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Permanent Magnets
Industries we Serve ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Motor Shell Assemblies Sensor Assemblies Magneto Starters Pump Assemblies
Our Magnet Family Permanent Magnets Cast Sintered Bonded Other Alnico Alnico Ferrite SmCo NdFeB Calendared Compression Injection Ferrite Ferrite SmCo NdFeB Ferrite SmCo NdFeB Magnet Steel PtCo Cunife Lodex Vicalloy Remalloy FeCrCo
Issues When Designing for a Magnet ,[object Object]
The material to be used ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Magnet Characteristics High tooling Low magnetics High volumes Complex shapes Various resins Difficult geometries Can be insert molded or over-molded Bonded Grades All materials Corrodes Low working T Difficult to Mag Highest magnetic properties No tooling Blocks, Rings, Discs Arcs, Segments Neodymium NdFeB Very expensive Simple shapes High Co content No corrosion Very low T coef Stable, No tool Blocks, Rings, Discs Arcs, Segments Samarium Cobalt SmCo Low Br Requires tool Simple shapes Most flux for $ High usage Low corrosion Blocks, Rings, Arcs, Discs Ceramic/Ferrite SrFe 2 O 3 Requires Tool High cost Low market Complex shapes High Br, T Powder pressed to shape Sintered Alnico AlNiCo Very Low Hc High cost High L/D Requires Cast High Br High working T Good T coef. Rods, Bars, U shape and other cast type Cast Alnico AlNiCo Con Pro Typical Shapes Materials
The method of manufacture ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Magnet Shapes Sintered: Ring Disc Arc Rod Cylinder Breadloaf Segment Bonded: It is up to your imagination
Sample Data Sheets
Coating and Plating ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
NdFeB Coatings Over 1200 Hours 250 Hours Temp and Humidity at 85  C and 85% RH Excellent 300-1000 V 100 Good Pencil 2H-4H Durability Good 50% Edge Gain Excellent 20% Edge Loss Uniformity (Flatness/Edges) 10-50   (0.4-2.0 mil) 15-25   (0.6-1.0 mil) Thickness Alkaline Clean Electroclean Acid Etch/Activate Alkaline Clean Acid Etch/Passivate Pretreat Process Immersion Barrel Electroplate Electroless Immersion Electrodeposition Epoxy/Urethane Water Based Application Type Metallic:  Nickel Plating Organic:  E-Coat Properties
Magnetization ,[object Object],[object Object],[object Object]
Magnetization Styles Simple to Complex
Test Methods ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Alliance Magnets

  • 2.
  • 3. Motor Shell Assemblies Sensor Assemblies Magneto Starters Pump Assemblies
  • 4. Our Magnet Family Permanent Magnets Cast Sintered Bonded Other Alnico Alnico Ferrite SmCo NdFeB Calendared Compression Injection Ferrite Ferrite SmCo NdFeB Ferrite SmCo NdFeB Magnet Steel PtCo Cunife Lodex Vicalloy Remalloy FeCrCo
  • 5.
  • 6.
  • 7. Magnet Characteristics High tooling Low magnetics High volumes Complex shapes Various resins Difficult geometries Can be insert molded or over-molded Bonded Grades All materials Corrodes Low working T Difficult to Mag Highest magnetic properties No tooling Blocks, Rings, Discs Arcs, Segments Neodymium NdFeB Very expensive Simple shapes High Co content No corrosion Very low T coef Stable, No tool Blocks, Rings, Discs Arcs, Segments Samarium Cobalt SmCo Low Br Requires tool Simple shapes Most flux for $ High usage Low corrosion Blocks, Rings, Arcs, Discs Ceramic/Ferrite SrFe 2 O 3 Requires Tool High cost Low market Complex shapes High Br, T Powder pressed to shape Sintered Alnico AlNiCo Very Low Hc High cost High L/D Requires Cast High Br High working T Good T coef. Rods, Bars, U shape and other cast type Cast Alnico AlNiCo Con Pro Typical Shapes Materials
  • 8.
  • 9. Typical Magnet Shapes Sintered: Ring Disc Arc Rod Cylinder Breadloaf Segment Bonded: It is up to your imagination
  • 11.
  • 12. NdFeB Coatings Over 1200 Hours 250 Hours Temp and Humidity at 85  C and 85% RH Excellent 300-1000 V 100 Good Pencil 2H-4H Durability Good 50% Edge Gain Excellent 20% Edge Loss Uniformity (Flatness/Edges) 10-50  (0.4-2.0 mil) 15-25  (0.6-1.0 mil) Thickness Alkaline Clean Electroclean Acid Etch/Activate Alkaline Clean Acid Etch/Passivate Pretreat Process Immersion Barrel Electroplate Electroless Immersion Electrodeposition Epoxy/Urethane Water Based Application Type Metallic: Nickel Plating Organic: E-Coat Properties
  • 13.
  • 15.