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International Journal of Trend in Scientific Research and Development (IJTSRD)
Volume 3 Issue 5, August 2019 Available Online: www.ijtsrd.com e-ISSN: 2456 – 6470
@ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2220
The Effect of Dosage and Modulus of Activator on the
Strength of Alkali Activated Slag and
Fly Ash Based on Geopolymer Mortar
Nyein Nyein Thant1, Zin Mar Soe2
1Associate Professor, 2Lecturer
1,2Department of Civil Engineering, Technological University, Mandalay, Myanmar
How to cite this paper: Nyein Nyein
Thant | Zin Mar Soe "The Effect of Dosage
and Modulus of Activator on the Strength
of Alkali Activated Slag and Fly Ash Based
on Geopolymer Mortar" Published in
International
Journal of Trend in
Scientific Research
and Development
(ijtsrd), ISSN: 2456-
6470, Volume-3 |
Issue-5, August
2019,pp.2220-2224,
https://doi.org/10.31142/ijtsrd27997
Copyright © 2019 by author(s) and
International Journal ofTrend inScientific
Research and Development Journal. This
is an Open Access article distributed
under the terms of
the Creative
Commons Attribution
License (CC BY 4.0)
(http://creativecommons.org/licenses/by
/4.0)
ABSTRACT
In this study, the effect of dosage and modulus of activator on the strength of
alkali activated slag and fly ash based geopolymer mortar is studied. Fly ash
from Tingyi is used. Blast furnace slag from No (1) Iron and Steel Industry,
Pyin Oo Lwin is used. NaOH and Na2SiO3 are used as alkaline activator. Firstly,
the physical properties of slag, fly ash and sand are tested.Alkaliactivatedslag
mortar is mixed with various proportion of activator. And the tests are made
eight times with different activator dosage for slag mortar. Then the test is
made once again without activator. Water - (slag + cement) ratio of 0.35 is
used for this test. Fly ash based geopolymer mortar is mixed various
proportion of activator. And the tests are made eight times with different
activator dosage for fly ash based geopolymer mortar. Then the test is made
once again without activator. Water - fly ash ratio of 0.33 is used for this test.
For both testing, samples are cured at 85°C for 24 hours and left at room
temperature until the day of testing. The samples are tested for 3, 7, 14 and28
days compressive strength. Then the compressive strength test results
obtained from various dosages of activator and without activator are
compared.
KEYWORDS: geopolymer mortar, Alkali activated slag mortar, compressive
strength
I. INTRODUCTION
In various civil engineering projects, cement is used as construction materials.
In construction works, the usage of cement is replaced with fly ash and slag by
reducing suitable amount of cement.
Geopolymer cements is used to produce structural strength
concrete without the considerable CO2 emission that
characterizesPortlandcementmanufacture.Geopolymer are
formed when alumino-silicates, such as fly ashes and slag
dissolve in alkali solution.
Mortar is used as a binding material of stone brick and
concrete and a coarsening material to wall in the form of
plaster to provide a smooth hard and decorative surface in
construction. In general, cement mortar is made by cement
and sand. Geopolymer mortar is made up of fly ash or slag,
sand and alkali activator. In recent year, fly ash is available
from power industry and slag is available from the Iron and
Steel Industry in our country. Fly ash and slag are replaced
for part of Portland cement and used in the construction ofa
number of dams, bridges and other large projects. If fly ash
and slag are widely used in constructions, many advantages
can achieve.
II. Testing of Materials And Alkaline-Activator
In this study, fly ash, slag, cement and fine aggregates are
tested to know their properties.
A. Testing of Fly Ash
Fly ash is one of the residues generated in the combustion of
coal. A fly ash from Tigyit Coal Fired Thermal Power Station
is used in this study. The specific gravity and chemical
composition of fly ash used in this study are shown in Table
1 and Table 2.
Table 1 Test for Specific Gravity of Fly Ash
Test Name
Sample Name I II
Bottle No. 3277 4432
Wt of Bottle W1 37.2 36.4
Data Sheet for Specific Gravity of Fly Ash
Specific Gravity
Wt of Bottle + fly ash W2 47.5 46.6
Wt of Bottle + fly ash + kerosene W3 122.1 119.8
Wt of Bottle + kerosene W4 116.2 114
Wt of fly ash (W2 – W1) 10.3 10.2
Wt of kerosene (W3 – W2) 74.6 73.2
Wt of fly ash (W4 – W1) – (W3 – W2) 4.4 4.4
Average
G.S (Fly Ash) = 2.34 2.31
2.32
2 1
4 1 3 2
(W W )
(W W ) (W W )

  
IJTSRD27997
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2221
Table 2 Normal Range of Chemical Composition for Fly
Ash
Chemical Component Contained (%)
Silica (SiO­2) 45.62
Alumina (AL2O3) 10.84
Ferric Oxide (Fe2O3) 4.42
CalciumOxide (CaO) 30.25
Magnesium Oxide (MgO) 1.43
Sulphur Trioxide (SO3) 2.47
Loss on Ignition (LOI) 4.35
The summary of test results of fly ash is shown in Table 3.
This table includes many tests. These tests are fineness test,
consistency test, specific gravity test, setting time test.
Table 3 Summary of Test Results of Fly Ash
Sample Name
Fineness (cm
2
/g)
Consistency (%)
Specific Gravity
Setting Time(hr:min) Initial Set 0:10
Without activator Final Set 2:00
Setting Time(hr:min) Initial Set 0:15
With NaOH Final Set 2:10
Setting Time(hr:min) Initial Set 0:15
With NaOH+Na2SiO3 Final Set 2:00
Setting Time(hr:min) Initial Set 0:20
With Na2SiO3 Final Set 2:30
Fly Ash
2488
29%
2.32
B. Testing of Slag
In this research, blast furnace slag from No(1) IronandSteel
Industry, Pyin Oo Lwin is used. Chemical compositions of
blast furnace slag are used in this study as shown in Table 4.
Table 4 Normal Range of Chemical Composition for Slag
Chemical Constituent
Composition in
percent (%)
Silica (SiO2) 23.42
Alumina (Al2O3) 5.74
Ferric Oxide (Fe2O3) 7.65
Calcium Oxide (CaO) 25.76
Manganese Oxide (MnO) 19.2
Sulphur (S) 0.28
Carbon (C) 1.06
Mangnese (Mn) 0.928
The summary of test results of slag is shown in Table 5. This
table includes many tests. These tests are fineness test,
consistency test, specific gravity test, setting time test.
Table 5 Summary of Test Results of Slag
Sample Name
Fineness (cm
2
/g)
Consistency (%)
Specific Gravity
Setting Time(hr:min) Initial Set 0:15
Without activator Final Set 0:50
Setting Time(hr:min) Initial Set 0:25
With NaOH Final Set 0:45
Setting Time(hr:min) Initial Set 0:15
With NaOH+Na2SiO3 Final Set 0:25
Setting Time(hr:min) Initial Set 0:05
With Na2SiO3 Final Set 0:20
Slag
1285
17.50%
3.87
C. Chemical Compositions of Cement
Cement is a binding material and forms a paste when
contacts with water, which holds the fine aggregatetogether
to form solid mass. In this study, slag mortar combined with
AAA cement. Slag cannot be used only because it does not
fuse and bind with sand. The chemical compositions of AAA
cement are shown in Table 6.
Table 6 Chemical Compositions of AAA Cement
Chemical Constituent
Composition in percent
(%)
Silica (SiO2) 19.42
Alumina (Al2O3) 4.4
Ferric Oxide (Fe2O3) 3.47
CalciumOxide (CaO) 62.34
Manganese Oxide (MgO) 3.17
Sulphur Trioxide (SO3) 2.12
Loss 2.92
Total 97.84
D. Testing of Fine Aggregates (Sand)
The fine aggregate proposed to be used for making mortar
cubes and concrete cubes is river sand. River sand is used in
this study. The test results of fine aggregates are shown in
the following Tables.
Table 7 Test Results of Fineness Modulus of Sand
Test name
Description
of sample
Sieve Size
Average
Percent
Retained
Cumulativ
e Percent
Specified
Limits %
Retained
4 – – 0~5
8 2 2 5~15
16 5.4 7.4 10~25
30 27.68 25.08 10~30
50 57.18 92.26 15~35
100 6.42 98.68 12~20
200 0.4 – 2~4
Pan 0.92 – 1~3
F.M – 2.35 2.2~2.8
Sieve analysis for fine aggregate
Ayeyarwaddy River Sand
Percentage Retained
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2222
Table 8 Test Results of Specific Gravity of Sand
Bottle no. 1 2
Wt. of bottle (W1) (g) 149.6 153.7
Wt. of bottle + soil(W2) (g) 696.8 660.5
Wt. of bottle + soil+ water (W3) (g) 1011.8 997.6
Wt. of bottle of water only (W4) (g) 673.3 684.3
Wt. of soilused (W2 ­ W1) (g) 547.2 506.8
Wt. of water used (W3 ­ W2) 315 337.1
Wt. of soil (W4 ­ W1) ­ (W3 ­ W2) (ml) 208.7 193.5
Specific gravity of soil, Gs = 2.62 2.62
)W­(W­)W­(W
W­W
2314
12
Table 9 Test Results of Absorption of Sand
Container no. 1 2
Wt. of container + wet sand (g) 137 143.2
Wt. of container + dry sand (g) 136 142.3
Wt. of container (g) 33.2 31.3
Wt. of water (Ww) (g) 1 0.9
Wt. of dry sand (Wd) (g) 102.8 111
Average (%)
Absorption = 0.97 0.81
0.89
100
W
W
d
w

E. Alkaline-Activator
The most used alkaline activators are a mixtureofsodiumor
potassium hydroxide (NaOH, KOH) and sodium silicate or
potassium silicate. Mostly sodium hydroxide and sodium
silicates (Na2O=12% and SiO2 =30 are used in mortar. Since
potassium is more expensive than sodium, only sodium is
used in this study.
III. Testing of Alkali Activated Slag Mortar
In this study, mixture is prepared to study the effect of
activator on the compressive strength ofalkaliactivatedslag
mortar. The mixture consists of slag, sand, alkali activator
and water. The slag is used 250g, cement is used 50g and
sand is used 600g for one sample. The variable dosages of
alkali activator are used such as 2g (0.67%), 4g (1.3%), 8g
(2.67%) and 15g (5%) of slag weight. The weight of water
for one sample is 105 ml.
In this test, sand/(slag+cement) of 2 and
water/(slag+cement) of 0.35 are used. All the samples are
put in the oven without delay time for curing at elevated
temperature of 85°C for 24 hours. After curing at elevated
temperature, the samples are cured at room temperature
until the day of testing. The variable dosages of activator
used in alkali activated slag mortar are:
1. NaOH content of 0.67% by weight of slag
2. NaOH content of 1.3% by weight of slag
3. NaOH content of 5% by weight of slag
4. Water glass content of 0.67% by weight of slag
5. Water glass content of 1.3% by weight of slag
6. Water glass content of 5% by weight of slag
7. Water glass and NaOH content of 2.67% by weight of
slag
8. Water glass and NaOH content of 5% by weight of slag
9. Without activator in mortar
The summary of compressive strength test results of slag
mixed with various alkali activator contents are shown in
Table 10 the value of compressive strengths is illustrated in
Figure 1.
Table10. Compressive Strength Test Results of Alkali
Activated Slag Mortar Mixed with Various Alkali Activator
Contents
3 days 7 days 14 days 28 days
NaOH 0.67% of slag weight 603.07 683.48 816.46 927.79
NaOH 1.3% of slag weight 402.04 556.68 649.46 819.55
NaOH 5% of slag weight 321.64 389.67 463.89 525.75
Na2SiO3 0.67% of slag weight 340.19 422.15 519.56 633.99
Na2SiO3 1.3% of slag weight 371.12 510.29 556.68 711.31
Na2SiO3 5% of slag weight 535.03 572.14 717.49 835.01
(NaOH +Na2SiO3) 2.67% of slag
weight
479.36 525.75 587.6 612.34
(NaOH +Na2SiO3) 5% of slag
weight
386.58 460.8 494.82 556.68
Without activator 296.89 309.26 448.43 504.08
Activator
Compressive strength (psi)
6
Figure 1 Effect of Dosage of Activator on the Compressive
Strength of Alkali Activated Slag Mortar
The compressive strength of alkali activated slag mortar
without activator is the lowest and compressive strength of
alkali activated slag mortar with NaOH dosage of 0.67% is
the highest. In comparison of 3 days strength for NaOH, the
strength of NaOH 0.67% of slag weight is the highest anditis
also found that the strength of NaOH 0.67% is also the
highest in 7 days, 14 days and 28 days strength. When the
dosage of NaOH is increased 0.67%, 1.3% and 5%, the
strength is decreased in all specifieddays.Incomparison of3
days strength for Na2SiO3, the strength of Na2SiO3 5% of slag
weight is the highest and it is also found that the strength of
Na2SiO3 5% of slag weight is also the highest in 7 days, 14
days and 28 days strength. When the dosage of Na2SiO3 is
increased 0.67%, 1.3% and 5%, the strength is increased in
all specified days. In comparison of 3 days strength for
(NaOH+Na2SiO3), the strength of (NaOH+Na2SiO3) 2.67% of
slag weight is the highest and it is also found that the
strength of (NaOH+Na2SiO3) 2.67% is also the highest in 7
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2223
days, 14 days and 28 days strength. The strength of alkali
activated slag mortar with (NaOH+Na2SiO3) 2.67% of slag
weight is more than that of (NaOH+Na2SiO3) 5%. The
strength of alkali activated slag mortar with activator is
more than that without activator. So, the strength of slag
mortar with NaOH is increased more than that of water
glass.
IV. Testing of Fly Ash Based Geopolymer Mortar
In this study, mixture is prepared to study the effect of
activator on the compressive strengthofgeopolymer mortar.
The mixture consists of fly ash, sand, alkali activator and
water. The fly ash is used 300g and sand is used 600g forone
sample. The variable dosages of alkali activator are used
such as 2g (0.67%), 4g (1.3%), 8g (2.67%) and 15g (5%) of
fly ash weight. The weight of water for one sample is 100 ml.
In this test, sand/fly ash of 2 and water/fly ash of 0.33 are
used. All the samples are put in the oven without delay time
for curing at elevated temperature of 85°C for 24 hours.
After curing at elevated temperature, the samples are cured
at room temperature until the day of testing.
The variable dosages of alkali activator used in fly ash based
geopolymer mortars are:
1. NaOH content of 0.67% by weight of fly ash
2. NaOH content of 1.3% by weight of fly ash
3. NaOH content of 5% by weight of fly ash
4. Water glass content of 0.67% by weight of fly ash
5. Water glass content of 1.3% by weight of fly ash
6. Water glass content of 5% by weight of fly ash
7. Water glass and NaOH content of 2.67% by weight of fly
ash
8. Water glass and NaOH content of5% by weightoffly ash
9. Without activator in mortar
The summary of compressive strength test results of fly ash
mixed with various alkali activator contents are shown in
Table 11. The values of compressive strength are illustrated
in Figure 1.
Table11. Compressive Test Results of Fly Ash Based
Geopolymer Mixed with Various Alkali Activator Contents
3 days 7 days 14 days 28 days
NaOH 0.67% of fly
weight
556.67 649.46 865.94 1066.96
NaOH 1.3% of fly
weight
432.97 572.14 711.31 927.79
NaOH 5% of fly ash
weight
293.8 556.68 649.96 717.49
Na2SiO3 0.67% of fly
ash weight
989.65 1020.6 1051.45 1113.35
Na2SiO3 1.3% of fly ash
weight
742.23 865.94 927.79 1005.11
Na2SiO3 5 % of fly ash
weight
550.49 695.85 927.79 989.64
(NaOH+Na2SiO3) 2.67%
of fly ash weight
1175.21 1237.1 1267.98 1298.91
(NaOH+Na2SiO3) 5% of
fly ash weight
402.04 508.82 732.97 989.65
Without activator 896.86 927.79 1020.57 1113.35
Activator
Compressive strength (psi)
Figure2. Effect of Dosage of Activator on the Compressive
Strength of Fly Ash Based Geopolymer Mortar
From this test result, the compressive strength of fly ash
based geopolymer mortar with (NaOH+Na2SiO3) dosage of
2.67% is the highest and with NaOH dosage of 5% is the
lowest from those test result. In comparison of 3 days
strength for NaOH, the strength of NaOH 0.67% of fly ash
weight is the highest and it is also found that the strength of
NaOH 0.67% of fly ash weight is also the highestin7days,14
days and 28 days strength. When the dosage of NaOH is
increased 0.67%, 1.3% and 5%, the strength is decreased in
all specified days. In comparison of 3 days strength for
Na2SiO3, the strength of Na2SiO3 0.67% of fly ash weight is
the highest and it is also found that the strength of Na2SiO3
0.67% of fly ash weight is also the highest in 7 days, 14 days
and 28 days strength. When the dosage of Na2SiO3 is
increased 0.67%, 1.3% and 5%, the strength is decreased in
all specified days.
In comparison of 3 days strength for (NaOH+Na2SiO3), the
strength of (NaOH+Na2SiO3) 2.67% of fly ash weight is the
highest and it is also found that the strength of
(NaOH+Na2SiO3) 2.67% is also the highest in 7 days, 14 days
and 28 days strength. When the dosage of Na2SiO3 is
increased 2.67% and 5%, the strength is decreased in all
specified days. The fly ash based geopolymer mortar with
activator 2.67% of (NaOH+Na2SiO3) is more than that
without activator. But the compressive strengths of that
mortar with 5% of NaOH, NaOH+Na2SiO3, Na2SiO3, 0.67% of
NaOH and 1.3% of NaOH, Na2SiO3 are less than that of
without activator. The fly ash based Geopolymer mortar,
Na2SiO3 5% of fly ash weight is equalto(NaOH+Na2SiO3)5%
of fly ash weight and Na2SiO3 0.67% of flyashweightisequal
to without activator in 28 days. So, there is no effect of
activator on the strength of fly ash based geopolymer
mortar.
V. Conclusion
In this study, materials used for mortar are fly ash, slag,
alkali activator and sand.Firstly,physicalproperty tests such
as fineness test, setting time test, specific gravity test and
consistency test are performed for constituents’ materials.
Alkali activator of sodium hydroxide and water glass are
used. In this study, the proportion of mortar is 1:2.Water-fly
ash ratio is 0.33; water-(slag cement) ratio is 0.35 and
various activator dosages are used to test the compressive
strength after 3 days, 7 days, 14 days and 28 days.
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2224
In slag mortar, slag cannot be used only because it does not
fuse and bind. So, slag has to be mixed with small amount of
cement in this study. In slag mortar, the higher dosage of
NaOH is used, the lower the compressive strength is
obtained and the higher dosage of water glass is used, the
more increase the compressive strength of mortar is
obtained. In fly ash mortar, the higher dosage of activator is
used, the lower the compressive strength of mortar is
obtained.
The 28 days compressive strength of slag mortar is the
highest when the mortar is mixed with NaOH 0.67% of slag
weight in all proportions. It is found that the strength of
alkali-activated slag mortar is influencedbyNaOH.Activator
dosage is effectively influenced on the strength of alkali
activated slag mortar. The28 daycompressivestrength offly
ash based geopolymer mortar is the highest when the
mortar is mixed with 2.67% of (water glass+ NaOH) of fly
ash weight in all proportions. It is found that the
compressive strength of the fly ash based mortar with and
without activator is not much different. So, there is no effect
of activator on the strength of fly ash based geopolymer
mortar.
REFERENCES
[1] A. Fernández-Jiménez1 A. Palomo2, D. Revuelta3;
Alkali Activation of Industrial By-products to Develop
New Earth-riendly Cements:1,2,3Eduardo Torroja
Institute for Construction Science, (CSIC) Madrid,
Spain, 6-9 September 2009, Bath, UK.
[2] Anja Buchwald,Weimar:What are Gopolymer?Current
state of research and technology, the opportunities
they offer, and their significance for the precast
industry,BFT 07/2006
[3] Mark Drechsler, Adelaide, Geopolymers: A New
Technology for sustainabilityin Mining, Construction
and Hazardous Waste Industries: South Australia, +61
(8) 8405 4300, PB Network #62 February 2006
[4] Louise M.Keyte, Grant C. Lukey and Jannie S.J.van
Deventer."The effect of cool ash composition on the
properties of waste-based geopolymers.Depertmentof
chemicaland BiomolecularEngineering,TheUniversity
of Melbourne, Victoria, Australia, ISRS-2004"
[5] Pennsylvania Avenue: Coal Ash; Edison Electric
Institute 1701, N.W. Washington, D.C. 20004-2696
[6] S.E. Wallah; B.V. Rangan: Low-calcium fly ash based
geopolymer Concrete; Long-term properties.Research
report GCI. http://www.geopolymer.org/library/
[7] Josephl. Lawson: on the Determination of the Elastic
properties of Geopolymeric Materials: procedding of
Master of Science in Mechanical Engineering from the
Rochester Institute of Technology Rochester NY.
[8] B. K Paul & R. P Pama, International Ferro cement
Information Centre (1978).

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The Effect of Dosage and Modulus of Activator on the Strength of Alkali Activated Slag and Fly Ash Based on Geopolymer Mortar

  • 1. International Journal of Trend in Scientific Research and Development (IJTSRD) Volume 3 Issue 5, August 2019 Available Online: www.ijtsrd.com e-ISSN: 2456 – 6470 @ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2220 The Effect of Dosage and Modulus of Activator on the Strength of Alkali Activated Slag and Fly Ash Based on Geopolymer Mortar Nyein Nyein Thant1, Zin Mar Soe2 1Associate Professor, 2Lecturer 1,2Department of Civil Engineering, Technological University, Mandalay, Myanmar How to cite this paper: Nyein Nyein Thant | Zin Mar Soe "The Effect of Dosage and Modulus of Activator on the Strength of Alkali Activated Slag and Fly Ash Based on Geopolymer Mortar" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456- 6470, Volume-3 | Issue-5, August 2019,pp.2220-2224, https://doi.org/10.31142/ijtsrd27997 Copyright © 2019 by author(s) and International Journal ofTrend inScientific Research and Development Journal. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0) (http://creativecommons.org/licenses/by /4.0) ABSTRACT In this study, the effect of dosage and modulus of activator on the strength of alkali activated slag and fly ash based geopolymer mortar is studied. Fly ash from Tingyi is used. Blast furnace slag from No (1) Iron and Steel Industry, Pyin Oo Lwin is used. NaOH and Na2SiO3 are used as alkaline activator. Firstly, the physical properties of slag, fly ash and sand are tested.Alkaliactivatedslag mortar is mixed with various proportion of activator. And the tests are made eight times with different activator dosage for slag mortar. Then the test is made once again without activator. Water - (slag + cement) ratio of 0.35 is used for this test. Fly ash based geopolymer mortar is mixed various proportion of activator. And the tests are made eight times with different activator dosage for fly ash based geopolymer mortar. Then the test is made once again without activator. Water - fly ash ratio of 0.33 is used for this test. For both testing, samples are cured at 85°C for 24 hours and left at room temperature until the day of testing. The samples are tested for 3, 7, 14 and28 days compressive strength. Then the compressive strength test results obtained from various dosages of activator and without activator are compared. KEYWORDS: geopolymer mortar, Alkali activated slag mortar, compressive strength I. INTRODUCTION In various civil engineering projects, cement is used as construction materials. In construction works, the usage of cement is replaced with fly ash and slag by reducing suitable amount of cement. Geopolymer cements is used to produce structural strength concrete without the considerable CO2 emission that characterizesPortlandcementmanufacture.Geopolymer are formed when alumino-silicates, such as fly ashes and slag dissolve in alkali solution. Mortar is used as a binding material of stone brick and concrete and a coarsening material to wall in the form of plaster to provide a smooth hard and decorative surface in construction. In general, cement mortar is made by cement and sand. Geopolymer mortar is made up of fly ash or slag, sand and alkali activator. In recent year, fly ash is available from power industry and slag is available from the Iron and Steel Industry in our country. Fly ash and slag are replaced for part of Portland cement and used in the construction ofa number of dams, bridges and other large projects. If fly ash and slag are widely used in constructions, many advantages can achieve. II. Testing of Materials And Alkaline-Activator In this study, fly ash, slag, cement and fine aggregates are tested to know their properties. A. Testing of Fly Ash Fly ash is one of the residues generated in the combustion of coal. A fly ash from Tigyit Coal Fired Thermal Power Station is used in this study. The specific gravity and chemical composition of fly ash used in this study are shown in Table 1 and Table 2. Table 1 Test for Specific Gravity of Fly Ash Test Name Sample Name I II Bottle No. 3277 4432 Wt of Bottle W1 37.2 36.4 Data Sheet for Specific Gravity of Fly Ash Specific Gravity Wt of Bottle + fly ash W2 47.5 46.6 Wt of Bottle + fly ash + kerosene W3 122.1 119.8 Wt of Bottle + kerosene W4 116.2 114 Wt of fly ash (W2 – W1) 10.3 10.2 Wt of kerosene (W3 – W2) 74.6 73.2 Wt of fly ash (W4 – W1) – (W3 – W2) 4.4 4.4 Average G.S (Fly Ash) = 2.34 2.31 2.32 2 1 4 1 3 2 (W W ) (W W ) (W W )     IJTSRD27997
  • 2. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2221 Table 2 Normal Range of Chemical Composition for Fly Ash Chemical Component Contained (%) Silica (SiO­2) 45.62 Alumina (AL2O3) 10.84 Ferric Oxide (Fe2O3) 4.42 CalciumOxide (CaO) 30.25 Magnesium Oxide (MgO) 1.43 Sulphur Trioxide (SO3) 2.47 Loss on Ignition (LOI) 4.35 The summary of test results of fly ash is shown in Table 3. This table includes many tests. These tests are fineness test, consistency test, specific gravity test, setting time test. Table 3 Summary of Test Results of Fly Ash Sample Name Fineness (cm 2 /g) Consistency (%) Specific Gravity Setting Time(hr:min) Initial Set 0:10 Without activator Final Set 2:00 Setting Time(hr:min) Initial Set 0:15 With NaOH Final Set 2:10 Setting Time(hr:min) Initial Set 0:15 With NaOH+Na2SiO3 Final Set 2:00 Setting Time(hr:min) Initial Set 0:20 With Na2SiO3 Final Set 2:30 Fly Ash 2488 29% 2.32 B. Testing of Slag In this research, blast furnace slag from No(1) IronandSteel Industry, Pyin Oo Lwin is used. Chemical compositions of blast furnace slag are used in this study as shown in Table 4. Table 4 Normal Range of Chemical Composition for Slag Chemical Constituent Composition in percent (%) Silica (SiO2) 23.42 Alumina (Al2O3) 5.74 Ferric Oxide (Fe2O3) 7.65 Calcium Oxide (CaO) 25.76 Manganese Oxide (MnO) 19.2 Sulphur (S) 0.28 Carbon (C) 1.06 Mangnese (Mn) 0.928 The summary of test results of slag is shown in Table 5. This table includes many tests. These tests are fineness test, consistency test, specific gravity test, setting time test. Table 5 Summary of Test Results of Slag Sample Name Fineness (cm 2 /g) Consistency (%) Specific Gravity Setting Time(hr:min) Initial Set 0:15 Without activator Final Set 0:50 Setting Time(hr:min) Initial Set 0:25 With NaOH Final Set 0:45 Setting Time(hr:min) Initial Set 0:15 With NaOH+Na2SiO3 Final Set 0:25 Setting Time(hr:min) Initial Set 0:05 With Na2SiO3 Final Set 0:20 Slag 1285 17.50% 3.87 C. Chemical Compositions of Cement Cement is a binding material and forms a paste when contacts with water, which holds the fine aggregatetogether to form solid mass. In this study, slag mortar combined with AAA cement. Slag cannot be used only because it does not fuse and bind with sand. The chemical compositions of AAA cement are shown in Table 6. Table 6 Chemical Compositions of AAA Cement Chemical Constituent Composition in percent (%) Silica (SiO2) 19.42 Alumina (Al2O3) 4.4 Ferric Oxide (Fe2O3) 3.47 CalciumOxide (CaO) 62.34 Manganese Oxide (MgO) 3.17 Sulphur Trioxide (SO3) 2.12 Loss 2.92 Total 97.84 D. Testing of Fine Aggregates (Sand) The fine aggregate proposed to be used for making mortar cubes and concrete cubes is river sand. River sand is used in this study. The test results of fine aggregates are shown in the following Tables. Table 7 Test Results of Fineness Modulus of Sand Test name Description of sample Sieve Size Average Percent Retained Cumulativ e Percent Specified Limits % Retained 4 – – 0~5 8 2 2 5~15 16 5.4 7.4 10~25 30 27.68 25.08 10~30 50 57.18 92.26 15~35 100 6.42 98.68 12~20 200 0.4 – 2~4 Pan 0.92 – 1~3 F.M – 2.35 2.2~2.8 Sieve analysis for fine aggregate Ayeyarwaddy River Sand Percentage Retained
  • 3. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2222 Table 8 Test Results of Specific Gravity of Sand Bottle no. 1 2 Wt. of bottle (W1) (g) 149.6 153.7 Wt. of bottle + soil(W2) (g) 696.8 660.5 Wt. of bottle + soil+ water (W3) (g) 1011.8 997.6 Wt. of bottle of water only (W4) (g) 673.3 684.3 Wt. of soilused (W2 ­ W1) (g) 547.2 506.8 Wt. of water used (W3 ­ W2) 315 337.1 Wt. of soil (W4 ­ W1) ­ (W3 ­ W2) (ml) 208.7 193.5 Specific gravity of soil, Gs = 2.62 2.62 )W­(W­)W­(W W­W 2314 12 Table 9 Test Results of Absorption of Sand Container no. 1 2 Wt. of container + wet sand (g) 137 143.2 Wt. of container + dry sand (g) 136 142.3 Wt. of container (g) 33.2 31.3 Wt. of water (Ww) (g) 1 0.9 Wt. of dry sand (Wd) (g) 102.8 111 Average (%) Absorption = 0.97 0.81 0.89 100 W W d w  E. Alkaline-Activator The most used alkaline activators are a mixtureofsodiumor potassium hydroxide (NaOH, KOH) and sodium silicate or potassium silicate. Mostly sodium hydroxide and sodium silicates (Na2O=12% and SiO2 =30 are used in mortar. Since potassium is more expensive than sodium, only sodium is used in this study. III. Testing of Alkali Activated Slag Mortar In this study, mixture is prepared to study the effect of activator on the compressive strength ofalkaliactivatedslag mortar. The mixture consists of slag, sand, alkali activator and water. The slag is used 250g, cement is used 50g and sand is used 600g for one sample. The variable dosages of alkali activator are used such as 2g (0.67%), 4g (1.3%), 8g (2.67%) and 15g (5%) of slag weight. The weight of water for one sample is 105 ml. In this test, sand/(slag+cement) of 2 and water/(slag+cement) of 0.35 are used. All the samples are put in the oven without delay time for curing at elevated temperature of 85°C for 24 hours. After curing at elevated temperature, the samples are cured at room temperature until the day of testing. The variable dosages of activator used in alkali activated slag mortar are: 1. NaOH content of 0.67% by weight of slag 2. NaOH content of 1.3% by weight of slag 3. NaOH content of 5% by weight of slag 4. Water glass content of 0.67% by weight of slag 5. Water glass content of 1.3% by weight of slag 6. Water glass content of 5% by weight of slag 7. Water glass and NaOH content of 2.67% by weight of slag 8. Water glass and NaOH content of 5% by weight of slag 9. Without activator in mortar The summary of compressive strength test results of slag mixed with various alkali activator contents are shown in Table 10 the value of compressive strengths is illustrated in Figure 1. Table10. Compressive Strength Test Results of Alkali Activated Slag Mortar Mixed with Various Alkali Activator Contents 3 days 7 days 14 days 28 days NaOH 0.67% of slag weight 603.07 683.48 816.46 927.79 NaOH 1.3% of slag weight 402.04 556.68 649.46 819.55 NaOH 5% of slag weight 321.64 389.67 463.89 525.75 Na2SiO3 0.67% of slag weight 340.19 422.15 519.56 633.99 Na2SiO3 1.3% of slag weight 371.12 510.29 556.68 711.31 Na2SiO3 5% of slag weight 535.03 572.14 717.49 835.01 (NaOH +Na2SiO3) 2.67% of slag weight 479.36 525.75 587.6 612.34 (NaOH +Na2SiO3) 5% of slag weight 386.58 460.8 494.82 556.68 Without activator 296.89 309.26 448.43 504.08 Activator Compressive strength (psi) 6 Figure 1 Effect of Dosage of Activator on the Compressive Strength of Alkali Activated Slag Mortar The compressive strength of alkali activated slag mortar without activator is the lowest and compressive strength of alkali activated slag mortar with NaOH dosage of 0.67% is the highest. In comparison of 3 days strength for NaOH, the strength of NaOH 0.67% of slag weight is the highest anditis also found that the strength of NaOH 0.67% is also the highest in 7 days, 14 days and 28 days strength. When the dosage of NaOH is increased 0.67%, 1.3% and 5%, the strength is decreased in all specifieddays.Incomparison of3 days strength for Na2SiO3, the strength of Na2SiO3 5% of slag weight is the highest and it is also found that the strength of Na2SiO3 5% of slag weight is also the highest in 7 days, 14 days and 28 days strength. When the dosage of Na2SiO3 is increased 0.67%, 1.3% and 5%, the strength is increased in all specified days. In comparison of 3 days strength for (NaOH+Na2SiO3), the strength of (NaOH+Na2SiO3) 2.67% of slag weight is the highest and it is also found that the strength of (NaOH+Na2SiO3) 2.67% is also the highest in 7
  • 4. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2223 days, 14 days and 28 days strength. The strength of alkali activated slag mortar with (NaOH+Na2SiO3) 2.67% of slag weight is more than that of (NaOH+Na2SiO3) 5%. The strength of alkali activated slag mortar with activator is more than that without activator. So, the strength of slag mortar with NaOH is increased more than that of water glass. IV. Testing of Fly Ash Based Geopolymer Mortar In this study, mixture is prepared to study the effect of activator on the compressive strengthofgeopolymer mortar. The mixture consists of fly ash, sand, alkali activator and water. The fly ash is used 300g and sand is used 600g forone sample. The variable dosages of alkali activator are used such as 2g (0.67%), 4g (1.3%), 8g (2.67%) and 15g (5%) of fly ash weight. The weight of water for one sample is 100 ml. In this test, sand/fly ash of 2 and water/fly ash of 0.33 are used. All the samples are put in the oven without delay time for curing at elevated temperature of 85°C for 24 hours. After curing at elevated temperature, the samples are cured at room temperature until the day of testing. The variable dosages of alkali activator used in fly ash based geopolymer mortars are: 1. NaOH content of 0.67% by weight of fly ash 2. NaOH content of 1.3% by weight of fly ash 3. NaOH content of 5% by weight of fly ash 4. Water glass content of 0.67% by weight of fly ash 5. Water glass content of 1.3% by weight of fly ash 6. Water glass content of 5% by weight of fly ash 7. Water glass and NaOH content of 2.67% by weight of fly ash 8. Water glass and NaOH content of5% by weightoffly ash 9. Without activator in mortar The summary of compressive strength test results of fly ash mixed with various alkali activator contents are shown in Table 11. The values of compressive strength are illustrated in Figure 1. Table11. Compressive Test Results of Fly Ash Based Geopolymer Mixed with Various Alkali Activator Contents 3 days 7 days 14 days 28 days NaOH 0.67% of fly weight 556.67 649.46 865.94 1066.96 NaOH 1.3% of fly weight 432.97 572.14 711.31 927.79 NaOH 5% of fly ash weight 293.8 556.68 649.96 717.49 Na2SiO3 0.67% of fly ash weight 989.65 1020.6 1051.45 1113.35 Na2SiO3 1.3% of fly ash weight 742.23 865.94 927.79 1005.11 Na2SiO3 5 % of fly ash weight 550.49 695.85 927.79 989.64 (NaOH+Na2SiO3) 2.67% of fly ash weight 1175.21 1237.1 1267.98 1298.91 (NaOH+Na2SiO3) 5% of fly ash weight 402.04 508.82 732.97 989.65 Without activator 896.86 927.79 1020.57 1113.35 Activator Compressive strength (psi) Figure2. Effect of Dosage of Activator on the Compressive Strength of Fly Ash Based Geopolymer Mortar From this test result, the compressive strength of fly ash based geopolymer mortar with (NaOH+Na2SiO3) dosage of 2.67% is the highest and with NaOH dosage of 5% is the lowest from those test result. In comparison of 3 days strength for NaOH, the strength of NaOH 0.67% of fly ash weight is the highest and it is also found that the strength of NaOH 0.67% of fly ash weight is also the highestin7days,14 days and 28 days strength. When the dosage of NaOH is increased 0.67%, 1.3% and 5%, the strength is decreased in all specified days. In comparison of 3 days strength for Na2SiO3, the strength of Na2SiO3 0.67% of fly ash weight is the highest and it is also found that the strength of Na2SiO3 0.67% of fly ash weight is also the highest in 7 days, 14 days and 28 days strength. When the dosage of Na2SiO3 is increased 0.67%, 1.3% and 5%, the strength is decreased in all specified days. In comparison of 3 days strength for (NaOH+Na2SiO3), the strength of (NaOH+Na2SiO3) 2.67% of fly ash weight is the highest and it is also found that the strength of (NaOH+Na2SiO3) 2.67% is also the highest in 7 days, 14 days and 28 days strength. When the dosage of Na2SiO3 is increased 2.67% and 5%, the strength is decreased in all specified days. The fly ash based geopolymer mortar with activator 2.67% of (NaOH+Na2SiO3) is more than that without activator. But the compressive strengths of that mortar with 5% of NaOH, NaOH+Na2SiO3, Na2SiO3, 0.67% of NaOH and 1.3% of NaOH, Na2SiO3 are less than that of without activator. The fly ash based Geopolymer mortar, Na2SiO3 5% of fly ash weight is equalto(NaOH+Na2SiO3)5% of fly ash weight and Na2SiO3 0.67% of flyashweightisequal to without activator in 28 days. So, there is no effect of activator on the strength of fly ash based geopolymer mortar. V. Conclusion In this study, materials used for mortar are fly ash, slag, alkali activator and sand.Firstly,physicalproperty tests such as fineness test, setting time test, specific gravity test and consistency test are performed for constituents’ materials. Alkali activator of sodium hydroxide and water glass are used. In this study, the proportion of mortar is 1:2.Water-fly ash ratio is 0.33; water-(slag cement) ratio is 0.35 and various activator dosages are used to test the compressive strength after 3 days, 7 days, 14 days and 28 days.
  • 5. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID – IJTSRD27997 | Volume – 3 | Issue – 5 | July - August 2019 Page 2224 In slag mortar, slag cannot be used only because it does not fuse and bind. So, slag has to be mixed with small amount of cement in this study. In slag mortar, the higher dosage of NaOH is used, the lower the compressive strength is obtained and the higher dosage of water glass is used, the more increase the compressive strength of mortar is obtained. In fly ash mortar, the higher dosage of activator is used, the lower the compressive strength of mortar is obtained. The 28 days compressive strength of slag mortar is the highest when the mortar is mixed with NaOH 0.67% of slag weight in all proportions. It is found that the strength of alkali-activated slag mortar is influencedbyNaOH.Activator dosage is effectively influenced on the strength of alkali activated slag mortar. The28 daycompressivestrength offly ash based geopolymer mortar is the highest when the mortar is mixed with 2.67% of (water glass+ NaOH) of fly ash weight in all proportions. It is found that the compressive strength of the fly ash based mortar with and without activator is not much different. So, there is no effect of activator on the strength of fly ash based geopolymer mortar. REFERENCES [1] A. Fernández-Jiménez1 A. Palomo2, D. Revuelta3; Alkali Activation of Industrial By-products to Develop New Earth-riendly Cements:1,2,3Eduardo Torroja Institute for Construction Science, (CSIC) Madrid, Spain, 6-9 September 2009, Bath, UK. [2] Anja Buchwald,Weimar:What are Gopolymer?Current state of research and technology, the opportunities they offer, and their significance for the precast industry,BFT 07/2006 [3] Mark Drechsler, Adelaide, Geopolymers: A New Technology for sustainabilityin Mining, Construction and Hazardous Waste Industries: South Australia, +61 (8) 8405 4300, PB Network #62 February 2006 [4] Louise M.Keyte, Grant C. Lukey and Jannie S.J.van Deventer."The effect of cool ash composition on the properties of waste-based geopolymers.Depertmentof chemicaland BiomolecularEngineering,TheUniversity of Melbourne, Victoria, Australia, ISRS-2004" [5] Pennsylvania Avenue: Coal Ash; Edison Electric Institute 1701, N.W. Washington, D.C. 20004-2696 [6] S.E. Wallah; B.V. Rangan: Low-calcium fly ash based geopolymer Concrete; Long-term properties.Research report GCI. http://www.geopolymer.org/library/ [7] Josephl. Lawson: on the Determination of the Elastic properties of Geopolymeric Materials: procedding of Master of Science in Mechanical Engineering from the Rochester Institute of Technology Rochester NY. [8] B. K Paul & R. P Pama, International Ferro cement Information Centre (1978).