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ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38
www.ijera.com 35 | P a g e
Utilization of Electronic Waste Plastic in Concrete
*Vivek S. Damal, Saurabh S. Londhe, Ajinkya B. Mane
(BE Students at Sinhgad Academy Of Engineering, Pune-48)
**Guided By Prof.D.Gawatre (Assistant Prof.at Sinhgad Acadamy Of Engineering, Pune-48)
Abstract
In India, bitumen pavements are commonly used for highways. Due to the increasing traffic intensity, distress
such as rutting and cracking of pavements are very common in Indian roads. Under varying seasonal
temperature, flexible pavements tend to become soft in summer and brittle in winter. Investigations revealed that
properties of concrete can be better than bitumen roads.
But now a day‟s concrete roads are used commonly because concrete roads have more life span than the
bitumen roads. In large cities now a day‟s concrete roads are used because concrete roads are more durable,
strengthen and having more life span than bitumen roads. Waste plastics and E-waste (electronic waste) both by
domestic and industrial sectors can be used in the production of asphalt mix. Waste plastic, mainly used for
packing are made up of polyethylene, polypropylene, polystyrene. Electronic waste, abbreviated as e-waste,
consists of discarded old computers, TVs, refrigerators; radios, etc are basically any electrical or electronic
appliance that has reached its end of life. An experimental study is made on the utilization of E-waste particles
as fine aggregates in concrete with a percentage replacement ranging from 0 % to 21.5% i.e. (7.5%, 15% and
21.5%) on the strength criteria of M30 Concrete. Compressive strength Concrete with and without E- waste
plastic as aggregates was observed which exhibits a good strength. The feasibility of utilizing E-waste plastic
particles as partial replacement of fine aggregate has been presented. In the present study, compressive strength
was investigated for Optimum Cement Content and 7.5% E-plastic content in mix yielded stability and very
good in compressive strength of 43 grade cement.
Keywords: Compressive strength, E-waste.
I. Introduction
Many roads agencies have been experience the
problem of premature failure of pavements like
potholes, roughness and cracks etc. which leads to
poor performance of roads and its life. On the other
hand, electronics waste, plastics, rubbers, etc. are
increasing day by day. E waste describes loosely
discarded, surplus, obsolete, broken, electrical or
electronic devices. Waste materials like keyboards,
mouse, mother boards, mobile phones, plastic bottles,
polymers, cups, waste tires can be re-used by making
powder or blending it with crushers and can be
coated with aggregate or mixed with the concrete
process. Today availability of the electronic waste is
enormous, as the electronic materials have become
part and parcel of daily life. The quantity of
electronic waste is getting higher in our country.
Several tones of E waste need to be disposed per
year. If not recycled, their present disposal is either
by land filling or by incineration. Both the processes
have certain impart on the environment. Under these
circumstances, an alternate use for the electronic
waste is also needed. E plastic waste is one of the
fastest growing waste streams in the world. If these
materials can be suitably utilized in highway road
construction, the pollution and disposal problems
may be partly reduced. Keeping in mind the need for
bulk use of these wastes in India, it was though
expedient to test these materials and to developed
significations to enhance the use of electronic wastes
in road making, in which higher economy returns
may be possible. The possible use of these materials
should be developed for construction of low volume
roads in different parts of our country.
1.1. E-waste generation in India
All over the world, the quantity of electrical and
electronic waste generated each year, especially
computers and televisions, has assumed alarming
proportions. In 2006, the International Association of
Electronics Recyclers (IAER) 8 projected that 3
billion electronic and electrical appliances would
become WEEE (Waste Electrical and Electronic
Equipment) or e-waste by 2010. That would
tantamount to an average e-waste generation rate of
400 million units a year till 2010. Globally, about 20-
50 MT (million tons) of e-wastes is disposed off each
year, which accounts for 5% of all municipal solid
waste. Although no definite official data exist on how
much waste is generated in India or how much is
disposed of, there are estimations based on
independent studies conducted by the NGOs or
government agencies. According to the Comptroller
and Auditor- General‟s (CAG) report, over 7.2 MT of
industrial hazardous waste, 4 lakh tones of electronic
waste, 1.5 MT of plastic waste, 1.7 MT of medical
RESEARCH ARTICLE OPEN ACCESS
Vivek S. Damal et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38
www.ijera.com 36 | P a g e
waste, 48 MT of municipal waste are generated in the
country annually.10 In 2005, the Central Pollution
Control Board (CPCB) estimated India‟s e-waste at
1.47 lakh tones or 0.573 MT per day.11 A study
released by the Electronics Industry Association of
India (ELCINA) at the electronics industry expo-
“Componex Nepcon 2009” had estimated the total e-
waste generation in India at a whopping 4.34 lakh
tones by end 2009-12. The CPCB has estimated that
it will exceed the 8 lakh tones or 0.8 MT mark by
2012-13. There are 10 States that contribute to 70 per
cent of the total e-waste generated in the country,
while 65 cities generate more than 60 per cent of the
total e-waste in India
Among the 10 largest e-wastes generating States,
Maharashtra ranks first followed by Tamil Nadu,
Andhra Pradesh, Uttar Pradesh, West Bengal, Delhi,
Karnataka, Gujarat, Madhya Pradesh and Punjab.
Among the top ten cities generating e-waste, Mumbai
ranks first followed by Delhi, Bangalore, Chennai,
Kolkata, Ahmadabad, Hyderabad, Pune, Surat and
Nagpur. The main sources of electronic waste in
India are the government, public and private
(industrial) sectors, which account for almost 70 per
cent of total waste generation. The contribution of
individual households is relatively small at about 15
percent, the rest being contributed by manufacturers.
Though individual households are not large
contributors to waste generated by computers, they
consume large quantities of consumer durables and
therefore, potential creators of waste. An Indian
market Research Bureau (IMRB) survey of „E-waste
generation at Source‟ in 2009 found that out of the
total e-waste volume in India, televisions and
desktops including servers comprised 68 percent and
27 percent respectively. Imports and mobile phones
comprised of 2 percent and 1 percent respectively.
II. Recycling of E-waste
The processing of electronic waste in developing
countries causes serious health and pollution
Problems due to electronic equipment contains
serious contaminants such as lead, Cadmium,
Beryllium, Arsenic, Mercury, Nickel, Silver, Zinc,
Copper, Chrome, Cobalt etc. Pollutants or toxins in e-
waste are typically concentrated in circuit boards,
batteries, plastics and LCDs (liquid crystal displays).
This paper deals with the non hazardous and inert
components of E-waste generated out of Obsolete
Computers, TV Cabins, Refrigerator, Mobile phones
and washing Machine etc. Postconsumer components
of above mentioned appliance have traditionally been
disposed off either in domestic refuse, which ends up
in landfill, were collected in designated collection
spots for reuse or recycling. Iron and Steel are the
most common materials found in electrical and
electronic equipments and amounts to nearly half of
the total weight of WEEE. Plastic are the second
largest component by weight representing nearly 21
% of WEEE. The major objective of this project to
reduce as far as possible the accumulation of used
and discarded electronic and electrical equipments
and transfer waste into socially and industrially
beneficial raw material using simple, low cost and
environmental friendly technology.
III. Experimental Details
3.1. Materials
Recent studies have shown that reuse of very
finely grounded e-waste in concrete has economical
and technical advantages for solving the disposal of
large amount of e-waste, reuse in complete industry
may be the most feasible application. E Waste
sources available in the form of loosely discarded ,
surplus, obsolete ,broken, electrical or electronic
devices from commercial informal recyclers have
been collected which were crushed and ground to the
particle size as per requirement for coarse aggregate
or fine aggregate. The potential applications of
industry by products in concrete are to be partial
aggregate replacement or partial cementious
materials depending on their chemical composition
and grain size. E-waste particles can be used as
coarse aggregate, fine aggregate, fine filler in
concrete depending on its chemical composition and
particle size. Table 1 shows the physical properties of
E-waste and fine aggregate.
Table 1: The physical properties of E-waste and fine aggregate.
Properties E-waste Fine Aggregate
Specific Gravity 1.2 2.61
Color Brown and Dark Dark
Crushing Value <2%
Shape Round and Cylindrical Angular
Impact Value <2%
Absorption <0.2 <0.2%
3.2. Concrete Mixes
The E-waste contents are calculated on weight
basis as fine aggregate in conventional mix.
Assuming the use of E-waste particles as substitute of
fine aggregates and remaining mix ratio as the same
with conventional mix in the concrete mixes as much
as possible and achieve suitable compressive strength
and workability is attempted and strength criteria of
Vivek S. Damal et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38
www.ijera.com 37 | P a g e
Grade M30 concrete mix is analyzed. Conventional
mix concrete and various content of E-wastes (0% -
21.5%) listed in Table 2.
Table 2: Mix Specifications
Mix
Specification
Conventional
Mix X
X1 X2 X3
Proportion
of E-waste
0% 7.5% 15% 21.5%
3.3. Tests
Compressive strength test is used to calculate the
strength of concrete containing various E-waste
contents at the age of 7, 14, 28 days respectively.
Cube specimens are cast for finding the compressive
strength of specimens on 7, 14, 28 days for each mix
specification following the standard test procedures
with the help of cube testing machine.
Table 3: Compressive strength test results in N/mm²
Mix Specification Conventional Mix X X1 X2 X3
Proportion of E-
waste
0% 7.5% 15% 21.5%
7 Days 36 33.18 19.9 16.39
14 Days 44.81 41.25 17.95 19.03
28 Days 47.18 44.07 24.69 22.15
Fig. 1. Compressive strength V/S Proportion of E-waste in %
IV. Discussions
By comparing above results with conventional
concrete at 28 days the compressive strength of
concrete it is observed that the compressive strength
of concrete is reduced by 52.98% when fine
aggregate is replaced by 21.5% of E-waste. This
proved that the compressive strength of concrete gets
reduced when fine aggregate are replaced by E-waste.
Figure 1 shows the compressive strength of E-waste
plastic concrete with mixing ratio of E-waste plastic
aggregate.
V. Conclusion
This study is carried out to find the effective and
capable ways to utilization of the hard plastic waste
particles as fine aggregate. It is also observed that the
compressive strength of concrete is found to be
optimum when fine aggregate is replaced by 7.5%
with Electronic waste. Beyond it the compressive
strength of concrete goes on decreasing. The
compressive strength of concrete will gradually
decrease when fine aggregate are replaced beyond
15% with Electronic waste. From this study we can
use Electronic waste in to the concrete by replacing
the fine aggregate. Now it is identified that the E-
0
5
10
15
20
25
30
35
40
45
50
0% 7.50% 15% 21.50%
7 Days
14 Days
28 Days
Vivek S. Damal et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38
www.ijera.com 38 | P a g e
waste particles can be used as the construction
material.
References
[1] P.M.Subramanian, “Plastic recycling and
waste Management in the US” Resources,
Conservation and Recycling vol. (28) pp
253263.
[2] 2.Ahamed Shayan, Aimin Xu, “Value added
utilization of waste glass in concrete”,
Cement and Concrete Research vol. 34
(2004) pp 8189.
[3] „Electronics Recycling’, Institute of Scrap
Recycling Industries Inc.(ISRI)
[4] Verma s.s (2008), “Roads from Waste
Plastic”, The Indian concrete journal, pp
43-47.
[5] Hai yong kang, “Electronic waste recycling:
A review of U.S. infrastructure and
technology Options, Resources,
Conservation and Recycling vol. 45 (2005)
pp 368400.

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Utilization of Electronic Waste Plastic in Concrete

  • 1. Vivek S. Damal et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38 www.ijera.com 35 | P a g e Utilization of Electronic Waste Plastic in Concrete *Vivek S. Damal, Saurabh S. Londhe, Ajinkya B. Mane (BE Students at Sinhgad Academy Of Engineering, Pune-48) **Guided By Prof.D.Gawatre (Assistant Prof.at Sinhgad Acadamy Of Engineering, Pune-48) Abstract In India, bitumen pavements are commonly used for highways. Due to the increasing traffic intensity, distress such as rutting and cracking of pavements are very common in Indian roads. Under varying seasonal temperature, flexible pavements tend to become soft in summer and brittle in winter. Investigations revealed that properties of concrete can be better than bitumen roads. But now a day‟s concrete roads are used commonly because concrete roads have more life span than the bitumen roads. In large cities now a day‟s concrete roads are used because concrete roads are more durable, strengthen and having more life span than bitumen roads. Waste plastics and E-waste (electronic waste) both by domestic and industrial sectors can be used in the production of asphalt mix. Waste plastic, mainly used for packing are made up of polyethylene, polypropylene, polystyrene. Electronic waste, abbreviated as e-waste, consists of discarded old computers, TVs, refrigerators; radios, etc are basically any electrical or electronic appliance that has reached its end of life. An experimental study is made on the utilization of E-waste particles as fine aggregates in concrete with a percentage replacement ranging from 0 % to 21.5% i.e. (7.5%, 15% and 21.5%) on the strength criteria of M30 Concrete. Compressive strength Concrete with and without E- waste plastic as aggregates was observed which exhibits a good strength. The feasibility of utilizing E-waste plastic particles as partial replacement of fine aggregate has been presented. In the present study, compressive strength was investigated for Optimum Cement Content and 7.5% E-plastic content in mix yielded stability and very good in compressive strength of 43 grade cement. Keywords: Compressive strength, E-waste. I. Introduction Many roads agencies have been experience the problem of premature failure of pavements like potholes, roughness and cracks etc. which leads to poor performance of roads and its life. On the other hand, electronics waste, plastics, rubbers, etc. are increasing day by day. E waste describes loosely discarded, surplus, obsolete, broken, electrical or electronic devices. Waste materials like keyboards, mouse, mother boards, mobile phones, plastic bottles, polymers, cups, waste tires can be re-used by making powder or blending it with crushers and can be coated with aggregate or mixed with the concrete process. Today availability of the electronic waste is enormous, as the electronic materials have become part and parcel of daily life. The quantity of electronic waste is getting higher in our country. Several tones of E waste need to be disposed per year. If not recycled, their present disposal is either by land filling or by incineration. Both the processes have certain impart on the environment. Under these circumstances, an alternate use for the electronic waste is also needed. E plastic waste is one of the fastest growing waste streams in the world. If these materials can be suitably utilized in highway road construction, the pollution and disposal problems may be partly reduced. Keeping in mind the need for bulk use of these wastes in India, it was though expedient to test these materials and to developed significations to enhance the use of electronic wastes in road making, in which higher economy returns may be possible. The possible use of these materials should be developed for construction of low volume roads in different parts of our country. 1.1. E-waste generation in India All over the world, the quantity of electrical and electronic waste generated each year, especially computers and televisions, has assumed alarming proportions. In 2006, the International Association of Electronics Recyclers (IAER) 8 projected that 3 billion electronic and electrical appliances would become WEEE (Waste Electrical and Electronic Equipment) or e-waste by 2010. That would tantamount to an average e-waste generation rate of 400 million units a year till 2010. Globally, about 20- 50 MT (million tons) of e-wastes is disposed off each year, which accounts for 5% of all municipal solid waste. Although no definite official data exist on how much waste is generated in India or how much is disposed of, there are estimations based on independent studies conducted by the NGOs or government agencies. According to the Comptroller and Auditor- General‟s (CAG) report, over 7.2 MT of industrial hazardous waste, 4 lakh tones of electronic waste, 1.5 MT of plastic waste, 1.7 MT of medical RESEARCH ARTICLE OPEN ACCESS
  • 2. Vivek S. Damal et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38 www.ijera.com 36 | P a g e waste, 48 MT of municipal waste are generated in the country annually.10 In 2005, the Central Pollution Control Board (CPCB) estimated India‟s e-waste at 1.47 lakh tones or 0.573 MT per day.11 A study released by the Electronics Industry Association of India (ELCINA) at the electronics industry expo- “Componex Nepcon 2009” had estimated the total e- waste generation in India at a whopping 4.34 lakh tones by end 2009-12. The CPCB has estimated that it will exceed the 8 lakh tones or 0.8 MT mark by 2012-13. There are 10 States that contribute to 70 per cent of the total e-waste generated in the country, while 65 cities generate more than 60 per cent of the total e-waste in India Among the 10 largest e-wastes generating States, Maharashtra ranks first followed by Tamil Nadu, Andhra Pradesh, Uttar Pradesh, West Bengal, Delhi, Karnataka, Gujarat, Madhya Pradesh and Punjab. Among the top ten cities generating e-waste, Mumbai ranks first followed by Delhi, Bangalore, Chennai, Kolkata, Ahmadabad, Hyderabad, Pune, Surat and Nagpur. The main sources of electronic waste in India are the government, public and private (industrial) sectors, which account for almost 70 per cent of total waste generation. The contribution of individual households is relatively small at about 15 percent, the rest being contributed by manufacturers. Though individual households are not large contributors to waste generated by computers, they consume large quantities of consumer durables and therefore, potential creators of waste. An Indian market Research Bureau (IMRB) survey of „E-waste generation at Source‟ in 2009 found that out of the total e-waste volume in India, televisions and desktops including servers comprised 68 percent and 27 percent respectively. Imports and mobile phones comprised of 2 percent and 1 percent respectively. II. Recycling of E-waste The processing of electronic waste in developing countries causes serious health and pollution Problems due to electronic equipment contains serious contaminants such as lead, Cadmium, Beryllium, Arsenic, Mercury, Nickel, Silver, Zinc, Copper, Chrome, Cobalt etc. Pollutants or toxins in e- waste are typically concentrated in circuit boards, batteries, plastics and LCDs (liquid crystal displays). This paper deals with the non hazardous and inert components of E-waste generated out of Obsolete Computers, TV Cabins, Refrigerator, Mobile phones and washing Machine etc. Postconsumer components of above mentioned appliance have traditionally been disposed off either in domestic refuse, which ends up in landfill, were collected in designated collection spots for reuse or recycling. Iron and Steel are the most common materials found in electrical and electronic equipments and amounts to nearly half of the total weight of WEEE. Plastic are the second largest component by weight representing nearly 21 % of WEEE. The major objective of this project to reduce as far as possible the accumulation of used and discarded electronic and electrical equipments and transfer waste into socially and industrially beneficial raw material using simple, low cost and environmental friendly technology. III. Experimental Details 3.1. Materials Recent studies have shown that reuse of very finely grounded e-waste in concrete has economical and technical advantages for solving the disposal of large amount of e-waste, reuse in complete industry may be the most feasible application. E Waste sources available in the form of loosely discarded , surplus, obsolete ,broken, electrical or electronic devices from commercial informal recyclers have been collected which were crushed and ground to the particle size as per requirement for coarse aggregate or fine aggregate. The potential applications of industry by products in concrete are to be partial aggregate replacement or partial cementious materials depending on their chemical composition and grain size. E-waste particles can be used as coarse aggregate, fine aggregate, fine filler in concrete depending on its chemical composition and particle size. Table 1 shows the physical properties of E-waste and fine aggregate. Table 1: The physical properties of E-waste and fine aggregate. Properties E-waste Fine Aggregate Specific Gravity 1.2 2.61 Color Brown and Dark Dark Crushing Value <2% Shape Round and Cylindrical Angular Impact Value <2% Absorption <0.2 <0.2% 3.2. Concrete Mixes The E-waste contents are calculated on weight basis as fine aggregate in conventional mix. Assuming the use of E-waste particles as substitute of fine aggregates and remaining mix ratio as the same with conventional mix in the concrete mixes as much as possible and achieve suitable compressive strength and workability is attempted and strength criteria of
  • 3. Vivek S. Damal et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38 www.ijera.com 37 | P a g e Grade M30 concrete mix is analyzed. Conventional mix concrete and various content of E-wastes (0% - 21.5%) listed in Table 2. Table 2: Mix Specifications Mix Specification Conventional Mix X X1 X2 X3 Proportion of E-waste 0% 7.5% 15% 21.5% 3.3. Tests Compressive strength test is used to calculate the strength of concrete containing various E-waste contents at the age of 7, 14, 28 days respectively. Cube specimens are cast for finding the compressive strength of specimens on 7, 14, 28 days for each mix specification following the standard test procedures with the help of cube testing machine. Table 3: Compressive strength test results in N/mm² Mix Specification Conventional Mix X X1 X2 X3 Proportion of E- waste 0% 7.5% 15% 21.5% 7 Days 36 33.18 19.9 16.39 14 Days 44.81 41.25 17.95 19.03 28 Days 47.18 44.07 24.69 22.15 Fig. 1. Compressive strength V/S Proportion of E-waste in % IV. Discussions By comparing above results with conventional concrete at 28 days the compressive strength of concrete it is observed that the compressive strength of concrete is reduced by 52.98% when fine aggregate is replaced by 21.5% of E-waste. This proved that the compressive strength of concrete gets reduced when fine aggregate are replaced by E-waste. Figure 1 shows the compressive strength of E-waste plastic concrete with mixing ratio of E-waste plastic aggregate. V. Conclusion This study is carried out to find the effective and capable ways to utilization of the hard plastic waste particles as fine aggregate. It is also observed that the compressive strength of concrete is found to be optimum when fine aggregate is replaced by 7.5% with Electronic waste. Beyond it the compressive strength of concrete goes on decreasing. The compressive strength of concrete will gradually decrease when fine aggregate are replaced beyond 15% with Electronic waste. From this study we can use Electronic waste in to the concrete by replacing the fine aggregate. Now it is identified that the E- 0 5 10 15 20 25 30 35 40 45 50 0% 7.50% 15% 21.50% 7 Days 14 Days 28 Days
  • 4. Vivek S. Damal et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -2) April 2015, pp.35-38 www.ijera.com 38 | P a g e waste particles can be used as the construction material. References [1] P.M.Subramanian, “Plastic recycling and waste Management in the US” Resources, Conservation and Recycling vol. (28) pp 253263. [2] 2.Ahamed Shayan, Aimin Xu, “Value added utilization of waste glass in concrete”, Cement and Concrete Research vol. 34 (2004) pp 8189. [3] „Electronics Recycling’, Institute of Scrap Recycling Industries Inc.(ISRI) [4] Verma s.s (2008), “Roads from Waste Plastic”, The Indian concrete journal, pp 43-47. [5] Hai yong kang, “Electronic waste recycling: A review of U.S. infrastructure and technology Options, Resources, Conservation and Recycling vol. 45 (2005) pp 368400.