S. patents issued to LLNL: MicroMetrics holds a 
non-exclusive license for the technology and is in negotiations for an exclusive license 
• MicroMetrics is funded by its founder, but is seeking new investment to build and ship 
samples into key markets and secure initial customer orders over the next 6-12 month 
• First products are in test now, with shipments anticipated in Q4’14
MicroMetrics 
Contact 
Stress 
Sensor 
Overview 
• The sensor measures contact stress (squeezing 
force) between two surfaces 
• The technology was developed to fill a critical gap 
in measurement technology: 
– Measures static and dynamic loads accurately and reproducibly 
– Can be embedded in end user products 
– Withstands harsh environments 
• Fabricated on thin (~60 micron) low cost, MEMS 
silicon wafers and packaged in flex circuit cables 
• Can be configured in arrays on the silicon wafer 
or flex circuit for large area measurements 
• Can simultaneously measure temperature
MicroMetrics 
CSS 
Key 
Features 
• No re-calibration is ever required, unlike competing products 
• Factory calibration is good for the life of the product 
• Holds calibration across wide temperature range (-40°C to +70°C) 
• Proven accuracy of +/- 3% over 30 year design life 
• Tested to >10,000 cycles with no drift or sensitivity degradation 
• Dynamic measurements up to 200kHz 
• Standard pressure range: 30 – 300 psi 
• Other ranges by special order
MicroMetrics 
The 
CSS 
is 
a 
Basic 
Tool 
for 
Many 
Different 
Markets 
• Commercial 
– Athletic Shoe development and testing 
– Human performance monitoring 
– Li-Ion Battery swelling and safety monitoring 
– Helmet impact monitors (football, cycle) 
• Government/Military 
– Warfighter Explosive Impact Mitigation 
– Stockpile Stewardship 
– Human physiological status monitoring 
• Medical 
– Cartilage Mechanics 
– Podiatry analysis, orthotics design 
– Prosthetics fitting 
– Clinical Tumor Monitoring 
– Heart rate variability monitoring & biofeedback 
• Industrial 
– Composite Layups/Lamination 
– Molding 
– Presses and sealers 
– Gaskets and Bolted Joints 
– Roller & bearing surface alignment 
– Robotics tactile sensing 
• Automotive 
– In-situ Tire Monitoring 
– Gaskets 
– Impact Studies 
– Torqued fasteners 
• And many others…. 
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MicroMetrics 
Examples where the CSS is the Only Solution 
• Tactile Sensing in Robots (Contact: HDT/Kinea) 
– Ultra-thin, high sensitivity/accuracy, holds calibration 
• Prosthetic’s Fitting (Contact: Dr. Jack Kotovsky) 
– CSS holds calibration between loads during fitting 
• Shoe Insoles (Contact: Saucony) 
– CSS high bandwidth is critical (200kHz), thinness and life 
• Batteries (Contacts: 3M, Yardney, etc) 
– Thin, long life, holds calibration, can also measure temperature 
• Industrial Roller Tensioning 
– Embedded in rollers for real-time, long life tension control
MicroMetrics 
Go-To-Market Strategy 
• How to address the huge number of potential 
applications, without a huge amount of funding? 
• Solution: Sell inexpensive, easy-to-use kits to our 
customers so they can do the product development 
– Profits from kit sales help sustain the company during the “valley of 
death” while waiting for large applications to develop 
• A two-step strategy: 
1. Sell sensor kits to customers’ labs for use in laboratory research, 
testing and product development 
2. Our customers’ development labs become familiar with the sensor 
and demonstrate the CSS in products under development – a natural 
segway into customer’s new products for sale in larger markets
MicroMetrics 
Development Kits Go On Sale in Q4’14 
• Development Kits for Customer Evaluation 
– General purpose kit for customers to evaluate the CSS for their application 
– Kit includes sensor(s), cable interface, interface box and software 
– To be offered through MicroMetrics website (www.micrometricsinc.com) 
• Key components, with critical know-how, made in U.S. 
• Low cost supply chain for common commercial 
components already established in China 
• Kits in test now for first shipments in Q4
MicroMetrics 
Near-Term Commercial Products 
• Li-Ion Battery Developers and Users: 
– First product is in core competency area 
– Measures swelling and temperature when 
charging new high energy cells and packs 
– Provides advance warning of imminent cell 
failure or safety event 
– Interest from 3M, Apple, DOE, U.S. Army, etc. 
– Uses same H/W and S/W as Development kits 
with minor modifications 
Cell Swelling Monitoring System
MicroMetrics 
Footwear and Sports 
• Initial Market: Shoe R&D centers 
– Instrument shoes in development in the lab 
– Nike, Adidas, etc. 
• Large Scale Market 
– Low cost monitor (two CSS: heel and ball of foot) 
• Pace 
• Impact force and duration (intensity, slope, uphill vs. downhill) 
• Type of activity (weight bearing vs. non-w.b.; running vs. biking vs. walking) 
• Total work, power output per unit time, total calories burned 
• Couple with physiological monitoring 
– High end monitor with array of sensors in insole 
• Data on gait (e.g. heel strike vs. toe strike vs. mid-sole strike) 
• More granularity on work output 
• Couple w/GPS, elevation gain/loss, and physiological monitoring 
• Bicycle Human Performance Monitor: 
– Data on tempo, RPM 
– Monitor upstroke and downstroke force 
– Total power output vs. time 
– Couple w/GPS, elevation gain/loss, physiological monitoring
MicroMetrics 
The “Invisible Plague of Concussion” 
“Traumatic brain injury is a hidden epidemic in the US, reaching beyond 
American football to wounded military veterans and girls' soccer players.”* 
• What is concussion? 
– Concussion is an abnormal brain function that results from an external 
blast, jolt or impact to the head, that leads to injury and cause changes 
in brain function, such as bleeding, neuron damage and swelling. 
Helmets help to prevent a fracture and absorb some of the impact, but 
most of the force is still transmitted to the brain 
• The US CDC estimated that >1.7 million Americans 
suffered a traumatic brain injury in 2013 
• What can be done? 
– “Seek medical attention: People do not always know when 
they have suffered a concussion and it is crucial that a 
diagnosis be made. Both time and frequency are critical 
components of prognosis in cases of brain injury” 
– The CSS can record pressures between helmet and head 
during an impact, enabling more accurate diagnosis 
*Dr Anand Veeravagu, Stanford University 
http://www.bbc.com/news/health-28262874
MicroMetrics 
Fitness and Health Monitoring 
“The whole sensor field is going to explode,” Tim Cook 
said last year. Apple telegraphed its plans at Monday’s 
WWDC keynote when it unveiled HealthKit and announced 
a partnership with the Mayo Clinic, which is already using 
remote sensors to track their patients’ vital signs after they 
leave the hospital.* 
2014 Market Projections range from $0.5B - $1.4B** 
** .terapeak.com/blog/2013/07/31/fitbit-nike-top-the-market-for-activity-trackers/#.UynU2KhdW1k 
*http://fortune.com/2014/06/07/what-apples-iwatch-will-and-wont-be/ 
Source: Ben Arnold, NPD Group 
http://mobihealthnews.com/28566/fitbit-shipped-the-most-activity-trackers-in-2013/ quoting NPD Group
MicroMetrics 
Markets and Projections 
Target 
Market 
for 
the 
Product 
Type 
of 
Product 
Es)mated 
Serviceable 
Market 
Size 
(SAM) 
Current 
Market 
Size 
(TAM) 
Future 
Market 
Size 
(TAM) 
in 
5 
years 
Future 
Market 
Size 
(TAM) 
in 
10 
Years 
Commercial 
Wearable 
consumer 
fitness 
products, 
e.g. 
ac)vity 
trackers, 
footwear 
2014: 
$47M 
(20% 
of 
TAM) 
2019: 
$500M 
(33% 
of 
TAM) 
2024: 
$670M 
(33% 
of 
TAM) 
Ac)vity 
trackers 
only: 
2013: 
$238M 
TAM 
2014 
TAM: 
$475M 
(per 
NPD 
Group) 
2019 
Est.: 
$1.0B 
(15% 
CAGR) 
2024 
Est.: 
$2B 
(15% 
CAGR) 
Industrial: 
Automo)ve 
Clutch, 
brake 
pad, 
bolted 
joint, 
)re 
tread 
mapping, 
gaskets, 
brake 
pedal, 
seat 
pressure 
map 
2014: 
$230M 
(5% 
of 
TAM) 
2019: 
$627M 
(10% 
of 
TAM) 
2024: 
$1.28B 
(15% 
of 
TAM) 
$4.6B; 
6.4% 
CAGR 
$6.27B 
$8.55B 
Industrial: 
General 
Manufacturing: 
Bolted 
joint, 
lamina)on, 
clamping, 
injec)on 
molding, 
connectors, 
baaery 
mfg, 
wafer 
bond/polish 
Defense/Government 
IED 
mi)ga)on, 
robo)cs 
2014: 
$150M 
(SAM~=TAM) 
2019: 
$225M 
2024: 
$550M 
2014: 
$150M 
$225M 
$550M
MicroMetrics 
Supplied Market Projections 
SAM 
($millions) 
Market 
2014 
2015 
2016 
2017 
2018 
Commercial 
$47.00 
$54.05 
$62.16 
$71.48 
$82.20 
Industrial 
$230.00 
$244.72 
$260.38 
$277.05 
$294.78 
Defense 
& 
Government 
$150.00 
$165.00 
$181.50 
$199.65 
$219.62 
Total 
$427 
$464 
$504 
$548 
$597
MicroMetrics 
Sales Projections 
Contact stress sensors for industrial, consumer, and defense/government applications 
Year of sales: Year 1 Year 2 Year 3 Year 4 Year 5 
SAM (not including 
Defense/Gov) $427,000,000 $463,770,000 $504,039,580 $548,177,658 $596,595,805 
Expected Market 
Penetration: 0.01% 0.50% 2.00% 5.00% 10.00% 
Expected Sales: $42,700.00 $2,318,850.00 $10,080,791.60 $27,408,882.91 $59,659,580.50 
# Units 
700 16,563 45,000 135,000 315,000 
Average ASP 
$210 $140 $85 $70 $68 
Cost per Unit: $105 $70 $42 $35 $34 
Direct costs $75 $50 $30 $25 $24 
Indirect costs $30 $20 $12 $10 $10
MicroMetrics 
Summary 
• The Contact Stress Sensor has >10 years of R&D and is deployed 
in critical weapons applications. The CSS is ready to go to market! 
• MicroMetrics outperforms competing stress sensors and is the only 
embeddable sensor for precision measurement of stress and 
temperature without ever requiring recalibration over many cycles 
• MicroMetrics can provide full engineering services to meet specific 
applications, including custom arrays, and can scale quickly to meet 
high volume shipments using low-cost contract suppliers 
• Contact: 
James Kaschmitter 
james.kasch@micrometricsinc.com 
(925) 570-7251

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MicroMetrics presentation at LLNL

  • 1. MicroMetrics A High Accuracy, Long-Life Embeddable Stress Sensor James Kaschmitter MicroMetrics, Inc. Livermore, CA 94551 (925) 570-7251 james.kasch@gmail.com
  • 2. MicroMetrics Introduc)on to MicroMetrics • MicroMetrics (MMI) provides sensor solutions using a unique MEMS-based Contact Stress Sensor (CSS) invented at Lawrence Livermore National Laboratory (LLNL): • Unparalleled attributes: ultra-thin, high accuracy, no recalibration over 30 year design life • Ideal for embedding in products for life without replacement • The CSS has matured over 10 years of development and sensors are available now: • Consumer: wearable fitness products (wristbands), footwear, helmet concussion monitors, etc. • Industrial: batteries, robotics, automotive, semiconductor equipment, etc. • Government/Defense: Stockpile stewardship, Human monitoring/protection • Government orders provide cash flow while pursuing large commercial orders • The technology is protected by 3 U.S. patents issued to LLNL: MicroMetrics holds a non-exclusive license for the technology and is in negotiations for an exclusive license • MicroMetrics is funded by its founder, but is seeking new investment to build and ship samples into key markets and secure initial customer orders over the next 6-12 month • First products are in test now, with shipments anticipated in Q4’14
  • 3. MicroMetrics Contact Stress Sensor Overview • The sensor measures contact stress (squeezing force) between two surfaces • The technology was developed to fill a critical gap in measurement technology: – Measures static and dynamic loads accurately and reproducibly – Can be embedded in end user products – Withstands harsh environments • Fabricated on thin (~60 micron) low cost, MEMS silicon wafers and packaged in flex circuit cables • Can be configured in arrays on the silicon wafer or flex circuit for large area measurements • Can simultaneously measure temperature
  • 4. MicroMetrics CSS Key Features • No re-calibration is ever required, unlike competing products • Factory calibration is good for the life of the product • Holds calibration across wide temperature range (-40°C to +70°C) • Proven accuracy of +/- 3% over 30 year design life • Tested to >10,000 cycles with no drift or sensitivity degradation • Dynamic measurements up to 200kHz • Standard pressure range: 30 – 300 psi • Other ranges by special order
  • 5. MicroMetrics The CSS is a Basic Tool for Many Different Markets • Commercial – Athletic Shoe development and testing – Human performance monitoring – Li-Ion Battery swelling and safety monitoring – Helmet impact monitors (football, cycle) • Government/Military – Warfighter Explosive Impact Mitigation – Stockpile Stewardship – Human physiological status monitoring • Medical – Cartilage Mechanics – Podiatry analysis, orthotics design – Prosthetics fitting – Clinical Tumor Monitoring – Heart rate variability monitoring & biofeedback • Industrial – Composite Layups/Lamination – Molding – Presses and sealers – Gaskets and Bolted Joints – Roller & bearing surface alignment – Robotics tactile sensing • Automotive – In-situ Tire Monitoring – Gaskets – Impact Studies – Torqued fasteners • And many others…. The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.
  • 6. MicroMetrics Examples where the CSS is the Only Solution • Tactile Sensing in Robots (Contact: HDT/Kinea) – Ultra-thin, high sensitivity/accuracy, holds calibration • Prosthetic’s Fitting (Contact: Dr. Jack Kotovsky) – CSS holds calibration between loads during fitting • Shoe Insoles (Contact: Saucony) – CSS high bandwidth is critical (200kHz), thinness and life • Batteries (Contacts: 3M, Yardney, etc) – Thin, long life, holds calibration, can also measure temperature • Industrial Roller Tensioning – Embedded in rollers for real-time, long life tension control
  • 7. MicroMetrics Go-To-Market Strategy • How to address the huge number of potential applications, without a huge amount of funding? • Solution: Sell inexpensive, easy-to-use kits to our customers so they can do the product development – Profits from kit sales help sustain the company during the “valley of death” while waiting for large applications to develop • A two-step strategy: 1. Sell sensor kits to customers’ labs for use in laboratory research, testing and product development 2. Our customers’ development labs become familiar with the sensor and demonstrate the CSS in products under development – a natural segway into customer’s new products for sale in larger markets
  • 8. MicroMetrics Development Kits Go On Sale in Q4’14 • Development Kits for Customer Evaluation – General purpose kit for customers to evaluate the CSS for their application – Kit includes sensor(s), cable interface, interface box and software – To be offered through MicroMetrics website (www.micrometricsinc.com) • Key components, with critical know-how, made in U.S. • Low cost supply chain for common commercial components already established in China • Kits in test now for first shipments in Q4
  • 9. MicroMetrics Near-Term Commercial Products • Li-Ion Battery Developers and Users: – First product is in core competency area – Measures swelling and temperature when charging new high energy cells and packs – Provides advance warning of imminent cell failure or safety event – Interest from 3M, Apple, DOE, U.S. Army, etc. – Uses same H/W and S/W as Development kits with minor modifications Cell Swelling Monitoring System
  • 10. MicroMetrics Footwear and Sports • Initial Market: Shoe R&D centers – Instrument shoes in development in the lab – Nike, Adidas, etc. • Large Scale Market – Low cost monitor (two CSS: heel and ball of foot) • Pace • Impact force and duration (intensity, slope, uphill vs. downhill) • Type of activity (weight bearing vs. non-w.b.; running vs. biking vs. walking) • Total work, power output per unit time, total calories burned • Couple with physiological monitoring – High end monitor with array of sensors in insole • Data on gait (e.g. heel strike vs. toe strike vs. mid-sole strike) • More granularity on work output • Couple w/GPS, elevation gain/loss, and physiological monitoring • Bicycle Human Performance Monitor: – Data on tempo, RPM – Monitor upstroke and downstroke force – Total power output vs. time – Couple w/GPS, elevation gain/loss, physiological monitoring
  • 11. MicroMetrics The “Invisible Plague of Concussion” “Traumatic brain injury is a hidden epidemic in the US, reaching beyond American football to wounded military veterans and girls' soccer players.”* • What is concussion? – Concussion is an abnormal brain function that results from an external blast, jolt or impact to the head, that leads to injury and cause changes in brain function, such as bleeding, neuron damage and swelling. Helmets help to prevent a fracture and absorb some of the impact, but most of the force is still transmitted to the brain • The US CDC estimated that >1.7 million Americans suffered a traumatic brain injury in 2013 • What can be done? – “Seek medical attention: People do not always know when they have suffered a concussion and it is crucial that a diagnosis be made. Both time and frequency are critical components of prognosis in cases of brain injury” – The CSS can record pressures between helmet and head during an impact, enabling more accurate diagnosis *Dr Anand Veeravagu, Stanford University http://www.bbc.com/news/health-28262874
  • 12. MicroMetrics Fitness and Health Monitoring “The whole sensor field is going to explode,” Tim Cook said last year. Apple telegraphed its plans at Monday’s WWDC keynote when it unveiled HealthKit and announced a partnership with the Mayo Clinic, which is already using remote sensors to track their patients’ vital signs after they leave the hospital.* 2014 Market Projections range from $0.5B - $1.4B** ** .terapeak.com/blog/2013/07/31/fitbit-nike-top-the-market-for-activity-trackers/#.UynU2KhdW1k *http://fortune.com/2014/06/07/what-apples-iwatch-will-and-wont-be/ Source: Ben Arnold, NPD Group http://mobihealthnews.com/28566/fitbit-shipped-the-most-activity-trackers-in-2013/ quoting NPD Group
  • 13. MicroMetrics Markets and Projections Target Market for the Product Type of Product Es)mated Serviceable Market Size (SAM) Current Market Size (TAM) Future Market Size (TAM) in 5 years Future Market Size (TAM) in 10 Years Commercial Wearable consumer fitness products, e.g. ac)vity trackers, footwear 2014: $47M (20% of TAM) 2019: $500M (33% of TAM) 2024: $670M (33% of TAM) Ac)vity trackers only: 2013: $238M TAM 2014 TAM: $475M (per NPD Group) 2019 Est.: $1.0B (15% CAGR) 2024 Est.: $2B (15% CAGR) Industrial: Automo)ve Clutch, brake pad, bolted joint, )re tread mapping, gaskets, brake pedal, seat pressure map 2014: $230M (5% of TAM) 2019: $627M (10% of TAM) 2024: $1.28B (15% of TAM) $4.6B; 6.4% CAGR $6.27B $8.55B Industrial: General Manufacturing: Bolted joint, lamina)on, clamping, injec)on molding, connectors, baaery mfg, wafer bond/polish Defense/Government IED mi)ga)on, robo)cs 2014: $150M (SAM~=TAM) 2019: $225M 2024: $550M 2014: $150M $225M $550M
  • 14. MicroMetrics Supplied Market Projections SAM ($millions) Market 2014 2015 2016 2017 2018 Commercial $47.00 $54.05 $62.16 $71.48 $82.20 Industrial $230.00 $244.72 $260.38 $277.05 $294.78 Defense & Government $150.00 $165.00 $181.50 $199.65 $219.62 Total $427 $464 $504 $548 $597
  • 15. MicroMetrics Sales Projections Contact stress sensors for industrial, consumer, and defense/government applications Year of sales: Year 1 Year 2 Year 3 Year 4 Year 5 SAM (not including Defense/Gov) $427,000,000 $463,770,000 $504,039,580 $548,177,658 $596,595,805 Expected Market Penetration: 0.01% 0.50% 2.00% 5.00% 10.00% Expected Sales: $42,700.00 $2,318,850.00 $10,080,791.60 $27,408,882.91 $59,659,580.50 # Units 700 16,563 45,000 135,000 315,000 Average ASP $210 $140 $85 $70 $68 Cost per Unit: $105 $70 $42 $35 $34 Direct costs $75 $50 $30 $25 $24 Indirect costs $30 $20 $12 $10 $10
  • 16. MicroMetrics Summary • The Contact Stress Sensor has >10 years of R&D and is deployed in critical weapons applications. The CSS is ready to go to market! • MicroMetrics outperforms competing stress sensors and is the only embeddable sensor for precision measurement of stress and temperature without ever requiring recalibration over many cycles • MicroMetrics can provide full engineering services to meet specific applications, including custom arrays, and can scale quickly to meet high volume shipments using low-cost contract suppliers • Contact: James Kaschmitter james.kasch@micrometricsinc.com (925) 570-7251