Cambridge National R105 R109 engineering design and manufacture revision notes.

1. FORMING METHODS
Metal
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2. Metal Stock
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Tube Rod Bar
Sheet
Angle

3. Wastage
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Hack Saw
Files
Emery Cloth
Wire Wool
Band Saw
Drill
Grinder
Lathe
Mill
Laser Cutter
Plasma Cutter

4. Fabrication – Soldering, Brazing, Welding
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5. Fabrication - Adhesives for Metals
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Adhesives offer several advantages that make them an attractive
alternative to mechanical fastening or thermal joining, such as
welding, soldering, and brazing. Advantages include the following:
They can be effective on dissimilar metal substrates with
dissimilar melting points; they do not cause distortion,
discoloration, or weld worms; holes do not need to be drilled into
the material in preparation for fasteners; and they distribute
stress load evenly over a broad area.
Adhesives used in assembly processes involving metal substrates
and components fall into one of two categories: structural
adhesives, which are used to bond components and are the primary
means of supporting a load; and machinery adhesives, which
typically augment the seal or holding force of a mechanically
joined assembly
Two Part Acrylics
Two Part Epoxies
Polyurethanes
Cyano Acrylates
Silicones
Go Here Link

6. Fabrication – Mechanical Fixings
Nuts & Bolts
Pop Riveting
Metal Screw
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7. Deformation Sheet
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8. Deformation Casting
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Sintering

9. Deformation Forging
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- Watch Video Axe -
- Watch Video Ice Axe -

10. Aluminium Can
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Blank
Cup
Deep Draw
Flange
Fill
Seal
-Watch Video-

11. Other Videos
http://www.youtube.com/watch?v=tWdlyrMLuPg&feature=related – handcuffs
http://www.youtube.com/watch?v=CC78CMFIwnc&feature=related – swiss army knife
http://www.youtube.com/watch?v=U3ZWu9IURW4&feature=related – metal spinning
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