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International Journal of Civil Engineering and Technology (IJCIET)
Volume 7, Issue 1, Jan-Feb 2016, pp. 93-103, Article ID: IJCIET_07_01_008
Available online at
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=7&IType=1
Journal Impact Factor (2016): 9.7820 (Calculated by GISI) www.jifactor.com
ISSN Print: 0976-6308 and ISSN Online: 0976-6316
© IAEME Publication
INFLUENCE OF STEEL FIBERS AS ADMIX
IN NORMAL CONCRETE MIX
I. Siva Kishore and Ch. Mallika Chowdary
Assistant Professor, Department of Civil Engineering,
KL University, Guntur, Andhra Pradesh, INDIA.
ABSTRACT
In recent days the usage of concrete has been increased all over the world.
Hence it is important to study the mechanical properties of concrete on
addition of mineral admixtures. Our main motive is to know the compression
behavior of concrete when different types of mineral admixtures added to the
concrete. The mineral admixture we are using in this study are steel fibres. In
this study we are casting 6 cubes and 6 cylinders out of which 2 each for 7, 14,
28 days. The percentage addition by weight of concrete for mineral
admixtures used are 2% and 4%. We are going to compare the results of
compression strength and split tensile strength of concrete with normal
concrete when admixtures are added to the concrete with different
percentages. The experimental study on normal strength concrete grade for
2% and 4% cube were also prepared respectively.
Key words: Steel fibres, Cement and Compressive Strength.
Cite this Article: I. Siva Kishore and Ch. Mallika Chowdary. Influence of
Steel Fibers as Admix in Normal Concrete Mix. International Journal of Civil
Engineering and Technology, 7(1), 2016, pp. 93-103.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=7&IType=1
1. INTRODUCTION
1.1. FIBRE REINFORCED CONCRETE
1.1.1. General
Concrete is acknowledged to be a relatively brittle material when subjected to Normal
stresses and impact loads, where tensile strength is approximately just one tenth of its
compressive strength. As a result for these characteristics, concrete flexural members
could not support such loads that usually take place during their service life.
Historically, concrete member reinforced with continuous reinforcing bars to
withstand tensile stresses and compensate for the lack of ductility and strength.
Furthermore, steel reinforcement is adopted to overcome high potentially tensile
stresses and shear stresses at critical location in concrete member. Even though the
addition of steel reinforcement significantly increases the strength of concrete, the
I. Siva Kishore and Ch. Mallika Chowdary
http://www.iaeme.com/IJCIET/index.asp 94 editor@iaeme.com
development of micro cracks must be controlled to produce concrete with
homogenous tensile properties. The introduction of fibres is brought in as a solution to
develop concrete with enhanced flexural and tensile strength, which is a new form of
binder that could combine Portland cement in bonding with cement matrices. Fibres
are most generally discontinuous, randomly distributed throughout the cement
matrices. According to terminology adopted by the American Concrete Institute
(ACI) Committee 544, in Fibre Reinforced Concrete, there are four categories
namely:-
SFRC – Steel Fibre Reinforced Concrete
GFRC – Glass Fibre Reinforced Concrete
NFRC – Synthetic Fibre Reinforced Concrete
NFRC – Natural Fibre Reinforced Concrete.
1.1.2. Concrete
The inclusion of fibres in concrete is to delay and control the tensile cracking of
composite material. Fibres thus transform inherent unstable tensile crack propagation
to a slow controlled crack growth. This crack controlling property of fibre
reinforcement delays the initiation of flexural and shears cracking. It imparts
extensive post cracking behavior and significantly enhances the ductility and the
energy absorption capacity of the composite. Earlier fibre-reinforced concrete was
used in pavements and industrial floors. But subsequently, Fibre Reinforced Concrete
have wide variety of usages in structures such as heavy-duty pavements, Airfields,
industrial floor, water retaining and hydraulic structures, parking structure decks,
water and waste water treatment plants, pipes, precast roof and wall panels, and the
techniques of concrete application.
Figure 1.1 Showing Codal provisions of Concrete
1.1.3. Limitations of Fibre Reinforced Concrete
Fibres, which are randomly distributed throughout the concrete, can overcome cracks
and control shrinkage more effectively. These materials have outstanding
combinations of strength and energy absorption capacity. In general, the fibre
reinforcement is not a substitution to conventional steel reinforcement. The fibres and
steel reinforcement have their own role in concrete technology. Therefore, many
applications in which both fibres and continuous reinforcing steel bars can be used
together. However, fibres are not efficient in withstanding the tensile stresses
compared to conventional steel reinforcements. But, fibres are more closely spaced
than steel reinforcements, which are better in controlling crack and shrinkage.
Consequently, conventional steel reinforcements are used to increase the load bearing
capacity of concrete member; fibres are more effective in crack control. The lack of
corrosion resistance of normal steel fibres could be a disadvantage in exposed
Influence of Steel Fibers as Admix in Normal Concrete Mix
http://www.iaeme.com/IJCIET/index.asp 95 editor@iaeme.com
concrete situations. The synthetic fibres are uneconomical to medium level people.
Fire resistance of synthetic fibres is also needed to be evaluated.
For example, 1 m3
of concrete will cost about Rs. 5,000/-. If 1% of steel fibre is
put to 1m3
of concrete, the cost of steel fibres would come around Rs.5, 000/-. Hence
people living in rural areas that always prefer the non-engineered constructions cannot
use these fibres. So for medium level constructions, particularly located in medium to
high seismic prone areas locally available new construction materials which would
cost are required to be cost effective.
1.1.4. Properties of Steel Fibre
Table 1.1 Showing Properties of steel fibres
1. Cross Section
2.
3. Diameter
4. Length
5. Density
6. Young‘s Modulus
7. Resistance to Alkalis
8. Resistance to Acids
9. Heat resistivity
10. Tensile Strength
Specific Gravity
Aspect Ratio
General Use
Elongation
Straight , hook- end
deformed
0.3-0.7mm ( max 1mm)
25 – 35mm
7900 kg/m3
2.1 x 105 N/mm2
Good
Poor
Good
500-2000 N/mm2
7.90
45, 55, 65, 80
10 kg/m3
5-35 %
I. Siva Kishore and Ch. Mallika Chowdary
http://www.iaeme.com/IJCIET/index.asp 96 editor@iaeme.com
1.2. Types of Steel Fibres
Figure 1.2 Different types of Steel fibers
2. METHODOLOGY
The common method of expressing the proportions of ingredients of a concrete mix is
in the terms of parts or ratios of cement, fine and coarse aggregates. For e.g., a
concrete mix of proportions 1:2:4 means that cement, fine and coarse aggregate are in
the ratio 1:2:4 or the mix contains one part of cement, two parts of fine aggregate and
four parts of coarse aggregate. The proportions are either by volume or by mass. The
water-cement ratio is usually expressed in mass
3. MATERIALS REQUIRED
1. Cement
2. Fine aggregate
3. Coarse aggregate
4. Water
5. Admixtures
6. Steel fibres
3.1. Cement
Ordinary Portland cement (OPC) is by far the most important type of cement. The
OPC was classified into three grades namely, 33 grade, 43 grade and 53 grade
depending upon the strength of the cement at 28days when tested as per IS 4031-
1988. In our project we are going to use 53 grade cement.
3.2. Fine Aggregate
It should be passed through IS Sieve 4.75 mm. It should have fineness modulus 2.50-
3.50 and silt contents should not be more than 4%.
Influence of Steel Fibers as Admix in Normal Concrete Mix
http://www.iaeme.com/IJCIET/index.asp 97 editor@iaeme.com
3.3. Coarse Aggregate
It should be hard, strong, dense, durable and clean. It must be free from vein, adherent
coatings and injurious amount of disintegrated pieces, alkalis, vegetable matters and
other deleterious substances. It should be roughly cubical in shape. Flaky pieces
should be avoided. It should confirm to IS 2838(I).The maximum size of the
aggregate we are using should not be more than 20mm.
3.4. Water
Water should be free from acids, oils, alkalies, vegetables or other organic impurities.
Soft waters also produce weaker concrete.
3.5. Admixtures
An admixture is defined as a material, other than the cement, water and aggregate, i.e.
uses as an ingredient of concrete and is added to the batch immediately before or
during mixing. The different admixtures that we are going to use in our project Steel
fibres are used.
3.6. Steel Fibres
Diameter Varying from 0.3-0.5 mm (IS: 280-1976)
Length varying from 35-60 mm
Density of steel fibres is 7900 kg/cum
Table 3.1 Mix proportions of M30 concrete mix
W/C
Ratio
Water cement fine aggregate
coarse
aggregate
0.45 175.5 L 390 kg/m3
630.54 kg/m3
1189.2 kg/m3
0.45 0.45 1 1.62 3.04
4. EXPERIMENTAL WORK
The experimental program consisted of casting and testing of concrete cubes, cylinders,
of sizes as mentioned below. The complete details of test samples are given in table
form gives the various % replacement of cement adopted for the experimental program.
Table 4.1 Percentage of Steel Fibres added
4.1. Mixing of Constituent Materials
The cement and admixture were measured and mixed together until a uniform colour
was obtained. The blended mix was spread on already measured fine aggregate placed
%
added
Size of cubes
(mm)
Size of
cylinders
(mm)
No
of
cubes
No
of
cylinders
0% 150*150*150 150dia,300ht 6 6
2% 150*150*150 150dia,300ht 6 6
4% 150*150*150 150dia,300ht 6 6
I. Siva Kishore and Ch. Mallika Chowdary
http://www.iaeme.com/IJCIET/index.asp 98 editor@iaeme.com
on an impermeable platform and mixed thoroughly before the coarse aggregate and
water were added.
4.1.1. Casting and Curing of Specimens
The specimens were cast in well lubricated moulds. Concrete were placed on the
mould and compacted thereafter and they were left at room temperature for 24hrs
before being transferred into the curing tank. After 24 hours, they were immersed in
water curing tanks until their testing ages. To investigate the effect of thermal dust,
sugarcane bagasse and steel fibers when used as admixtures, 150 mm cube specimens,
150mm diameter and 300mm height cylinder specimens were cast for referral and
other mixes having variable admixture content.
4.1.2. Testing of Specimens
The compressive strength of different mixes was found out at 7 and 28 days whereas
Split Tensile Strength and Flexural Strength were found out at 28 days as per the
procedure laid down in IS: 516 - 1981.The concrete specimens were tested for
compressive strength and tensile splitting strength in a compression testing machine
of capacity 2000KN and flexural Strength was tested in a Flexure Strength Testing
Machine respectively. Three specimens were used in computing the mean on each
testing age of each mix and the final results are tabulated in comparison with
reference mix.
4.1.3. Testing
1. Tests shall be conducted at the end of 7 days and 28 days. The tests should be carried
out immediately upon the removal of specimens from water.
2. Measure the dimensions of the given specimen.
3. Keep the specimens in compression testing machine so that the load is applied to the
transverse sides as cast and not to the top and bottom sides as cast. The rate of
loading should be 140 kg/sq.cm/minute.
4. Note the mode of failure and angle of plane on which the specimen fails. Record the
ultimate load reach during the test.
5. RESULTS OF STEEL FIBRES
Table 5.1 Showing compressive strength and split tensile strength values
Percentage
of
admixture
added
W/C
Ratio
7 Days
Compressive
Strength(N/mm2
)
14Days
Compressive
Strength(N/mm2
)
28 Days
Compressive
Strength(N/mm2
)
28 Days
Tensile
Strength(N/mm2
)
0% 0.45 26 26.5 30 2.4
2% 0.45 32 33 39 2.7
4% 0.45 35.5 39 44 3.4
Influence of Steel Fibers as Admix in Normal Concrete Mix
http://www.iaeme.com/IJCIET/index.asp 99 editor@iaeme.com
Graph 5.1 Cube Strength 2% steel fibres (Load vs Displacement curve)
Graph 5.2 Cube Strength - 2% steel fibres (stress vs Strain curve)
0
100
200
300
400
500
600
700
800
900
1000
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
6.75
7.25
7.75
8.25
8.75
Load(KN)
Displacement(mm)
2%-7days
2%-14 days
2%-28days
0.000
0.005
0.010
0.015
0.020
0.025
0.030
0.035
0.040
0.045
0.000
0.003
0.007
0.010
0.013
0.017
0.020
0.023
0.027
0.030
0.033
0.037
0.040
0.043
0.045
0.048
0.052
0.055
0.058
Stress(KN/mm2)
Strain
2%-7daYS
2%-14 days
2%-28days
I. Siva Kishore and Ch. Mallika Chowdary
http://www.iaeme.com/IJCIET/index.asp 100 editor@iaeme.com
Graph 5.3 Cube Strength - 4% steel fibres (Load vs Displacement)
Graph 5.4 Cube Strength - 4% steel fibres (stress vs Strain curve)
0
200
400
600
800
1000
1200
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 5.78 6.25 6.75
Load(KN)
Displacement(mm)
4%-7days
4%-14days
4%-28days
0.000
0.005
0.010
0.015
0.020
0.025
0.030
0.035
0.040
0.045
0.050
Stress(KN/mm2)
Strain
4%-7days
4%-14days
4%-28days
Influence of Steel Fibers as Admix in Normal Concrete Mix
http://www.iaeme.com/IJCIET/index.asp 101 editor@iaeme.com
Graph 5.5 Comparisons of Compressive Strength values
Graph 5.6 Comparisons of Split Tensile Strength values
6. CONCLUSIONS
Based on the test results obtained from the study, the following conclusions are
drawn:-
 From the results, we can observe that the compression strength and split tensile
strength increases with the increase in the percentage of an admixture Steel fibres.
 This binding nature helps in bonding. Here the bonding is good then these fibers can
withstand for heavy loads.
 As the percentage of admixture increased the strength of the concrete is also
increased in case of steel fibres.
 Aspect Ratio= (Length/Diameter) and strength are inversely proportional. This ratio
of hooked steel fibres is less and hence this also may be the reason for the increase of
strength.
 Steel fibre is an Artificial Fibre which is used for the longer life span of the structure,
which are not much costlier and by this the normal grade of the concrete also can give
good results with longer life of the structure
 The workability of concrete is satisfactory with steel fibres.
0
10
20
30
40
50
7days 14days 28days
Compressive
strength(KN/mm2)
No of days
0%
2%
4%
0
0.5
1
1.5
2
2.5
3
3.5
4
28 days
TensileStrength(N/mm2)
No of days
0%
2%
4%
I. Siva Kishore and Ch. Mallika Chowdary
http://www.iaeme.com/IJCIET/index.asp 102 editor@iaeme.com
Figure 6.1 Cubes with steel fibres
Figure 6.2 Before testing (Steel fibres)
Figure 6.3 After testing (Steel fibres)
Influence of Steel Fibers as Admix in Normal Concrete Mix
http://www.iaeme.com/IJCIET/index.asp 103 editor@iaeme.com
REFERENCES
[1] Perumalsamy N. Balaguru, Sarendra P. Shah, ‘‘Fiber reinforced cement
composites’’, Mc Graw Hill International Editions 1992.
[2] Ganesan and J.V. Ramana Murthy, "Strength and Behaviour of Confined steel
Fibre Reinforced Concrete Columns", ACI Materials Journal, American Concrete
Institute, Vol.87, No.3, May‐June 1990, pp. 221‐227.
[3] P. N. Balaguru and S. P. Shah, “Fiber Reinforced Cement Composites",
McGraw-Hill Inc; 1992.
[4] Parviz Soroushian and Cha-Don Lee. Publication: Materials Journal. Volume:
87. Issue ... tension; tests; Materials Research. Date: November 1, 1990.
[5] Fiber-reinforced concrete: an overview after 30 years of development
[6] “Cracking characteristics of R.C. beams with steel fibres”, Proceeding of the
international symposium on fibre reinforced concrete. Dec. 16-19, 1987, Madras,
India PP. 2.59-2.68.
[7] Ganesan, N. and Ramana Murthy, J.V. (1990), “Strength and behavior of
confined steel fiber reinforced concrete columns” ...
[8] M.Ziad Bayasi; Parviz Soroushian. Effect of steel fiber reinforcement on fresh
mix properties of concrete. ACI Materials Journal. 1992; 89(4):369-374. 21. 19.
1991.
[9] Balaguru, P. N., and Shah, S. P. (1992). Fiber-reinforced concrete composites.
McGraw-Hill, New York. Balaguru, P. N. (1992).
[10] I. Siva Kishore and Ch. Mallika Chowdary. A Study on Waste Utilization of
Marble Dust in High Strength Concrete Mix. International Journal of Civil
Engineering and Technology, 6(12), 2015, pp. 1-7.
[11] N.Ganesan, Bharati Raj, A.P.Shashikala and Nandini S.Nair. Effect of Steel
Fibres on the Strength and Behaviour of Self Compacting Rubberised Concrete.
International Journal of Civil Engineering and Technology, 3(2), 2012, pp. 94-
107.

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INFLUENCE OF STEEL FIBERS AS ADMIX IN NORMAL CONCRETE MIX

  • 1. http://www.iaeme.com/IJCIET/index.asp 93 editor@iaeme.com International Journal of Civil Engineering and Technology (IJCIET) Volume 7, Issue 1, Jan-Feb 2016, pp. 93-103, Article ID: IJCIET_07_01_008 Available online at http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=7&IType=1 Journal Impact Factor (2016): 9.7820 (Calculated by GISI) www.jifactor.com ISSN Print: 0976-6308 and ISSN Online: 0976-6316 © IAEME Publication INFLUENCE OF STEEL FIBERS AS ADMIX IN NORMAL CONCRETE MIX I. Siva Kishore and Ch. Mallika Chowdary Assistant Professor, Department of Civil Engineering, KL University, Guntur, Andhra Pradesh, INDIA. ABSTRACT In recent days the usage of concrete has been increased all over the world. Hence it is important to study the mechanical properties of concrete on addition of mineral admixtures. Our main motive is to know the compression behavior of concrete when different types of mineral admixtures added to the concrete. The mineral admixture we are using in this study are steel fibres. In this study we are casting 6 cubes and 6 cylinders out of which 2 each for 7, 14, 28 days. The percentage addition by weight of concrete for mineral admixtures used are 2% and 4%. We are going to compare the results of compression strength and split tensile strength of concrete with normal concrete when admixtures are added to the concrete with different percentages. The experimental study on normal strength concrete grade for 2% and 4% cube were also prepared respectively. Key words: Steel fibres, Cement and Compressive Strength. Cite this Article: I. Siva Kishore and Ch. Mallika Chowdary. Influence of Steel Fibers as Admix in Normal Concrete Mix. International Journal of Civil Engineering and Technology, 7(1), 2016, pp. 93-103. http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=7&IType=1 1. INTRODUCTION 1.1. FIBRE REINFORCED CONCRETE 1.1.1. General Concrete is acknowledged to be a relatively brittle material when subjected to Normal stresses and impact loads, where tensile strength is approximately just one tenth of its compressive strength. As a result for these characteristics, concrete flexural members could not support such loads that usually take place during their service life. Historically, concrete member reinforced with continuous reinforcing bars to withstand tensile stresses and compensate for the lack of ductility and strength. Furthermore, steel reinforcement is adopted to overcome high potentially tensile stresses and shear stresses at critical location in concrete member. Even though the addition of steel reinforcement significantly increases the strength of concrete, the
  • 2. I. Siva Kishore and Ch. Mallika Chowdary http://www.iaeme.com/IJCIET/index.asp 94 editor@iaeme.com development of micro cracks must be controlled to produce concrete with homogenous tensile properties. The introduction of fibres is brought in as a solution to develop concrete with enhanced flexural and tensile strength, which is a new form of binder that could combine Portland cement in bonding with cement matrices. Fibres are most generally discontinuous, randomly distributed throughout the cement matrices. According to terminology adopted by the American Concrete Institute (ACI) Committee 544, in Fibre Reinforced Concrete, there are four categories namely:- SFRC – Steel Fibre Reinforced Concrete GFRC – Glass Fibre Reinforced Concrete NFRC – Synthetic Fibre Reinforced Concrete NFRC – Natural Fibre Reinforced Concrete. 1.1.2. Concrete The inclusion of fibres in concrete is to delay and control the tensile cracking of composite material. Fibres thus transform inherent unstable tensile crack propagation to a slow controlled crack growth. This crack controlling property of fibre reinforcement delays the initiation of flexural and shears cracking. It imparts extensive post cracking behavior and significantly enhances the ductility and the energy absorption capacity of the composite. Earlier fibre-reinforced concrete was used in pavements and industrial floors. But subsequently, Fibre Reinforced Concrete have wide variety of usages in structures such as heavy-duty pavements, Airfields, industrial floor, water retaining and hydraulic structures, parking structure decks, water and waste water treatment plants, pipes, precast roof and wall panels, and the techniques of concrete application. Figure 1.1 Showing Codal provisions of Concrete 1.1.3. Limitations of Fibre Reinforced Concrete Fibres, which are randomly distributed throughout the concrete, can overcome cracks and control shrinkage more effectively. These materials have outstanding combinations of strength and energy absorption capacity. In general, the fibre reinforcement is not a substitution to conventional steel reinforcement. The fibres and steel reinforcement have their own role in concrete technology. Therefore, many applications in which both fibres and continuous reinforcing steel bars can be used together. However, fibres are not efficient in withstanding the tensile stresses compared to conventional steel reinforcements. But, fibres are more closely spaced than steel reinforcements, which are better in controlling crack and shrinkage. Consequently, conventional steel reinforcements are used to increase the load bearing capacity of concrete member; fibres are more effective in crack control. The lack of corrosion resistance of normal steel fibres could be a disadvantage in exposed
  • 3. Influence of Steel Fibers as Admix in Normal Concrete Mix http://www.iaeme.com/IJCIET/index.asp 95 editor@iaeme.com concrete situations. The synthetic fibres are uneconomical to medium level people. Fire resistance of synthetic fibres is also needed to be evaluated. For example, 1 m3 of concrete will cost about Rs. 5,000/-. If 1% of steel fibre is put to 1m3 of concrete, the cost of steel fibres would come around Rs.5, 000/-. Hence people living in rural areas that always prefer the non-engineered constructions cannot use these fibres. So for medium level constructions, particularly located in medium to high seismic prone areas locally available new construction materials which would cost are required to be cost effective. 1.1.4. Properties of Steel Fibre Table 1.1 Showing Properties of steel fibres 1. Cross Section 2. 3. Diameter 4. Length 5. Density 6. Young‘s Modulus 7. Resistance to Alkalis 8. Resistance to Acids 9. Heat resistivity 10. Tensile Strength Specific Gravity Aspect Ratio General Use Elongation Straight , hook- end deformed 0.3-0.7mm ( max 1mm) 25 – 35mm 7900 kg/m3 2.1 x 105 N/mm2 Good Poor Good 500-2000 N/mm2 7.90 45, 55, 65, 80 10 kg/m3 5-35 %
  • 4. I. Siva Kishore and Ch. Mallika Chowdary http://www.iaeme.com/IJCIET/index.asp 96 editor@iaeme.com 1.2. Types of Steel Fibres Figure 1.2 Different types of Steel fibers 2. METHODOLOGY The common method of expressing the proportions of ingredients of a concrete mix is in the terms of parts or ratios of cement, fine and coarse aggregates. For e.g., a concrete mix of proportions 1:2:4 means that cement, fine and coarse aggregate are in the ratio 1:2:4 or the mix contains one part of cement, two parts of fine aggregate and four parts of coarse aggregate. The proportions are either by volume or by mass. The water-cement ratio is usually expressed in mass 3. MATERIALS REQUIRED 1. Cement 2. Fine aggregate 3. Coarse aggregate 4. Water 5. Admixtures 6. Steel fibres 3.1. Cement Ordinary Portland cement (OPC) is by far the most important type of cement. The OPC was classified into three grades namely, 33 grade, 43 grade and 53 grade depending upon the strength of the cement at 28days when tested as per IS 4031- 1988. In our project we are going to use 53 grade cement. 3.2. Fine Aggregate It should be passed through IS Sieve 4.75 mm. It should have fineness modulus 2.50- 3.50 and silt contents should not be more than 4%.
  • 5. Influence of Steel Fibers as Admix in Normal Concrete Mix http://www.iaeme.com/IJCIET/index.asp 97 editor@iaeme.com 3.3. Coarse Aggregate It should be hard, strong, dense, durable and clean. It must be free from vein, adherent coatings and injurious amount of disintegrated pieces, alkalis, vegetable matters and other deleterious substances. It should be roughly cubical in shape. Flaky pieces should be avoided. It should confirm to IS 2838(I).The maximum size of the aggregate we are using should not be more than 20mm. 3.4. Water Water should be free from acids, oils, alkalies, vegetables or other organic impurities. Soft waters also produce weaker concrete. 3.5. Admixtures An admixture is defined as a material, other than the cement, water and aggregate, i.e. uses as an ingredient of concrete and is added to the batch immediately before or during mixing. The different admixtures that we are going to use in our project Steel fibres are used. 3.6. Steel Fibres Diameter Varying from 0.3-0.5 mm (IS: 280-1976) Length varying from 35-60 mm Density of steel fibres is 7900 kg/cum Table 3.1 Mix proportions of M30 concrete mix W/C Ratio Water cement fine aggregate coarse aggregate 0.45 175.5 L 390 kg/m3 630.54 kg/m3 1189.2 kg/m3 0.45 0.45 1 1.62 3.04 4. EXPERIMENTAL WORK The experimental program consisted of casting and testing of concrete cubes, cylinders, of sizes as mentioned below. The complete details of test samples are given in table form gives the various % replacement of cement adopted for the experimental program. Table 4.1 Percentage of Steel Fibres added 4.1. Mixing of Constituent Materials The cement and admixture were measured and mixed together until a uniform colour was obtained. The blended mix was spread on already measured fine aggregate placed % added Size of cubes (mm) Size of cylinders (mm) No of cubes No of cylinders 0% 150*150*150 150dia,300ht 6 6 2% 150*150*150 150dia,300ht 6 6 4% 150*150*150 150dia,300ht 6 6
  • 6. I. Siva Kishore and Ch. Mallika Chowdary http://www.iaeme.com/IJCIET/index.asp 98 editor@iaeme.com on an impermeable platform and mixed thoroughly before the coarse aggregate and water were added. 4.1.1. Casting and Curing of Specimens The specimens were cast in well lubricated moulds. Concrete were placed on the mould and compacted thereafter and they were left at room temperature for 24hrs before being transferred into the curing tank. After 24 hours, they were immersed in water curing tanks until their testing ages. To investigate the effect of thermal dust, sugarcane bagasse and steel fibers when used as admixtures, 150 mm cube specimens, 150mm diameter and 300mm height cylinder specimens were cast for referral and other mixes having variable admixture content. 4.1.2. Testing of Specimens The compressive strength of different mixes was found out at 7 and 28 days whereas Split Tensile Strength and Flexural Strength were found out at 28 days as per the procedure laid down in IS: 516 - 1981.The concrete specimens were tested for compressive strength and tensile splitting strength in a compression testing machine of capacity 2000KN and flexural Strength was tested in a Flexure Strength Testing Machine respectively. Three specimens were used in computing the mean on each testing age of each mix and the final results are tabulated in comparison with reference mix. 4.1.3. Testing 1. Tests shall be conducted at the end of 7 days and 28 days. The tests should be carried out immediately upon the removal of specimens from water. 2. Measure the dimensions of the given specimen. 3. Keep the specimens in compression testing machine so that the load is applied to the transverse sides as cast and not to the top and bottom sides as cast. The rate of loading should be 140 kg/sq.cm/minute. 4. Note the mode of failure and angle of plane on which the specimen fails. Record the ultimate load reach during the test. 5. RESULTS OF STEEL FIBRES Table 5.1 Showing compressive strength and split tensile strength values Percentage of admixture added W/C Ratio 7 Days Compressive Strength(N/mm2 ) 14Days Compressive Strength(N/mm2 ) 28 Days Compressive Strength(N/mm2 ) 28 Days Tensile Strength(N/mm2 ) 0% 0.45 26 26.5 30 2.4 2% 0.45 32 33 39 2.7 4% 0.45 35.5 39 44 3.4
  • 7. Influence of Steel Fibers as Admix in Normal Concrete Mix http://www.iaeme.com/IJCIET/index.asp 99 editor@iaeme.com Graph 5.1 Cube Strength 2% steel fibres (Load vs Displacement curve) Graph 5.2 Cube Strength - 2% steel fibres (stress vs Strain curve) 0 100 200 300 400 500 600 700 800 900 1000 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 6.75 7.25 7.75 8.25 8.75 Load(KN) Displacement(mm) 2%-7days 2%-14 days 2%-28days 0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.000 0.003 0.007 0.010 0.013 0.017 0.020 0.023 0.027 0.030 0.033 0.037 0.040 0.043 0.045 0.048 0.052 0.055 0.058 Stress(KN/mm2) Strain 2%-7daYS 2%-14 days 2%-28days
  • 8. I. Siva Kishore and Ch. Mallika Chowdary http://www.iaeme.com/IJCIET/index.asp 100 editor@iaeme.com Graph 5.3 Cube Strength - 4% steel fibres (Load vs Displacement) Graph 5.4 Cube Strength - 4% steel fibres (stress vs Strain curve) 0 200 400 600 800 1000 1200 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 5.78 6.25 6.75 Load(KN) Displacement(mm) 4%-7days 4%-14days 4%-28days 0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.050 Stress(KN/mm2) Strain 4%-7days 4%-14days 4%-28days
  • 9. Influence of Steel Fibers as Admix in Normal Concrete Mix http://www.iaeme.com/IJCIET/index.asp 101 editor@iaeme.com Graph 5.5 Comparisons of Compressive Strength values Graph 5.6 Comparisons of Split Tensile Strength values 6. CONCLUSIONS Based on the test results obtained from the study, the following conclusions are drawn:-  From the results, we can observe that the compression strength and split tensile strength increases with the increase in the percentage of an admixture Steel fibres.  This binding nature helps in bonding. Here the bonding is good then these fibers can withstand for heavy loads.  As the percentage of admixture increased the strength of the concrete is also increased in case of steel fibres.  Aspect Ratio= (Length/Diameter) and strength are inversely proportional. This ratio of hooked steel fibres is less and hence this also may be the reason for the increase of strength.  Steel fibre is an Artificial Fibre which is used for the longer life span of the structure, which are not much costlier and by this the normal grade of the concrete also can give good results with longer life of the structure  The workability of concrete is satisfactory with steel fibres. 0 10 20 30 40 50 7days 14days 28days Compressive strength(KN/mm2) No of days 0% 2% 4% 0 0.5 1 1.5 2 2.5 3 3.5 4 28 days TensileStrength(N/mm2) No of days 0% 2% 4%
  • 10. I. Siva Kishore and Ch. Mallika Chowdary http://www.iaeme.com/IJCIET/index.asp 102 editor@iaeme.com Figure 6.1 Cubes with steel fibres Figure 6.2 Before testing (Steel fibres) Figure 6.3 After testing (Steel fibres)
  • 11. Influence of Steel Fibers as Admix in Normal Concrete Mix http://www.iaeme.com/IJCIET/index.asp 103 editor@iaeme.com REFERENCES [1] Perumalsamy N. Balaguru, Sarendra P. Shah, ‘‘Fiber reinforced cement composites’’, Mc Graw Hill International Editions 1992. [2] Ganesan and J.V. Ramana Murthy, "Strength and Behaviour of Confined steel Fibre Reinforced Concrete Columns", ACI Materials Journal, American Concrete Institute, Vol.87, No.3, May‐June 1990, pp. 221‐227. [3] P. N. Balaguru and S. P. Shah, “Fiber Reinforced Cement Composites", McGraw-Hill Inc; 1992. [4] Parviz Soroushian and Cha-Don Lee. Publication: Materials Journal. Volume: 87. Issue ... tension; tests; Materials Research. Date: November 1, 1990. [5] Fiber-reinforced concrete: an overview after 30 years of development [6] “Cracking characteristics of R.C. beams with steel fibres”, Proceeding of the international symposium on fibre reinforced concrete. Dec. 16-19, 1987, Madras, India PP. 2.59-2.68. [7] Ganesan, N. and Ramana Murthy, J.V. (1990), “Strength and behavior of confined steel fiber reinforced concrete columns” ... [8] M.Ziad Bayasi; Parviz Soroushian. Effect of steel fiber reinforcement on fresh mix properties of concrete. ACI Materials Journal. 1992; 89(4):369-374. 21. 19. 1991. [9] Balaguru, P. N., and Shah, S. P. (1992). Fiber-reinforced concrete composites. McGraw-Hill, New York. Balaguru, P. N. (1992). [10] I. Siva Kishore and Ch. Mallika Chowdary. A Study on Waste Utilization of Marble Dust in High Strength Concrete Mix. International Journal of Civil Engineering and Technology, 6(12), 2015, pp. 1-7. [11] N.Ganesan, Bharati Raj, A.P.Shashikala and Nandini S.Nair. Effect of Steel Fibres on the Strength and Behaviour of Self Compacting Rubberised Concrete. International Journal of Civil Engineering and Technology, 3(2), 2012, pp. 94- 107.