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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 304
“INFLUENCE OF PARTICLE INDEX OF COARSE AGGREGATE AND
ITS INFLUENCES ON PROPERTIES OF ASPHALT CONCRETE
MIXTURES”
Anirudh N1
, K.M.Mallesh2
, Mohammed Ilyas Anjum3
1
Post Graduate Student, Dept of Civil Engg. JNNCE, Shimoga, Karnataka, India
2
Associate Professor, Dept of Civil Engg, Siddaganga Institute of Technology, Tumkur
3
Professor, Dept of Civil Engg., Ghousia college of Engineering, Ramanagaram
Abstract
Mineral aggregate constitutes approximately 95% of hot mix asphalt by weight. The present study includes the determination of
particle index based on fractured faces counts of coarse aggregate i.e. less than 2, more than or equal to 2 and more than 3 and its
influences on marshall and fatigue properties of hot mix asphalt mixtures. The different particle index values ranging from 9 to 16 for
the coarser size (19-13.2mm) have been determined and the same are used in the marshall mix design. The important factor for
minimizing fatigue property of hot mix asphalt (HMA) mixture are, the fractured face count for coarse aggregate. The objective of the
study is to evaluate the effect of particle index value on aggregate properties. Asphalt mix with crushed particles produces higher
stability values with the increase in particle index value. The study also found that an increase in the amount of crushed particles
causes decrease in unit weight and an increase in voids in mineral aggregate and optimum asphalt content. As fractured faces counts
increases, the stiffness ratio (TSR) also increases. More the particle index value better will be the resistance to fatigue (Permanent
deformation of the pavement).
Keywords: Particle index, fractured faces and Tensile strength ratio
-----------------------------------------------------------------------***-------------------------------------------------------------------
1. INTRODUCTION
Rapidly accelerating pace of construction of modern highways
in the country calls for greater emphasis on the quality of
construction not the least because, by and large, such projects
are being undertaken by soft loans from international agencies
and in such cases, generally, stricter regimes of quality
assurance system are enforced.
Mineral aggregates constitute about 95% of HMA by weight.
The mineral aggregate is made predominantly of coarse
aggregates. Aggregates fractured face, particle shape and
texture is the key parameter that influences on bitumen mixture
properties.. The properties of the aggregate have direct and
significant effects on performance of asphalt pavements.
Aggregate fractured face is one of the important properties that
must be considered in the mix design of asphalt pavements to
avoid premature pavement failure.
Aggregates constitute major part of the pavement structure.
The engineering properties of the aggregates, as well as its
shape (i.e. form and angularity) and texture, substantially affect
the overall performance of the pavement. A number of
researchers reported that form and surface texture of aggregates
have significant effect on the mechanical property of the
bituminous mixes, for example, shear resistance, durability,
stiffness, fatigue resistance, rutting resistance, workability,
bitumen demand etc. The present article briefly discusses the
issues related to fractured face, aggregate shape and texture.
Particle Index, is a definite relationship was found to exist
between the fractured face count and particle shape and texture
of the coarse aggregate. Higher percentages of crushed
particles increase the index of particle shape and texture
significantly and also simultaneously increases the particle
index value. An increase in the particle index value of
aggregates leads to increase in the stability of the pavement
there by reducing the permanent deformation of the pavement.
The fractured face, particle shape and texture play a vital role
in the design and performance of bituminous concrete mixes.
The MORT&H for “Road and bridge works” has specified a
minimum limit for stability and stiffness ratio is 900kg and
80%. When the fractured face of the aggregate improves then
the stability and stiffness ratio increases. The aggregate shape
factor mainly depends on the rock formation and the type of
crusher being used for crushing the aggregates .The most
commonly used crushers in India are jaw crushers, using
which, it is difficult to get more fractured face aggregates.
The fractured face, particle shape and texture of aggregates are
important physical properties of aggregates, which affect the
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 305
quality of bituminous mixes. As most of the crushers in India
Consists of primary jaw and secondary cone crushers and the
fractured face decreases when the blades of crusher become
older, due to the wear and tear of the blades during crushing
operation. When the particle index decreases then there is a
less interlocking property in between the aggregates tend to
break during traffic operations. Hence there was a need to
study the performance of bituminous mixes for increased
fractured faces. Hence an attempt as been made to study the
effect of fractured faces, particle shape and texture for different
particle index.
Aggregates can either be natural or manufactured. Natural
aggregates are generally extracted from larger rock formations
through an open excavation (quarry). Usually the rock is
blasted or dug from the quarry walls then reduced in size using
a series of screens and crushers. Some quarries are also capable
of washing the finished aggregate.
However, often there is a lack of consistency between the
aggregate specifications and the ability to measure all the
desired properties of aggregates. For example, the most
common test methods for evaluating aggregate angularity and
surface texture are indirect measures at best. Proper selection
and evaluation of aggregate properties will remain necessary to
produce high-quality asphalt concrete mixtures, particularly as
traffic and loads increase. Quantification of aggregate
properties with rational, objective characterization methods is
desirable.
Visual examination is the most common method of judging
aggregate shape, the main objective of this investigation is to
explore the use of different aggregate shapes in bituminous
concrete mixes. The performance of the aggregate shape
factors is evaluated in terms of Marshall Stability test results
and indirect tensile strength test results.
1.1 Importance of the Problem Selected
To large extent quality of road construction depends upon the
quality of aggregates which impart structural strength to a
finished pavement when compared to all physical properties of
aggregates. Fractured faces of the aggregates dominate the
quality of road construction. Fractured face is an important
physical property of the aggregate. If the increase in fractured
face counts of the aggregate it avoids the premature pavement
failure. It has been shown by a number of investigations that
presence of more fractured face of aggregates adversely affects
the properties of bituminous mixes.
The properties of aggregates, in turn, are functions of the
stratum of rock bed, type of rock being crushed, and ratio of
feed opening size to product size and the methods adopted for
crushing of the different physical properties of aggregates,
fractured face, particle shape and texture properties dominate
the quality of road construction, especially, where the strength
of the pavement layer is derived from interlocking of
aggregates.
Hence there is a need to find the effect of volumetric
properties of the mixes, at different proportion of fractured
faces like <2, =2 and >3 with different particle index of 9, 12,
14 and 16.
Elliot, Ford, Ghanim and Tu5 conducted an investigation to
evaluate the effect of variations in the gradation of aggregates
on the properties of asphalt concrete mixtures. The primary
objectives were to determine the effect of gradation variation
on (1) creep behavior as a measure of rutting resistance, (2)
split tensile strength as an indicator of fatigue resistance
potential, (3) Marshall mix properties as a measure of mix
acceptability and (4) resilient modulus as a design parameter.
From this investigation, the authors concluded the following:
a) Gradation variations have the greatest effect when gradation
changes in the general shape of the gradation curve (fine to
coarse or coarse to fine).
b) Coarse to fine gradation variations produce the highest
Marshall flow while fine to coarse gradation variation
produced the lowest Marshall flow.
c) Creep stiffness is lowest for coarse to fine and fine to coarse
gradation variations.
d) Marshall stability is affected by gradation variations, fine
gradations produce highest stability and fine to coarse
gradations produce the lowest stability.
e) Coarse gradation variations produce the lowest tensile
strengths.
Herrin and Goetz conducted a laboratory evaluation to
determine the effect of aggregate shape on the stability of
asphalt concrete mixtures. This laboratory study involved
crushed and uncrushed gravel, crushed limestone for the
coarse aggregate, and natural sand and crushed limestone sand
for the fine aggregate. In their tests, the strength of the
mixture, regardless of the type of coarse aggregate, increased
substantially when the fine aggregate was changed from
rounded sand to crushed limestone. A major finding was that
the strength of the asphalt mixture was affected more by a
chance in the fine aggregate than a change in the coarse
aggregate.
Wedding and Gaynor' 2 evaluated the effect of particle
shape in dense graded asphalt concrete mixtures. The
percentage of crushed and uncrushed coarse aggregates and
the types of fine aggregate which included natural and washed
concrete sands were varied in the mixtures. The analysis of the
different aggregate blends was conducted on specimens
produced by the Marshall procedure. The authors reached the
following conclusions from this study.
a) Asphalt mixtures with crushed particles produced higher
stability values than mixtures with uncrushed, rounded
aggregates.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 306
b) The substitution of crushed gravel sand in place of natural
sand increased the stability of the mixtures equivalent to the
increase of adding 25 percent crushed coarse aggregate.
c) An increase in the amount of crushed particles caused a
decrease in unit weight, and an increase in voids in mineral
aggregate and optimum asphalt content.
Griffith and Kallas' 3'I4 conducted several laboratory
evaluations that determined the effects of aggregate
characteristics on asphalt mixtures. They studied the effect of
aggregate type on voids and strength characteristics of asphalt
concrete mixtures. The authors found that uncrushed gravel
mixtures develop voids lower than the voids in crushed gravel
mixtures at optimum asphalt contents. They also evaluated the
influence of fine aggregates on the strength of asphalt concrete
specimens. Various combinations of aggregate gradations
using natural and crushed coarse aggregate and natural sand
fine aggregate were analyzed. They found that an increase in
angularity or crushed fines increased the Marshall and Hveem
stability values at the optimum asphalt content. An increase in
angularity in the fine aggregate also increased the minimum
void percentages and increased the optimum asphalt contents.
Field15 conducted a study to determine the effect of variation
of crushed aggregate percentages in asphalt concrete mixtures.
He found that replacing uncrushed aggregates with crushed
aggregates increased the stability and increased the void
content and voids in mineral aggregate for a given asphalt
content. The higher VMA values allow more asphalt in the
mix which improves the durability of the asphalt concrete
pavement.
1.1 Objectives of the Study
a) Marshall properties analysis at different particle
index.
b) Moisture susceptibility damage estimation by ITS.
c) Pavement deformation analysis at fatigue test.
1.3 Scope of the Work
1. Determination of particle index according to ASTM D3398
by varying the percentage of different fractured faces (<2, =2
and >3).
2. To find out the % of uncompacted voids for the obtained
particle index according to AASHTO T304.
3. Mix design is conducted for Bituminous Concrete Grade-II
as per the MoRT&H specifications.
4. Mechanical properties such as stability, flow and Indirect
tensile strength test are conducted and the results are
compared.
5. Fatigue test to evaluate the permanent deformation at
different stress level.
2. LABORATORY STUDIES
Aggregates: Aggregate samples of sizes 20 mm down, 10 mm
down and Quarry dust are collected from the crusher and
sampled aggregates are characterized for the following
properties.
Table 1: Physical properties of aggregates
Sl No Test Result MoRT&H specification
limits
1 Aggregate Impact value 25.7% 27% max
2 Los Angles Abrasion 27.8% 35% max
3 Aggregate Crushing value 22% 30% max
4 Flakiness and Elongation
Index (combined)
26.33% 30% max
Table 2: Specific gravity and water absorption of aggregates
Size of aggregates Specific gravity Water absorption
Passing
through IS
sieve (mm)
Retained on IS
sieve (mm)
(IS:2386, Part-3,
1963)
(IS:2386, Part- 3,
1963)
19 12.5 2.66 0.6
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 307
12.5 4.75 2.67 0.5
Dust 2.68 0.4
Bitumen: Source of the Bitumen used for the project work is
Mangalore Refineries and petrochemicals Ltd. (MRPL) and
Grade selected is 60/70.The bitumen is tested in the laboratory
as per the procedure laid in the IS code:73.
Table 3: Properties of 60/70 (VG-30) bitumen
Sl No Test Test method Unit Results Requirement as
MORTH
1 Penetration IS:1203-1925 mm 65 50-70
2 Ductility IS:1208-1978 cm 79 Min 75
3 Specific gravity IS :1202 - 1.01 -
4 Softening point IS:1205-1978 0c
49 Min 47
5 Flash point IS :1209-1978 0c
276 Min 220
2.1 Determination of Particle Index for different
Fractured Faces (<2, >=2 and >3) of Coarse
Aggregate (19mm-13.2mm)
The combined effects of particle shape and surface texture of
aggregates were determined in accordance with ASTM Test
Method for Index of Aggregate Particle Shape and Texture (D
3398). The equipment required for this test consists of
basically a cylindrical steel mould 152mm (6 in.) in diameter
by 178 mm (7 in.) high, and steel rod 16mm (5/8 in.) in
diameter by 610 mm (24 in.) long with the tamping end
rounded to a hemispherical tip.
A clean, washed, oven-dried, single-size aggregate fraction
was used for this test. The mould was filled in three equal
layers, with each layer compacted with 10 well-distributed
blows of the tamping rod. Each tamp consisted of a drop with
the tamping rod from 51 mm (2in.) above the surface of the
layer being compacted. This procedure was repeated using the
same material but applying 50 blows on each of the three
layers. The weight of the contents of the mould in each case
was determined and the corresponding percentage of voids
was calculated using the bulk specific gravity of each
aggregate fraction.
The particle index (PI) is derived using the following
equation,
PI = 1.25 V10 – 0.25 V50 -32.0
Where
V10 = percent voids in the aggregate compacted with 10
blows per layer,
V50 = percent voids in the aggregate compacted with 50
blows per layer,
Calculated voids
V10 = [1-(M10/sv)] X 100
V50 = [1-(M50/sv)] X 100
Where
M10 = Average mass of the aggregate in the mold compacted
at 10 drops Per layer
M50 = Average mass of the aggregate in the mold compacted
at 50 drops Per layer
S = Bulk-dry specific gravity of the aggregate size fraction
V = Volume of the cylindrical mold
Table 4: Obtained Particle Index by varying the % of different fractured faces
Sl No M10
(gm)
M50
(gm)
V10
(%)
V50
(%)
Fractured Faces (%) Particle Index
<2 =2 <3 >3
1 4840 4968 41.13 39.57 100 - - - 9
2 4630 4750 43.68 42.22 30 50 - 20 12
3 4502 4784 45.24 41.81 - - 60 40 14
4 4365 4504 46.91 45.22 - - 20 80 16
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 308
2.2 Uncompacted Void Content of Coarse Aggregate
Using Aashto T- 304
Apparatus: Cylindrical mould, funnel, glass plate, weighing
balance
Record the mass of the empty measure. Mix each test sample
with the spatula until it appears to be homogeneous. Position
the jar and funnel section in the stand and center the
cylindrical measure with the axis of the funnel. Use a finger to
block the opening of the funnel. Pour the test sample into the
funnel. Level the material in the funnel with the spatula.
Remove the finger and allow the sample to freely flow into the
cylindrical measure. After the funnel empties, strike off
excess from the top of the cylindrical measure by a single pass
of the spatula with the width of the blade vertical, using the
straight part of its edge in light contact with the top of the
measure. Until this operation is complete, avoid vibration or
disturbance that could cause compaction of the aggregate in
the measure. Brush adhering grains from the outside of the
cylindrical measure.
Calculate the uncompacted voids for obtained particle index
according to the following formula:
U = ((V-(F/G)) / V) * 100
Where:
U = uncompacted voids, in percent
V = volume of cylindrical measure
F = net mass of fine aggregate
G = bulk specific gravity (Gsb) of aggregate
Table 5: Determination of the uncomapacted voids for
different Particle Index
Particle Index Uncompacted Voids
9 46.51
12 49.61
14 50.69
16 53.62
Aggregate Gradation: The gradation obtained using 19-
12mm, 12-4.75mm, 4.75mm stone dust along with MoRT&H
specified gradation is shown in fig below Figure
Gradation Curve obtained at JMF for the obtained
Particle Index
Fig 1 & 2: Gradation curve for Particle Index 9 and 12
Fig 3 & 4: Gradation curve for Particle Index 14 and 16
0
10
20
30
40
50
60
70
80
90
100
110
0.01 0.1 1 10
%Passing
Sieve Size (mm)
Achieved
Limit
MoRT&H
Lower Limit
MoRT&H
Upper Limit
0
10
20
30
40
50
60
70
80
90
100
110
0.01 0.1 1 10
%Passing
Sieve Size (mm)
Achieved
Limit
MoRT&H
Lower Limit
MoRT&H
Upper Limit
0
10
20
30
40
50
60
70
80
90
100
110
0.01 0.1 1 10
%Passing
Sieve Size (mm)
Achieved
Limit
MoRT&H
Lower Limit
0
10
20
30
40
50
60
70
80
90
100
110
0.01 0.1 1 10
%Passing
Sieve Size (mm)
Achieved
Limit
MoRT&H
Lower Limit
MoRT&H
Upper Limit
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 309
2.3 Marshall Method of Mix Design
The principle of the Marshall stability is the resistance to
plastic flow of cylindrical specimens of a bituminous mixture
loaded on the lateral surface. It is the load carrying capacity of
the mix at 60 0
C and is measured in KN. The desirable mix
properties include stability, density, durability, flexibility,
resistance to skidding and workability during construction.
Mixture Designs will be performed using the Marshall method
by preparing and compacting samples with Bitumen content
varied in 0.5% increments according to “ASTM Test Method
for Resistance to Plastic Flow of bituminous Mixtures Using
Marshall Apparatus”. Bituminous concrete gradation as per
MORT&H Specification is selected. Grade 60/70 Bitumen
binder will be used. Specimens will be compacted with 75
blows on each side. Three samples will be made for each
bitumen content. The optimum Bitumen content was chosen as
the bitumen content that produced 4.5 % air voids.
Marshall Graphs were plotted for air voids, VMA, VFB,
Stability flow and density and Optimum binder content was
determined for all the four cases of particle index. As per the
guidelines of MS-2 Bitumen content corresponding to median
of air voids percentage (4.5%) is read from the graph and all
other parameters are checked for that binder content so as to
confirm that whether all other parameters such as VMA, VFB,
Stability and flow falls within the MORT&H specified limits.
From the Experimental investigations for four different
optimum binder contents i.e. 5.1, 5.18, 5.22 and 5.3 was
obtained at 4.5 % air voids for PI 9, PI 12, PI 14 and PI 16. A
total of 9 Marshall Specimens, 3 specimens each were
prepared at OBC for particle index 9, 12, 14 and 16 and tested
for bulk density, stability, flow, air voids, VFB and VMA. The
values along with the MORT&H Specifications are given in
Table 6 and 6.1.
Table 6 and 6.1: Physical properties of BC mix for various binder contents at different PI levels
Properties
Particle Index 9 Particle Index 12
4.5 5 5.5 6 6.5 7 4.5 5 5.5 6 6.5 7
Bulk
density
(gm/cc)
2.35 2.37 2.36 2.35 2.34 2.32 2.34 2.35 2.36 2.37 2.34 2.33
Stability
(kg)
1122.8 1272.4 1415.6 1512.8 1280.7 1175.1 1219.0 1346.5 1435.4 1673.5 1326.4 1160.8
Flow
(mm)
1.55 2 2.46 3.02 4.56 5.23 2.15 2.41 3.14 3.59 4.22 4.92
Air
Void(%)
5.7 4.7 3.81 3.5 3.16 3.26 6.09 4.95 3.8 2.66 3.16 2.84
VMA (%) 16.25 15.98 16.78 17.57 18.37 19.5 16.62 16.7 16.8 16.88 15.21 19.14
VFB (%) 64.92 70.58 77.29 80.07 82.8 83.28 63.35 70.35 77 84.24 81.63 85.21
Table 7: Mix Properties for varying particle index
Properties
Particle Index 14 Particle Index 16
4.5 5 5.5 6 6.5 7 4.5 5 5.5 6 6.5 7
Bulk
density
(gm/cc)
2.33 2.35 2.37 2.37 2.36 2.34 2.33 2.34 2.35 2.34 2.32 2.30
Stability
(kg)
1295.9 1426.3 1625.3 1517.3 1421.2 1306.1 1439.9 1662.2 1874.8 1787.8 1530.4 1438.3
Flow (mm) 2.06 2.32 2.93 3.21 3.83 4.6 2.11 2.33 2.75 3.16 3.47 4
Air Voids
(%)
6.48 4.95 3.41 2.66 2.33 2.42 6.5 5.3 4.22 3.88 3.9 3.23
VMA (%) 16.97 16.7 16.44 16.88 17.67 18.88 16.98 17 17.14 17.93 19.06 19.33
VFB (%) 62 70.35 79.25 84.24 86.81 87.12 61.71 68.82 75.37 78.3 79.11 83.29
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 310
Properties
Particle Index
MORTH Specification
9 12 14 16
OBC % 5.1 5.18 5.22 5.3 Min 5
Bulk density (gm/cc) 2.37 2.362 2.358 2.346 ___
Stability (kg) 1300 1540 1630 1810 900kg
Flow (mm) 2 2.4 2.5 2.6 2-4
Air Voids (%) 4.3 4.6 4.8 5 3-6
VFB (%) 71.2 72.5 74 75 65-75
VMA (%) 16 16.5 16.7 17 Min 16
2.4 Indirect Tensile Strength
Test was conducted for varying particle index i.e., on all 4
types of aggregates are tabulated in the Table 8.The ASTM
T283 code specifies 80 percent should be the minimum value
of Indirect Tensile Strength ratio. In the following Table 8
only the aggregates of % of using more fractured faces particle
index 14 and 16 satisfies the requirement.
Table 8: Indirect tensile strength test results
SL.NO PI
ITS (KN/m2
) ITS (KN/m2
)
ITS ratioConditioned
specimen
unconditioned
specimen
1 9 7.4 10.3 71.84
2 12 8.42 11.01 76.47
3 14 10.1 11.8 85.43
4 16 11.4 12.5 91.2
2.5 Fatigue Life Cycle for different Particle Index
Test was conducted for different stress ratios 0.6, 0.7 and 0.8
for all four types particle index
Table 9: Fatigue cycle results for different particle index
Sl No Particle Index Stress level in % No of cycle
1 9
60 1080
70 738
80 378
2 12
60 1140
70 774
80 480
3 14
60 1214
70 835
80 549
4 16
60 1309
70 918
80 611
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 311
3. ANALYSIS OF TEST RESULTS AND
DISSCUSSION
3.1 Relation b/w Bulk Density v/s Binder Content
Here Particle Index is evaluated by varying crushed faces of
aggregates. If the crushed faces of aggregate are more it
significantly increases the particle index value. An increase in
the amount of crushed particles caused a decrease in bulk
density. This may be due to the % of voids increases with
increase in the particle index.
At Optimum Binder content of 5.1% for PI 9 Bulk density
achieved is 2.37gm/cc. Similarly at 5.18% OBC for PI 12
Bulk density is 2.362gm/cc, 5.22% OBC for PI 14 Bulk
density is 2.358gm/cc at 5.3% OBC for PI 16 Bulk density of
2.346gm/cc is obtained. Figure 5.11 clearly indicates the
decrease in Bulk density with increase in the Particle Index.
3.2. Relation b/w Stability v/s Binder content
The Marshall stability is a measure of the mass viscosity of the
asphalt mixture and is controlled by the angle of internal
friction of the aggregate and the viscosity at 60 ºC of the
asphalt binder. Stability value increases with the increase in
Particle Index. This is clearly indicated in the graph. Stability
of the Marshall specimen at Particle Index 16 is found to be
very high. The minimum Stability requirement of 900kg is
achieved for different Particle Index i.e. PI 9, PI 12 and PI 14
but the stability values are very much less compared to values
obtained at PI 16. Asphalt mixtures with crushed particles
produced higher stability values than mixtures with uncrushed,
rounded aggregates. Hence even though there is an increased
percentage of Binder for PI 9, PI 12 and PI 14 stability
increases with the increase in Particle Index.
3.3 Relation b/w % Air Voids (Va) v/s Binder Content
Optimum Binder content is found to be 5.1% For Particle
Index 9 at median of air voids i.e. 4.5%. Similarly 5.18%, 5.22
and 5.3% Binder content is obtained at 4.5% air voids. The
mixture air void range is used to ensure enough asphalt binder
to provide a durable pavement, but not so much that the
pavement will deform under loading or have excess asphalt
binder flushing or bleeding on the surface. An increase in the
amount of crushed particles caused an increase in the voids in
mineral aggregate and optimum binder content. This indicates
that with the increase in the Particle Index of aggregates there
is an increase in the percentage of voids and binder content.
Even though it is found satisfying the specification
requirement of 3-6% air voids for all the four different levels
of particle index.
3.4 ITS Ratio v/s Particle Index
The average indirect tensile strength ratios are 71.84%,
76.47%, 85.43% and 91.2% for particle index of PI 9, PI 12,
PI 14 and PI 16.The Specimens with increased particle index
i.e. PI 14 and PI 16 fulfill the minimum criteria of 80% as per
the ASTM standards. The indirect tensile strength ratios for PI
9 and PI 12 is less than 80% so it requires anti-stripping
additives may be required to increase the indirect tensile
ratios. It states that higher the crushed faces of the aggregates
improves the durability of the pavement, less crushed faces of
the aggregates are moisture sensitivity material.
3.5 Fatigue Cycle v/s Particle Index
Fatigue test is conducted to know the behavior of the
pavement. In this study fatigue test is conducted for three
different stress ratios i.e., 60%, 70% and 80% for four
different particle indexes i.e., PI 9, PI 12, PI 14 and PI 16.
Fatigue cycle increases with increase in the particle index.
Crushed faces of the aggregate increases then it increases the
interlocking properties of the aggregates and it develops the
proper bonding between aggregates and bitumen, so higher the
crushed faces of the aggregates resist the cracks on pavement
by excessive loading of the vehicle. It states that the crushed
faces of the aggregates play a vital role in the performance of
pavement. When there are more crushed faces it resists to the
deformation of pavement.
4. CONCLUSIONS
Laboratory experiments were conducted on four types of
aggregates selected. The tests on mechanical properties,
Marshall Stability, indirect tensile test and fatigue tests were
conducted and the following conclusions are drawn based on
the laboratory investigation.
1. Generally more number of fractured face count (>2)
is one among the physical requirements of the
aggregates used in bituminous course or surface
course. In the laboratory determination of particle
index concluded that more fractured face count
results in more particle index value ie. PI 9, PI 12, PI
14 and PI 16.
2. The Marshall method of mix design and the OBC
(optimum binder content) arrived have revealed that
more the fractured faces more the OBC ie. 5.1% for
PI 9, 5.18% for PI 12, 5.22% for PI 14 and 5.3% for
PI 16 and this may be attributed to the coating
requirements of the rough texture which is increased
due to the fractured faces of the aggregates.
3. Trend line analyses have shown that there is a
definite relation between the Marshall properties and
the binder content. In all the four cases of the particle
index R squared value is found to be more than 0.85.
This confirms that fractured faces of the aggregates
do have influence on the performance of the
bituminous mixtures.
4. The Marshall stability shows an increase in trend line
as the particle index value increases. This reveals that
there is a strong resistance by the aggregates against
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 312
the fatigue cracking or permanent deformation
rutting.
5. An increase in the more fractured faces of the
aggregates indicates the decrease in the unit weight of
the bituminous mixture in the study. This is due to
the higher end of the OBC ie. 5.3% for PI 16.
Besides more OBC value also increases the voids
filled with bitumen and voids in mineral aggregates
for more PI value. This is due to the expelling of the
more bitumen content under the compaction.
However this doesn’t much affect the performance of
the pavement.
6. The Indirect tensile strength ratios indicated that the
less particle index value are much more susceptibility
for the moisture than the higher particle index values.
7. The fatigue test conducted at different stress level
indicates that resistance is found more for the higher
value of the particle index. This may be due to the
internal readjustment of the particles, maintaining the
proper interlocking property or existence of the
cohesiveness among the aggregates due to the rough
texture. Hence this clear states that more the fractured
faces never allow the sliding or moving of the
aggregates under the wheel loads.
8. The comprehensive performance studies such as
permanent deformation or workability and still
exhaustive laboratory investigation with quite a good
number of aggregate particle index value may
conclude the optimization such that the optimized
particle index value should fulfill all the bituminous
mixture requirements both at the lab during
experimental stages and at the field after laying and
allowing the traffic.
REFERENCES
[1] ASTM :D3398-00,Standarad test method for index of
aggregate particle shape and texture
[2] Jian-Shiuh Chen, K.Y. Lin and M.K. Chang (2004)
Influence of coarse aggregate shape on the strength of
asphalt concrete mixtures, Journal of the Eastern Asia
Society for Transportation Studies, Vol. 6, pp. 1062 –
1075
[3] Kandhal, P. S., Motter, J. B., and Khatri, M. A.
Evaluation of Particle Shape and Texture:Manfuctured
Versus Natural Sands. Transportation Research Record
1301.
[4] Huang, E. Y. An Improved Particle Index Test for the
Evaluation of Geometric Characteristic of Aggregates.
American Society for Testing and Materials Journal of
Material, Vol. 2, Number 1,march, 1967.
[5] Kandhal, P. S., Khatri, M. A., and Motter, J. B.
Evaluation of Particle Shape and Texture of mineral
Aggregates and Their Blends. Journal of the
Association of Asphalt paving Technologies, Vol 61,
1992.
[6] M. Herrin and W.H. Goetz. Effect of Aggregate
Shape on Stability of Bituminous Mixes, Proc. HRB,
VO1.33, 1954.
[7] F. Field. The Importance of Percent Crushed in Coarse
Aggregate as Applied to Bituminous pavements Proc.
AAPT, Vol.27, 1958.
[8] J.M. Grifilth and B.F. Kallas. Aggregate Voids
Characteristics in Asphalt Paving Mixes Proc HRB,
VO1.36, 1957.
[9] G.W. Maupin. Effect of Particle Shape and Surface
Texture on the Fatigue Behavior of Asphaltic Concrete.
Highway Research Record, No.313, 1970.
[10] P.A. Wedding and R.D. Gaynor. The Effects of Using
Crushed Gravel as the Coarse and Fine Aggregate in
Dense Graded Bituminous Mixtures. Proc. AAPT, Vol.
30, 1961.
BIOGRAPHIES
Ani.rudh N is currently working as a
Assistant Professor in Jawaharlal Nehru
National College of Engineering in
Department of Civil Engineering. He has
completed his Post-graduation degree in
Transportation Engineering & Management from Siddaganga
Institute of Technology, Tumkur.
Mallesh K M is currently working as
Associate Professor in Siddaganga Institute of
Technology in Civil Engineering Department.
He is having a more than 30 years experience
in the teaching field and also 5years
experience in Highway field. He is also senior
Material Engineer in KNR Constructions and
he is doing Third party Inspection for PMGSY and Suvarna
Grama Road projects.
Dr Mohamed Ilyas Anjum is currently
working as Vice – Principal & HoD Civil in
Ghousia College of Engineering is having a
more than 30 years experience in the
teaching field.

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  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 304 “INFLUENCE OF PARTICLE INDEX OF COARSE AGGREGATE AND ITS INFLUENCES ON PROPERTIES OF ASPHALT CONCRETE MIXTURES” Anirudh N1 , K.M.Mallesh2 , Mohammed Ilyas Anjum3 1 Post Graduate Student, Dept of Civil Engg. JNNCE, Shimoga, Karnataka, India 2 Associate Professor, Dept of Civil Engg, Siddaganga Institute of Technology, Tumkur 3 Professor, Dept of Civil Engg., Ghousia college of Engineering, Ramanagaram Abstract Mineral aggregate constitutes approximately 95% of hot mix asphalt by weight. The present study includes the determination of particle index based on fractured faces counts of coarse aggregate i.e. less than 2, more than or equal to 2 and more than 3 and its influences on marshall and fatigue properties of hot mix asphalt mixtures. The different particle index values ranging from 9 to 16 for the coarser size (19-13.2mm) have been determined and the same are used in the marshall mix design. The important factor for minimizing fatigue property of hot mix asphalt (HMA) mixture are, the fractured face count for coarse aggregate. The objective of the study is to evaluate the effect of particle index value on aggregate properties. Asphalt mix with crushed particles produces higher stability values with the increase in particle index value. The study also found that an increase in the amount of crushed particles causes decrease in unit weight and an increase in voids in mineral aggregate and optimum asphalt content. As fractured faces counts increases, the stiffness ratio (TSR) also increases. More the particle index value better will be the resistance to fatigue (Permanent deformation of the pavement). Keywords: Particle index, fractured faces and Tensile strength ratio -----------------------------------------------------------------------***------------------------------------------------------------------- 1. INTRODUCTION Rapidly accelerating pace of construction of modern highways in the country calls for greater emphasis on the quality of construction not the least because, by and large, such projects are being undertaken by soft loans from international agencies and in such cases, generally, stricter regimes of quality assurance system are enforced. Mineral aggregates constitute about 95% of HMA by weight. The mineral aggregate is made predominantly of coarse aggregates. Aggregates fractured face, particle shape and texture is the key parameter that influences on bitumen mixture properties.. The properties of the aggregate have direct and significant effects on performance of asphalt pavements. Aggregate fractured face is one of the important properties that must be considered in the mix design of asphalt pavements to avoid premature pavement failure. Aggregates constitute major part of the pavement structure. The engineering properties of the aggregates, as well as its shape (i.e. form and angularity) and texture, substantially affect the overall performance of the pavement. A number of researchers reported that form and surface texture of aggregates have significant effect on the mechanical property of the bituminous mixes, for example, shear resistance, durability, stiffness, fatigue resistance, rutting resistance, workability, bitumen demand etc. The present article briefly discusses the issues related to fractured face, aggregate shape and texture. Particle Index, is a definite relationship was found to exist between the fractured face count and particle shape and texture of the coarse aggregate. Higher percentages of crushed particles increase the index of particle shape and texture significantly and also simultaneously increases the particle index value. An increase in the particle index value of aggregates leads to increase in the stability of the pavement there by reducing the permanent deformation of the pavement. The fractured face, particle shape and texture play a vital role in the design and performance of bituminous concrete mixes. The MORT&H for “Road and bridge works” has specified a minimum limit for stability and stiffness ratio is 900kg and 80%. When the fractured face of the aggregate improves then the stability and stiffness ratio increases. The aggregate shape factor mainly depends on the rock formation and the type of crusher being used for crushing the aggregates .The most commonly used crushers in India are jaw crushers, using which, it is difficult to get more fractured face aggregates. The fractured face, particle shape and texture of aggregates are important physical properties of aggregates, which affect the
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 305 quality of bituminous mixes. As most of the crushers in India Consists of primary jaw and secondary cone crushers and the fractured face decreases when the blades of crusher become older, due to the wear and tear of the blades during crushing operation. When the particle index decreases then there is a less interlocking property in between the aggregates tend to break during traffic operations. Hence there was a need to study the performance of bituminous mixes for increased fractured faces. Hence an attempt as been made to study the effect of fractured faces, particle shape and texture for different particle index. Aggregates can either be natural or manufactured. Natural aggregates are generally extracted from larger rock formations through an open excavation (quarry). Usually the rock is blasted or dug from the quarry walls then reduced in size using a series of screens and crushers. Some quarries are also capable of washing the finished aggregate. However, often there is a lack of consistency between the aggregate specifications and the ability to measure all the desired properties of aggregates. For example, the most common test methods for evaluating aggregate angularity and surface texture are indirect measures at best. Proper selection and evaluation of aggregate properties will remain necessary to produce high-quality asphalt concrete mixtures, particularly as traffic and loads increase. Quantification of aggregate properties with rational, objective characterization methods is desirable. Visual examination is the most common method of judging aggregate shape, the main objective of this investigation is to explore the use of different aggregate shapes in bituminous concrete mixes. The performance of the aggregate shape factors is evaluated in terms of Marshall Stability test results and indirect tensile strength test results. 1.1 Importance of the Problem Selected To large extent quality of road construction depends upon the quality of aggregates which impart structural strength to a finished pavement when compared to all physical properties of aggregates. Fractured faces of the aggregates dominate the quality of road construction. Fractured face is an important physical property of the aggregate. If the increase in fractured face counts of the aggregate it avoids the premature pavement failure. It has been shown by a number of investigations that presence of more fractured face of aggregates adversely affects the properties of bituminous mixes. The properties of aggregates, in turn, are functions of the stratum of rock bed, type of rock being crushed, and ratio of feed opening size to product size and the methods adopted for crushing of the different physical properties of aggregates, fractured face, particle shape and texture properties dominate the quality of road construction, especially, where the strength of the pavement layer is derived from interlocking of aggregates. Hence there is a need to find the effect of volumetric properties of the mixes, at different proportion of fractured faces like <2, =2 and >3 with different particle index of 9, 12, 14 and 16. Elliot, Ford, Ghanim and Tu5 conducted an investigation to evaluate the effect of variations in the gradation of aggregates on the properties of asphalt concrete mixtures. The primary objectives were to determine the effect of gradation variation on (1) creep behavior as a measure of rutting resistance, (2) split tensile strength as an indicator of fatigue resistance potential, (3) Marshall mix properties as a measure of mix acceptability and (4) resilient modulus as a design parameter. From this investigation, the authors concluded the following: a) Gradation variations have the greatest effect when gradation changes in the general shape of the gradation curve (fine to coarse or coarse to fine). b) Coarse to fine gradation variations produce the highest Marshall flow while fine to coarse gradation variation produced the lowest Marshall flow. c) Creep stiffness is lowest for coarse to fine and fine to coarse gradation variations. d) Marshall stability is affected by gradation variations, fine gradations produce highest stability and fine to coarse gradations produce the lowest stability. e) Coarse gradation variations produce the lowest tensile strengths. Herrin and Goetz conducted a laboratory evaluation to determine the effect of aggregate shape on the stability of asphalt concrete mixtures. This laboratory study involved crushed and uncrushed gravel, crushed limestone for the coarse aggregate, and natural sand and crushed limestone sand for the fine aggregate. In their tests, the strength of the mixture, regardless of the type of coarse aggregate, increased substantially when the fine aggregate was changed from rounded sand to crushed limestone. A major finding was that the strength of the asphalt mixture was affected more by a chance in the fine aggregate than a change in the coarse aggregate. Wedding and Gaynor' 2 evaluated the effect of particle shape in dense graded asphalt concrete mixtures. The percentage of crushed and uncrushed coarse aggregates and the types of fine aggregate which included natural and washed concrete sands were varied in the mixtures. The analysis of the different aggregate blends was conducted on specimens produced by the Marshall procedure. The authors reached the following conclusions from this study. a) Asphalt mixtures with crushed particles produced higher stability values than mixtures with uncrushed, rounded aggregates.
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 306 b) The substitution of crushed gravel sand in place of natural sand increased the stability of the mixtures equivalent to the increase of adding 25 percent crushed coarse aggregate. c) An increase in the amount of crushed particles caused a decrease in unit weight, and an increase in voids in mineral aggregate and optimum asphalt content. Griffith and Kallas' 3'I4 conducted several laboratory evaluations that determined the effects of aggregate characteristics on asphalt mixtures. They studied the effect of aggregate type on voids and strength characteristics of asphalt concrete mixtures. The authors found that uncrushed gravel mixtures develop voids lower than the voids in crushed gravel mixtures at optimum asphalt contents. They also evaluated the influence of fine aggregates on the strength of asphalt concrete specimens. Various combinations of aggregate gradations using natural and crushed coarse aggregate and natural sand fine aggregate were analyzed. They found that an increase in angularity or crushed fines increased the Marshall and Hveem stability values at the optimum asphalt content. An increase in angularity in the fine aggregate also increased the minimum void percentages and increased the optimum asphalt contents. Field15 conducted a study to determine the effect of variation of crushed aggregate percentages in asphalt concrete mixtures. He found that replacing uncrushed aggregates with crushed aggregates increased the stability and increased the void content and voids in mineral aggregate for a given asphalt content. The higher VMA values allow more asphalt in the mix which improves the durability of the asphalt concrete pavement. 1.1 Objectives of the Study a) Marshall properties analysis at different particle index. b) Moisture susceptibility damage estimation by ITS. c) Pavement deformation analysis at fatigue test. 1.3 Scope of the Work 1. Determination of particle index according to ASTM D3398 by varying the percentage of different fractured faces (<2, =2 and >3). 2. To find out the % of uncompacted voids for the obtained particle index according to AASHTO T304. 3. Mix design is conducted for Bituminous Concrete Grade-II as per the MoRT&H specifications. 4. Mechanical properties such as stability, flow and Indirect tensile strength test are conducted and the results are compared. 5. Fatigue test to evaluate the permanent deformation at different stress level. 2. LABORATORY STUDIES Aggregates: Aggregate samples of sizes 20 mm down, 10 mm down and Quarry dust are collected from the crusher and sampled aggregates are characterized for the following properties. Table 1: Physical properties of aggregates Sl No Test Result MoRT&H specification limits 1 Aggregate Impact value 25.7% 27% max 2 Los Angles Abrasion 27.8% 35% max 3 Aggregate Crushing value 22% 30% max 4 Flakiness and Elongation Index (combined) 26.33% 30% max Table 2: Specific gravity and water absorption of aggregates Size of aggregates Specific gravity Water absorption Passing through IS sieve (mm) Retained on IS sieve (mm) (IS:2386, Part-3, 1963) (IS:2386, Part- 3, 1963) 19 12.5 2.66 0.6
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 307 12.5 4.75 2.67 0.5 Dust 2.68 0.4 Bitumen: Source of the Bitumen used for the project work is Mangalore Refineries and petrochemicals Ltd. (MRPL) and Grade selected is 60/70.The bitumen is tested in the laboratory as per the procedure laid in the IS code:73. Table 3: Properties of 60/70 (VG-30) bitumen Sl No Test Test method Unit Results Requirement as MORTH 1 Penetration IS:1203-1925 mm 65 50-70 2 Ductility IS:1208-1978 cm 79 Min 75 3 Specific gravity IS :1202 - 1.01 - 4 Softening point IS:1205-1978 0c 49 Min 47 5 Flash point IS :1209-1978 0c 276 Min 220 2.1 Determination of Particle Index for different Fractured Faces (<2, >=2 and >3) of Coarse Aggregate (19mm-13.2mm) The combined effects of particle shape and surface texture of aggregates were determined in accordance with ASTM Test Method for Index of Aggregate Particle Shape and Texture (D 3398). The equipment required for this test consists of basically a cylindrical steel mould 152mm (6 in.) in diameter by 178 mm (7 in.) high, and steel rod 16mm (5/8 in.) in diameter by 610 mm (24 in.) long with the tamping end rounded to a hemispherical tip. A clean, washed, oven-dried, single-size aggregate fraction was used for this test. The mould was filled in three equal layers, with each layer compacted with 10 well-distributed blows of the tamping rod. Each tamp consisted of a drop with the tamping rod from 51 mm (2in.) above the surface of the layer being compacted. This procedure was repeated using the same material but applying 50 blows on each of the three layers. The weight of the contents of the mould in each case was determined and the corresponding percentage of voids was calculated using the bulk specific gravity of each aggregate fraction. The particle index (PI) is derived using the following equation, PI = 1.25 V10 – 0.25 V50 -32.0 Where V10 = percent voids in the aggregate compacted with 10 blows per layer, V50 = percent voids in the aggregate compacted with 50 blows per layer, Calculated voids V10 = [1-(M10/sv)] X 100 V50 = [1-(M50/sv)] X 100 Where M10 = Average mass of the aggregate in the mold compacted at 10 drops Per layer M50 = Average mass of the aggregate in the mold compacted at 50 drops Per layer S = Bulk-dry specific gravity of the aggregate size fraction V = Volume of the cylindrical mold Table 4: Obtained Particle Index by varying the % of different fractured faces Sl No M10 (gm) M50 (gm) V10 (%) V50 (%) Fractured Faces (%) Particle Index <2 =2 <3 >3 1 4840 4968 41.13 39.57 100 - - - 9 2 4630 4750 43.68 42.22 30 50 - 20 12 3 4502 4784 45.24 41.81 - - 60 40 14 4 4365 4504 46.91 45.22 - - 20 80 16
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 308 2.2 Uncompacted Void Content of Coarse Aggregate Using Aashto T- 304 Apparatus: Cylindrical mould, funnel, glass plate, weighing balance Record the mass of the empty measure. Mix each test sample with the spatula until it appears to be homogeneous. Position the jar and funnel section in the stand and center the cylindrical measure with the axis of the funnel. Use a finger to block the opening of the funnel. Pour the test sample into the funnel. Level the material in the funnel with the spatula. Remove the finger and allow the sample to freely flow into the cylindrical measure. After the funnel empties, strike off excess from the top of the cylindrical measure by a single pass of the spatula with the width of the blade vertical, using the straight part of its edge in light contact with the top of the measure. Until this operation is complete, avoid vibration or disturbance that could cause compaction of the aggregate in the measure. Brush adhering grains from the outside of the cylindrical measure. Calculate the uncompacted voids for obtained particle index according to the following formula: U = ((V-(F/G)) / V) * 100 Where: U = uncompacted voids, in percent V = volume of cylindrical measure F = net mass of fine aggregate G = bulk specific gravity (Gsb) of aggregate Table 5: Determination of the uncomapacted voids for different Particle Index Particle Index Uncompacted Voids 9 46.51 12 49.61 14 50.69 16 53.62 Aggregate Gradation: The gradation obtained using 19- 12mm, 12-4.75mm, 4.75mm stone dust along with MoRT&H specified gradation is shown in fig below Figure Gradation Curve obtained at JMF for the obtained Particle Index Fig 1 & 2: Gradation curve for Particle Index 9 and 12 Fig 3 & 4: Gradation curve for Particle Index 14 and 16 0 10 20 30 40 50 60 70 80 90 100 110 0.01 0.1 1 10 %Passing Sieve Size (mm) Achieved Limit MoRT&H Lower Limit MoRT&H Upper Limit 0 10 20 30 40 50 60 70 80 90 100 110 0.01 0.1 1 10 %Passing Sieve Size (mm) Achieved Limit MoRT&H Lower Limit MoRT&H Upper Limit 0 10 20 30 40 50 60 70 80 90 100 110 0.01 0.1 1 10 %Passing Sieve Size (mm) Achieved Limit MoRT&H Lower Limit 0 10 20 30 40 50 60 70 80 90 100 110 0.01 0.1 1 10 %Passing Sieve Size (mm) Achieved Limit MoRT&H Lower Limit MoRT&H Upper Limit
  • 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 309 2.3 Marshall Method of Mix Design The principle of the Marshall stability is the resistance to plastic flow of cylindrical specimens of a bituminous mixture loaded on the lateral surface. It is the load carrying capacity of the mix at 60 0 C and is measured in KN. The desirable mix properties include stability, density, durability, flexibility, resistance to skidding and workability during construction. Mixture Designs will be performed using the Marshall method by preparing and compacting samples with Bitumen content varied in 0.5% increments according to “ASTM Test Method for Resistance to Plastic Flow of bituminous Mixtures Using Marshall Apparatus”. Bituminous concrete gradation as per MORT&H Specification is selected. Grade 60/70 Bitumen binder will be used. Specimens will be compacted with 75 blows on each side. Three samples will be made for each bitumen content. The optimum Bitumen content was chosen as the bitumen content that produced 4.5 % air voids. Marshall Graphs were plotted for air voids, VMA, VFB, Stability flow and density and Optimum binder content was determined for all the four cases of particle index. As per the guidelines of MS-2 Bitumen content corresponding to median of air voids percentage (4.5%) is read from the graph and all other parameters are checked for that binder content so as to confirm that whether all other parameters such as VMA, VFB, Stability and flow falls within the MORT&H specified limits. From the Experimental investigations for four different optimum binder contents i.e. 5.1, 5.18, 5.22 and 5.3 was obtained at 4.5 % air voids for PI 9, PI 12, PI 14 and PI 16. A total of 9 Marshall Specimens, 3 specimens each were prepared at OBC for particle index 9, 12, 14 and 16 and tested for bulk density, stability, flow, air voids, VFB and VMA. The values along with the MORT&H Specifications are given in Table 6 and 6.1. Table 6 and 6.1: Physical properties of BC mix for various binder contents at different PI levels Properties Particle Index 9 Particle Index 12 4.5 5 5.5 6 6.5 7 4.5 5 5.5 6 6.5 7 Bulk density (gm/cc) 2.35 2.37 2.36 2.35 2.34 2.32 2.34 2.35 2.36 2.37 2.34 2.33 Stability (kg) 1122.8 1272.4 1415.6 1512.8 1280.7 1175.1 1219.0 1346.5 1435.4 1673.5 1326.4 1160.8 Flow (mm) 1.55 2 2.46 3.02 4.56 5.23 2.15 2.41 3.14 3.59 4.22 4.92 Air Void(%) 5.7 4.7 3.81 3.5 3.16 3.26 6.09 4.95 3.8 2.66 3.16 2.84 VMA (%) 16.25 15.98 16.78 17.57 18.37 19.5 16.62 16.7 16.8 16.88 15.21 19.14 VFB (%) 64.92 70.58 77.29 80.07 82.8 83.28 63.35 70.35 77 84.24 81.63 85.21 Table 7: Mix Properties for varying particle index Properties Particle Index 14 Particle Index 16 4.5 5 5.5 6 6.5 7 4.5 5 5.5 6 6.5 7 Bulk density (gm/cc) 2.33 2.35 2.37 2.37 2.36 2.34 2.33 2.34 2.35 2.34 2.32 2.30 Stability (kg) 1295.9 1426.3 1625.3 1517.3 1421.2 1306.1 1439.9 1662.2 1874.8 1787.8 1530.4 1438.3 Flow (mm) 2.06 2.32 2.93 3.21 3.83 4.6 2.11 2.33 2.75 3.16 3.47 4 Air Voids (%) 6.48 4.95 3.41 2.66 2.33 2.42 6.5 5.3 4.22 3.88 3.9 3.23 VMA (%) 16.97 16.7 16.44 16.88 17.67 18.88 16.98 17 17.14 17.93 19.06 19.33 VFB (%) 62 70.35 79.25 84.24 86.81 87.12 61.71 68.82 75.37 78.3 79.11 83.29
  • 7. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 310 Properties Particle Index MORTH Specification 9 12 14 16 OBC % 5.1 5.18 5.22 5.3 Min 5 Bulk density (gm/cc) 2.37 2.362 2.358 2.346 ___ Stability (kg) 1300 1540 1630 1810 900kg Flow (mm) 2 2.4 2.5 2.6 2-4 Air Voids (%) 4.3 4.6 4.8 5 3-6 VFB (%) 71.2 72.5 74 75 65-75 VMA (%) 16 16.5 16.7 17 Min 16 2.4 Indirect Tensile Strength Test was conducted for varying particle index i.e., on all 4 types of aggregates are tabulated in the Table 8.The ASTM T283 code specifies 80 percent should be the minimum value of Indirect Tensile Strength ratio. In the following Table 8 only the aggregates of % of using more fractured faces particle index 14 and 16 satisfies the requirement. Table 8: Indirect tensile strength test results SL.NO PI ITS (KN/m2 ) ITS (KN/m2 ) ITS ratioConditioned specimen unconditioned specimen 1 9 7.4 10.3 71.84 2 12 8.42 11.01 76.47 3 14 10.1 11.8 85.43 4 16 11.4 12.5 91.2 2.5 Fatigue Life Cycle for different Particle Index Test was conducted for different stress ratios 0.6, 0.7 and 0.8 for all four types particle index Table 9: Fatigue cycle results for different particle index Sl No Particle Index Stress level in % No of cycle 1 9 60 1080 70 738 80 378 2 12 60 1140 70 774 80 480 3 14 60 1214 70 835 80 549 4 16 60 1309 70 918 80 611
  • 8. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 311 3. ANALYSIS OF TEST RESULTS AND DISSCUSSION 3.1 Relation b/w Bulk Density v/s Binder Content Here Particle Index is evaluated by varying crushed faces of aggregates. If the crushed faces of aggregate are more it significantly increases the particle index value. An increase in the amount of crushed particles caused a decrease in bulk density. This may be due to the % of voids increases with increase in the particle index. At Optimum Binder content of 5.1% for PI 9 Bulk density achieved is 2.37gm/cc. Similarly at 5.18% OBC for PI 12 Bulk density is 2.362gm/cc, 5.22% OBC for PI 14 Bulk density is 2.358gm/cc at 5.3% OBC for PI 16 Bulk density of 2.346gm/cc is obtained. Figure 5.11 clearly indicates the decrease in Bulk density with increase in the Particle Index. 3.2. Relation b/w Stability v/s Binder content The Marshall stability is a measure of the mass viscosity of the asphalt mixture and is controlled by the angle of internal friction of the aggregate and the viscosity at 60 ºC of the asphalt binder. Stability value increases with the increase in Particle Index. This is clearly indicated in the graph. Stability of the Marshall specimen at Particle Index 16 is found to be very high. The minimum Stability requirement of 900kg is achieved for different Particle Index i.e. PI 9, PI 12 and PI 14 but the stability values are very much less compared to values obtained at PI 16. Asphalt mixtures with crushed particles produced higher stability values than mixtures with uncrushed, rounded aggregates. Hence even though there is an increased percentage of Binder for PI 9, PI 12 and PI 14 stability increases with the increase in Particle Index. 3.3 Relation b/w % Air Voids (Va) v/s Binder Content Optimum Binder content is found to be 5.1% For Particle Index 9 at median of air voids i.e. 4.5%. Similarly 5.18%, 5.22 and 5.3% Binder content is obtained at 4.5% air voids. The mixture air void range is used to ensure enough asphalt binder to provide a durable pavement, but not so much that the pavement will deform under loading or have excess asphalt binder flushing or bleeding on the surface. An increase in the amount of crushed particles caused an increase in the voids in mineral aggregate and optimum binder content. This indicates that with the increase in the Particle Index of aggregates there is an increase in the percentage of voids and binder content. Even though it is found satisfying the specification requirement of 3-6% air voids for all the four different levels of particle index. 3.4 ITS Ratio v/s Particle Index The average indirect tensile strength ratios are 71.84%, 76.47%, 85.43% and 91.2% for particle index of PI 9, PI 12, PI 14 and PI 16.The Specimens with increased particle index i.e. PI 14 and PI 16 fulfill the minimum criteria of 80% as per the ASTM standards. The indirect tensile strength ratios for PI 9 and PI 12 is less than 80% so it requires anti-stripping additives may be required to increase the indirect tensile ratios. It states that higher the crushed faces of the aggregates improves the durability of the pavement, less crushed faces of the aggregates are moisture sensitivity material. 3.5 Fatigue Cycle v/s Particle Index Fatigue test is conducted to know the behavior of the pavement. In this study fatigue test is conducted for three different stress ratios i.e., 60%, 70% and 80% for four different particle indexes i.e., PI 9, PI 12, PI 14 and PI 16. Fatigue cycle increases with increase in the particle index. Crushed faces of the aggregate increases then it increases the interlocking properties of the aggregates and it develops the proper bonding between aggregates and bitumen, so higher the crushed faces of the aggregates resist the cracks on pavement by excessive loading of the vehicle. It states that the crushed faces of the aggregates play a vital role in the performance of pavement. When there are more crushed faces it resists to the deformation of pavement. 4. CONCLUSIONS Laboratory experiments were conducted on four types of aggregates selected. The tests on mechanical properties, Marshall Stability, indirect tensile test and fatigue tests were conducted and the following conclusions are drawn based on the laboratory investigation. 1. Generally more number of fractured face count (>2) is one among the physical requirements of the aggregates used in bituminous course or surface course. In the laboratory determination of particle index concluded that more fractured face count results in more particle index value ie. PI 9, PI 12, PI 14 and PI 16. 2. The Marshall method of mix design and the OBC (optimum binder content) arrived have revealed that more the fractured faces more the OBC ie. 5.1% for PI 9, 5.18% for PI 12, 5.22% for PI 14 and 5.3% for PI 16 and this may be attributed to the coating requirements of the rough texture which is increased due to the fractured faces of the aggregates. 3. Trend line analyses have shown that there is a definite relation between the Marshall properties and the binder content. In all the four cases of the particle index R squared value is found to be more than 0.85. This confirms that fractured faces of the aggregates do have influence on the performance of the bituminous mixtures. 4. The Marshall stability shows an increase in trend line as the particle index value increases. This reveals that there is a strong resistance by the aggregates against
  • 9. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 06 | May-2014 | RRDCE - 2014, Available @ http://www.ijret.org 312 the fatigue cracking or permanent deformation rutting. 5. An increase in the more fractured faces of the aggregates indicates the decrease in the unit weight of the bituminous mixture in the study. This is due to the higher end of the OBC ie. 5.3% for PI 16. Besides more OBC value also increases the voids filled with bitumen and voids in mineral aggregates for more PI value. This is due to the expelling of the more bitumen content under the compaction. However this doesn’t much affect the performance of the pavement. 6. The Indirect tensile strength ratios indicated that the less particle index value are much more susceptibility for the moisture than the higher particle index values. 7. The fatigue test conducted at different stress level indicates that resistance is found more for the higher value of the particle index. This may be due to the internal readjustment of the particles, maintaining the proper interlocking property or existence of the cohesiveness among the aggregates due to the rough texture. Hence this clear states that more the fractured faces never allow the sliding or moving of the aggregates under the wheel loads. 8. The comprehensive performance studies such as permanent deformation or workability and still exhaustive laboratory investigation with quite a good number of aggregate particle index value may conclude the optimization such that the optimized particle index value should fulfill all the bituminous mixture requirements both at the lab during experimental stages and at the field after laying and allowing the traffic. REFERENCES [1] ASTM :D3398-00,Standarad test method for index of aggregate particle shape and texture [2] Jian-Shiuh Chen, K.Y. Lin and M.K. Chang (2004) Influence of coarse aggregate shape on the strength of asphalt concrete mixtures, Journal of the Eastern Asia Society for Transportation Studies, Vol. 6, pp. 1062 – 1075 [3] Kandhal, P. S., Motter, J. B., and Khatri, M. A. Evaluation of Particle Shape and Texture:Manfuctured Versus Natural Sands. Transportation Research Record 1301. [4] Huang, E. Y. An Improved Particle Index Test for the Evaluation of Geometric Characteristic of Aggregates. American Society for Testing and Materials Journal of Material, Vol. 2, Number 1,march, 1967. [5] Kandhal, P. S., Khatri, M. A., and Motter, J. B. Evaluation of Particle Shape and Texture of mineral Aggregates and Their Blends. Journal of the Association of Asphalt paving Technologies, Vol 61, 1992. [6] M. Herrin and W.H. Goetz. Effect of Aggregate Shape on Stability of Bituminous Mixes, Proc. HRB, VO1.33, 1954. [7] F. Field. The Importance of Percent Crushed in Coarse Aggregate as Applied to Bituminous pavements Proc. AAPT, Vol.27, 1958. [8] J.M. Grifilth and B.F. Kallas. Aggregate Voids Characteristics in Asphalt Paving Mixes Proc HRB, VO1.36, 1957. [9] G.W. Maupin. Effect of Particle Shape and Surface Texture on the Fatigue Behavior of Asphaltic Concrete. Highway Research Record, No.313, 1970. [10] P.A. Wedding and R.D. Gaynor. The Effects of Using Crushed Gravel as the Coarse and Fine Aggregate in Dense Graded Bituminous Mixtures. Proc. AAPT, Vol. 30, 1961. BIOGRAPHIES Ani.rudh N is currently working as a Assistant Professor in Jawaharlal Nehru National College of Engineering in Department of Civil Engineering. He has completed his Post-graduation degree in Transportation Engineering & Management from Siddaganga Institute of Technology, Tumkur. Mallesh K M is currently working as Associate Professor in Siddaganga Institute of Technology in Civil Engineering Department. He is having a more than 30 years experience in the teaching field and also 5years experience in Highway field. He is also senior Material Engineer in KNR Constructions and he is doing Third party Inspection for PMGSY and Suvarna Grama Road projects. Dr Mohamed Ilyas Anjum is currently working as Vice – Principal & HoD Civil in Ghousia College of Engineering is having a more than 30 years experience in the teaching field.