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Run Clean. Run Smart.
Tim Rivard
Fuel Right (Canada) Limited
www.fuelright.ca
RUN CLEAN. RUN SMART.
ISO 4406 18/16/13
Fuel Cleanliness Standard
Purpose
Ensure fuel cleanliness
meets the strict
standard required by
OEMs
Engine manufactures
Injectors
Injector pumps
WORLDWIDE FUEL CHARTER – ISO4406
Associate members
Asociación de Fábricas de Automotores de Argentina (ADEFA)
Associacion Mexicana de la Industria Automotriz, A.C. (AMIA)
Brazilian Association of motor vehicle and motorised agricultural
machinery manufacturers (ANFAVEA)
Canadian Vehicle Manufacturers’ Association (CVMA)
Chamber of Automotive Manufacturers of the Philippines, Inc.
(CAMPI)
China Association of Automobile Manufacturers (CAAM)
Global Automakers ›
Global Automakers of Canada (GAC)
Indonesia Automotive Federation (IAF)
Korean Automobile Manufacturers Association (KAMA)
National Association of Automobile Manufacturers of South Africa
(NAAMSA)
Malaysian Automotive Association (MAA)
Society of Indian Automobile Manufacturers (SIAM)
Thai Automotive Industry Association (TAIA)
Vietnam Automobile Manufacturers Association (VAMA)
Internal Injector Deposits
Images borrowed from CRC Report No. 665
(CRC Project No. DP-04-13a)
Carboxylate soap deposits Lacquer type deposits
New HPCR injectors are less tolerant of deposits and require much
cleaner fuel standards than ISO 4406 18/16/13
Carboxylate Deposits
Na/Ca salts
React with DDSA/HDSA
Used as a corrosion
control additive in the
pipeline industry
DDSA – dodecenyl succinic acid
HDSA – hexadecenyl succinic acid
Spill Control Valve
Operate on a clearance
of 1.5 – 3 microns
(human hair is 40
microns)
Prone to particulate
damage
Biofilms deposit sugars
Reference: D.G. Quirk - BP
Biofuel Blends
“Some correlation between the introduction of
ULSD and/or use of biodiesel and the incidence
of IDID” – CRC Report No. 665, Oct 2013
Image depicts the degradation of
biofuel into a “black honey” substance
with low solubility
Injector Failure
Loss of power
Over fuelling
Overheating
Piston failure
No-start condition
Emission control
How does Fuel Right impact
injector life?
ISO CLEANLINESS?
World Wide Fuel Charter
Fuel Cleanliness Standard
Two Key Metrics
Water content <200ppm
ISO code particle counts
Testing performed with laser
particulate counter
Filtertechnik
PAMAS
11
ISO CODE 18/16/13
ISO 4406 Chart
Range Code
Particles per milliliter of fuel
Particle size and up
More than Up to/including
18 1,300 2,500 4µ
16 320 640 6µ
13 40 80 14µ
Note: High pressure common rail engines require fuel to minimize particulate count
from 3µ and up. Previous generations of engines were able to tolerate up to 7µ
particles in size. The demand for cleaner fuel to avoid injector damage is much
higher than the worldwide fuel charter ISO4406 18/16/13 standard.
ISO CODE 12/9/7 (Target for HPCR)
ISO 4406 Chart
Range Code
Particles per milliliter of fuel
Particle size and up
More than Up to/including
12 20 40 4µ
9 2.5 5 6µ
7 .64 1.3 14µ
Note: High pressure common rail engines require fuel to minimize particulate count
from 3µ and up. Previous generations of engines were able to tolerate up to 7µ
particles in size. The demand for cleaner fuel to avoid injector damage is much
higher than the worldwide fuel charter ISO4406 18/16/13 standard.
Hensall Coop
FUEL RIGHT FIELD RESULTS – Actual count
(December 20, 2015 – 6 months of treatment)
UG Tank # Volume Count/ 18 Count/ 16 Count/ 13 Water ppm
allowable 1300-2500 320-640 40-80 200ppm
3 50,000 244* / 15** 146* / 14** 21* / 12** 87
4 75,000 89* / 14** 29* / 12** 3* / 9** 79
5 50,000 1475* / 18** 337* / 16** 15* / 11** 92
6 75,000 309 */ 15** 108 */ 14** 11* / 11** 85
7 50,000 470 */ 16** 170 */ 15** 11* / 11** 81
8 50,000 138 */ 14** 46* / 13** 4* / 9** 75
9 90,000 106 */ 14** 28* / 12** 2* / 8** 75
Tanks were installed in the mid 1980’s are located underground and were not cleaned prior to testing.
Laser Particulate Tests performed by Prime Fuel Polish, Sarnia, ON
December 20, 2015
Client: Hensall Coop, Hensall, ON
*First number represents actual particulate count
**Second number represents ISO Code Number
FUEL RIGHT FIELD RESULTS – Actual count
(March 10, 2017 – 20 months of treatment)
UG Tank # Volume Count/ 18 Count/ 16 Count/ 13 Water ppm
allowable 1300-2500 320-640 40-80 200ppm
3 50,000 110* / 14** 10* / 11** 2* / 8** 86
4 75,000 42* / 13** 4* / 9** 1* / 7** 120
5 50,000 106* / 14** 11* / 11** 1* / 7** 88
6 75,000 88 */ 14** 13 */ 11** 3* / 9** 85
7 50,000 60 */ 13** 8 */ 10** 1* / 7** 90
8 50,000 154 */ 14** 32* / 12** 4* / 10** 127
9 90,000 50 */ 13** 7* / 10** 1* / 7** 110
Tanks were installed in the mid 1980’s are located underground and were not cleaned prior to testing.
Laser Particulate Tests performed by Prime Fuel Polish, Sarnia, ON
March 10, 2017
Client: Hensall Coop, Hensall, ON
*First number represents actual particulate count
**Second number represents ISO Code Number
Student Transport Canada
FUEL RIGHT FIELD RESULTS – Actual count
ISO 4406 Worldwide Fuel Charter
UG Tank # Volume 18 16 13 Water ppm
allowable 1300-2500 320-640 40-80 200ppm
1 unknown 73 */ 13** 14 */ 11** 1 */ 7** 120
Tank was installed in the mid 1980’s are located underground and were not cleaned prior to testing.
Laser Particulate Tests performed by Prime Fuel Polish, Sarnia, ON
February 28, 2017
Client: Elgie Bus Lines, London, Ontario
*First number represents actual particulate count
**Second number represents ISO Code Number
FUEL RIGHT FIELD RESULTS – Actual count
ISO 4406 Worldwide Fuel Charter
Tank # Date Count/ 18 Count/ 16 Count/ 13 Water ppm Cetane
Allowable 1300-2500 320-640 40-80 200ppm 51
Test 1 24/05/2018 1571* / 18** 461* / 16** 47* / 13** 82 49.9
Test 2 30/05/2018 927* / 17** 223* / 15** 12* / 11** 82 50.8
Test 3 15/06/2018 1135/17 400/16 36/12 82 54.6
Location: Lebrija, Spain
Customer: Viva
Tank treated 6 months at time of sampling
Samples extracted: 17/05/2018
Test performed by Intertek Laboratories, Almeria
Tank Sampling
Lab Testing
FUEL RIGHT LAB RESULTS – 48 Hours
ISO 4406 Worldwide Fuel Charter
Count/ 18 Count/ 16 Count/ 13 Water ppm
allowable 1300-2500 320-640 40-80 200ppm
B2 Untreated 5056*/20** 1864*/18** 924*/14** 90.6
B2 (48 hours)
Treated 48
hours
1437*/18** 281*/15** 35*/12**
B9 Untreated 3929*/19** 1130*/17** 34*/12** 66.7 ppm
B9 (48 hours)
Treated 48
hours
546*/16** 118*/14** 22*/12**
B40 Untreated 17561*/21** 7891*/20** 617*/16** 102 ppm
B40 (48 hours)
Treated 48
hours
11768*/21** 4113*/19** 134*/14**
*First number represents actual particulate count
**Second number represents ISO Code Number
Tests completed after 48 hours of soaking with Fuel Right 30K
IMPLICATIONS OF FUEL RIGHT RESULTS
WWFC ISO 4406 18/16/13
Equates to 2500 particles per mL
of fuel
Fuel Right Results 13/9/7
Equates to 40-60 particles
Reduction of particulate
Extends fuel system component life –
reduced injector wear Injector Needle – 3280 hours with 15K
3280 Hours JD7830
Expected injector life is 6000-8000 hours . This injector needle has served 50% of its expected life
and still looks new.
Hensall Coop
20M litres annually
1000+ agricultural tanks
10,000 pieces of equipment
ISO 4406 13/10/7
Injector failures near zero
3 years on program
Elin Oil - Greece
Diesel “Crystal” Brand
B7 Biodiesel
600+ stations
Volume treated >100M litres
Launched 2014
35-55% absorption at station
Increased petro station cash flow
Estimated 100,000 vehicles/month
80+ % market share with bus and taxi
market
Action Fuel Program
Action Fuels
New program launch
2017/2018
13 stations to date
Target 37
Early data show 25-30%
growth in traffic
Elgie Buses
London, ON
Customer for 3 years
250 buses
Fuel economy improved 8-12%
Cold weather starting issues improved
(fuel related issues eliminated)
Injector service dropped from an
average of 20 injectors per year to 2
2 failures attributed to electronics
Tank cleanliness ISO 4406 13/11/7
*Ed Baynham – Shop Foreman
QUESTIONS?
32
XIE XIE!

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Fuel Right iso 4406 v4

  • 1. Run Clean. Run Smart. Tim Rivard Fuel Right (Canada) Limited www.fuelright.ca
  • 2. RUN CLEAN. RUN SMART. ISO 4406 18/16/13 Fuel Cleanliness Standard
  • 3. Purpose Ensure fuel cleanliness meets the strict standard required by OEMs Engine manufactures Injectors Injector pumps
  • 4. WORLDWIDE FUEL CHARTER – ISO4406 Associate members Asociación de Fábricas de Automotores de Argentina (ADEFA) Associacion Mexicana de la Industria Automotriz, A.C. (AMIA) Brazilian Association of motor vehicle and motorised agricultural machinery manufacturers (ANFAVEA) Canadian Vehicle Manufacturers’ Association (CVMA) Chamber of Automotive Manufacturers of the Philippines, Inc. (CAMPI) China Association of Automobile Manufacturers (CAAM) Global Automakers › Global Automakers of Canada (GAC) Indonesia Automotive Federation (IAF) Korean Automobile Manufacturers Association (KAMA) National Association of Automobile Manufacturers of South Africa (NAAMSA) Malaysian Automotive Association (MAA) Society of Indian Automobile Manufacturers (SIAM) Thai Automotive Industry Association (TAIA) Vietnam Automobile Manufacturers Association (VAMA)
  • 5. Internal Injector Deposits Images borrowed from CRC Report No. 665 (CRC Project No. DP-04-13a) Carboxylate soap deposits Lacquer type deposits New HPCR injectors are less tolerant of deposits and require much cleaner fuel standards than ISO 4406 18/16/13
  • 6. Carboxylate Deposits Na/Ca salts React with DDSA/HDSA Used as a corrosion control additive in the pipeline industry DDSA – dodecenyl succinic acid HDSA – hexadecenyl succinic acid
  • 7. Spill Control Valve Operate on a clearance of 1.5 – 3 microns (human hair is 40 microns) Prone to particulate damage Biofilms deposit sugars Reference: D.G. Quirk - BP
  • 8. Biofuel Blends “Some correlation between the introduction of ULSD and/or use of biodiesel and the incidence of IDID” – CRC Report No. 665, Oct 2013 Image depicts the degradation of biofuel into a “black honey” substance with low solubility
  • 9. Injector Failure Loss of power Over fuelling Overheating Piston failure No-start condition Emission control
  • 10. How does Fuel Right impact injector life?
  • 11. ISO CLEANLINESS? World Wide Fuel Charter Fuel Cleanliness Standard Two Key Metrics Water content <200ppm ISO code particle counts Testing performed with laser particulate counter Filtertechnik PAMAS 11
  • 12.
  • 13. ISO CODE 18/16/13 ISO 4406 Chart Range Code Particles per milliliter of fuel Particle size and up More than Up to/including 18 1,300 2,500 4µ 16 320 640 6µ 13 40 80 14µ Note: High pressure common rail engines require fuel to minimize particulate count from 3µ and up. Previous generations of engines were able to tolerate up to 7µ particles in size. The demand for cleaner fuel to avoid injector damage is much higher than the worldwide fuel charter ISO4406 18/16/13 standard.
  • 14. ISO CODE 12/9/7 (Target for HPCR) ISO 4406 Chart Range Code Particles per milliliter of fuel Particle size and up More than Up to/including 12 20 40 4µ 9 2.5 5 6µ 7 .64 1.3 14µ Note: High pressure common rail engines require fuel to minimize particulate count from 3µ and up. Previous generations of engines were able to tolerate up to 7µ particles in size. The demand for cleaner fuel to avoid injector damage is much higher than the worldwide fuel charter ISO4406 18/16/13 standard.
  • 16.
  • 17. FUEL RIGHT FIELD RESULTS – Actual count (December 20, 2015 – 6 months of treatment) UG Tank # Volume Count/ 18 Count/ 16 Count/ 13 Water ppm allowable 1300-2500 320-640 40-80 200ppm 3 50,000 244* / 15** 146* / 14** 21* / 12** 87 4 75,000 89* / 14** 29* / 12** 3* / 9** 79 5 50,000 1475* / 18** 337* / 16** 15* / 11** 92 6 75,000 309 */ 15** 108 */ 14** 11* / 11** 85 7 50,000 470 */ 16** 170 */ 15** 11* / 11** 81 8 50,000 138 */ 14** 46* / 13** 4* / 9** 75 9 90,000 106 */ 14** 28* / 12** 2* / 8** 75 Tanks were installed in the mid 1980’s are located underground and were not cleaned prior to testing. Laser Particulate Tests performed by Prime Fuel Polish, Sarnia, ON December 20, 2015 Client: Hensall Coop, Hensall, ON *First number represents actual particulate count **Second number represents ISO Code Number
  • 18. FUEL RIGHT FIELD RESULTS – Actual count (March 10, 2017 – 20 months of treatment) UG Tank # Volume Count/ 18 Count/ 16 Count/ 13 Water ppm allowable 1300-2500 320-640 40-80 200ppm 3 50,000 110* / 14** 10* / 11** 2* / 8** 86 4 75,000 42* / 13** 4* / 9** 1* / 7** 120 5 50,000 106* / 14** 11* / 11** 1* / 7** 88 6 75,000 88 */ 14** 13 */ 11** 3* / 9** 85 7 50,000 60 */ 13** 8 */ 10** 1* / 7** 90 8 50,000 154 */ 14** 32* / 12** 4* / 10** 127 9 90,000 50 */ 13** 7* / 10** 1* / 7** 110 Tanks were installed in the mid 1980’s are located underground and were not cleaned prior to testing. Laser Particulate Tests performed by Prime Fuel Polish, Sarnia, ON March 10, 2017 Client: Hensall Coop, Hensall, ON *First number represents actual particulate count **Second number represents ISO Code Number
  • 20. FUEL RIGHT FIELD RESULTS – Actual count ISO 4406 Worldwide Fuel Charter UG Tank # Volume 18 16 13 Water ppm allowable 1300-2500 320-640 40-80 200ppm 1 unknown 73 */ 13** 14 */ 11** 1 */ 7** 120 Tank was installed in the mid 1980’s are located underground and were not cleaned prior to testing. Laser Particulate Tests performed by Prime Fuel Polish, Sarnia, ON February 28, 2017 Client: Elgie Bus Lines, London, Ontario *First number represents actual particulate count **Second number represents ISO Code Number
  • 21. FUEL RIGHT FIELD RESULTS – Actual count ISO 4406 Worldwide Fuel Charter Tank # Date Count/ 18 Count/ 16 Count/ 13 Water ppm Cetane Allowable 1300-2500 320-640 40-80 200ppm 51 Test 1 24/05/2018 1571* / 18** 461* / 16** 47* / 13** 82 49.9 Test 2 30/05/2018 927* / 17** 223* / 15** 12* / 11** 82 50.8 Test 3 15/06/2018 1135/17 400/16 36/12 82 54.6 Location: Lebrija, Spain Customer: Viva Tank treated 6 months at time of sampling Samples extracted: 17/05/2018 Test performed by Intertek Laboratories, Almeria
  • 24. FUEL RIGHT LAB RESULTS – 48 Hours ISO 4406 Worldwide Fuel Charter Count/ 18 Count/ 16 Count/ 13 Water ppm allowable 1300-2500 320-640 40-80 200ppm B2 Untreated 5056*/20** 1864*/18** 924*/14** 90.6 B2 (48 hours) Treated 48 hours 1437*/18** 281*/15** 35*/12** B9 Untreated 3929*/19** 1130*/17** 34*/12** 66.7 ppm B9 (48 hours) Treated 48 hours 546*/16** 118*/14** 22*/12** B40 Untreated 17561*/21** 7891*/20** 617*/16** 102 ppm B40 (48 hours) Treated 48 hours 11768*/21** 4113*/19** 134*/14** *First number represents actual particulate count **Second number represents ISO Code Number Tests completed after 48 hours of soaking with Fuel Right 30K
  • 25. IMPLICATIONS OF FUEL RIGHT RESULTS WWFC ISO 4406 18/16/13 Equates to 2500 particles per mL of fuel Fuel Right Results 13/9/7 Equates to 40-60 particles Reduction of particulate Extends fuel system component life – reduced injector wear Injector Needle – 3280 hours with 15K
  • 26. 3280 Hours JD7830 Expected injector life is 6000-8000 hours . This injector needle has served 50% of its expected life and still looks new.
  • 27. Hensall Coop 20M litres annually 1000+ agricultural tanks 10,000 pieces of equipment ISO 4406 13/10/7 Injector failures near zero 3 years on program
  • 28. Elin Oil - Greece Diesel “Crystal” Brand B7 Biodiesel 600+ stations Volume treated >100M litres Launched 2014 35-55% absorption at station Increased petro station cash flow Estimated 100,000 vehicles/month 80+ % market share with bus and taxi market
  • 29. Action Fuel Program Action Fuels New program launch 2017/2018 13 stations to date Target 37 Early data show 25-30% growth in traffic
  • 30. Elgie Buses London, ON Customer for 3 years 250 buses Fuel economy improved 8-12% Cold weather starting issues improved (fuel related issues eliminated) Injector service dropped from an average of 20 injectors per year to 2 2 failures attributed to electronics Tank cleanliness ISO 4406 13/11/7 *Ed Baynham – Shop Foreman
  • 31.