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Copper, A Strategic Raw
Material
Circularity, GHG Emissions Pathway
and Availability
CTI Symposium – 5, 6 December 2023
AGENDA
1. Context – The use of permanent magnets
2. Copper is infinitely recyclable, without loss of properties
3. Copper—The Pathway to Net Zero
4. Long-term copper availability
2
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Context – The use of permanent magnets
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
3
1
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Permanent magnet dominates the landscape of EV motor
technologies
4
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Model 3
New Model S
New Model X
Permanent Magnet Induction
Original Model S
Original Model X
Front motor in Model 3 (dual)
e-tron
new Q4 e-tron
Wound Rotor
5th Gen drive
Source: IDTechEx
5
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
x5
x3
Expected high growth in demand for permanent magnets
and strong competition with the wind sector
https://eit.europa.eu/sites/default/files/2021_09-24_ree_cluster_report2.pdf
6
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Extreme reliance on a single country
https://eit.europa.eu/sites/default/files/2021_09-24_ree_cluster_report2.pdf
High volatility in the rare earth market
7
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
https://strategicmetalsinvest.com/
The Critical Raw Materials Act
8
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Extraction Processing & Refining Recycling
10% 40% 15%
Targets by 2030
Dependency of a
single country
<65%
https://single-market-economy.ec.europa.eu/sectors/raw-materials/areas-specific-interest/critical-raw-materials/critical-raw-materials-act_en
Strategic and critical raw materials starting point
9
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Extraction Processing & Refining Recycling
10% 40% 15%
Heavy rare
earths 2020
Copper 2020
~ 0% ~ 0% ~ 0%
~ 30% ~ 80% ~ 20%
CRM Act 2030
targets
Dependency of a
single country
<65%
Mining 63% (China)
Refining 85% (China)
Mining 25% (Chile)
Refining 40% (China)
https://eit.europa.eu/sites/default/files/2021_09-24_ree_cluster_report2.pdf
https://www.energy-transitions.org/publications/material-and-resource-energy-transition/
Induction and wound rotor technologies can fill the gap
10
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
200 kW copper rotor induction motor www.refreedrive.eu
Design optimisation ´Die-cast and fabricated
rotor
Hairpin winding
Rotor cooling
Advanced techniques exist to improve performance of
induction machines
11
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Area [mm²] 262.5746
Porosity [%] 0.01
Tol (max) [%] 5.0000
Area [mm²] 381.366
Porosity [%] 10.1323
Tol (max) [%] 5.0000
Industry Standard Zero Porosity Rotor – ZPR®
Source: Wieland
Group of interest on induction technologies
12
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
 Zero porosity
die cast copper
rotor
 Fabricated
copper rotor
 Motor design
 Motor
manufacturing
 Hosting &
Communication
https://www.linkedin.com/company/
induction-motors-platform/
Is there enough
copper to satisfy the
energy transition
demand?
Moving away from permanent magnets… but what about
copper?
13
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
What are the
embedded emissions
of copper?
Can recycled copper
be used again in
electrical
applications?
Copper is infinitely recyclable—without any loss of its
chemical or physical properties.
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
14
2
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
15
Recycled copper is the same as mined copper
 Recycled copper and newly mined
copper go through the same
refining process for delivering the
purity required for electrical
applications.
 Purity is entirely unrelated to the
origin of the copper.
 Presence of recycled content does
not impede any kind of application.
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
16
Depending on the purity of the scrap, the required processing
steps vary, but the end product is the same
Melting
Directly returned to
fabrication
Refining
(Fire / Electro)
Smelting, Converting
& Refining
<85% Cu
85% - 98%
Cu
>99% Cu
99.99%
30% 99%
60% 99%
Scrap
grade
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Potential recycled content is limited to the amount of available
scrap
17
• Available scrap is limited by past
demand
• Demand roughly doubles every 30 years
• Average lifetime of copper-using
products is about 30 years
• Recycling alone won’t be enough to
meet growing demand.
• Both mining and recycling are
needed to meet demand.
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Time
Demand
30 years
The role of scrap in meeting global copper demand
18
Source: ICSG - The World Copper Factbook
2023 https://icsg.org/copper-factbook/
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Copper Alliance members are developing recycling initiatives
19
Many smelters have evolved
into hybrid operations
Members are creating
dedicated recycling
facilities
https://www.aurubis.com/en/media/press-releases/press-releases-2021/aurubis-builds-recycling-plant-in-the-us-and-sets-its-sights-on-sustainable-growth
https://www.atlantic-copper.es/sala-de-prensa/comunicados-de-prensa/750-la-junta-de-andalucia-declara-estrategico-un-proyecto-de-economia-circular-de-atlantic-copper
Aurubis multimetal
recycling in
Augusta, U.S.
(2024)
Atlantic Copper
WEEE recycling in
Huelva, Spain
(2024)
Aurubis Hamburg
Boliden Rönnskär
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Copper—The Pathway to Net Zero
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
20
3
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
ICA members have committed to bringing the Scope 1 and 2
GHG emissions of their Cu production to net zero by 2050…
21
Source: https://copperalliance.org/resource/copper-pathway-to-net-zero/
…and to engage with the
value chain to bring Scope
3 emissions as close as
possible to net zero by
2050.
This is subject to
conditions: availability of
decarbonised electricity, of
clean technology for
machinery and higher
recovery rates of end-of-
life products.
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Long-term copper availability
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
22
4
This section has been developed to provide information regarding the long-term
availability of copper from publicly available information.
Its purpose is to provide readers with information to make independent business
decisions.
It contains forward-looking statements based on currently available data. These
statements are not guarantees and are subject to risks, uncertainties and other factors.
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Demand expected to grow
23
Key drivers for
growth:
• energy transition
• population growth
• economic
development
Historic growth
since 1900: 3,3%
CAGR
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Source: IEA Critical Minerals Data Explorer https://www.iea.org/data-and-statistics/data-tools/critical-minerals-data-explorer
IEA Announced Pledges Scenario IEA Net Zero by 2050 Scenario
There are enough copper resources to support the energy
transition and meet society’s needs
24
Total resources
5600 Mtonnes
(>250 years)
Reserves
890 Mtonnes
(41 years)
Annual production
22 Mtonnes
Deep sea deposits excluded
Primary route: mining Secondary route: recycling
450 Mtonnes available
in the “urban mine”
Identified resources
2100 Mtonnes
(100 years)
Copper can be recycled
repeatedly without
downgrading, and most
alloying elements are
recoverable.
ICSG - The World Copper Factbook 2023: https://icsg.org/copper-factbook/
Dynamic Analysis of Global Copper Flows: https://pubs.acs.org/doi/10.1021/es400069b
US Geological Survey (USGS), 2023: https://www.usgs.gov/centers/national-minerals-information-center/copper-statistics-and-information
Meeting future copper demand: https://sustainablecopper.org/meeting-future-copper-demand/
Landfills
150 Mtonnes in
landfills
End-of-life scrap
production: 4 Mtonnes
Fabrication scrap:
4 Mtonnes
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Reserves vs. Production
25
Since 1950, there has always been,
on average, 40 years of copper
reserves and over 200 years of
resources remaining.
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Source: https://copperalliance.org/sustainable-copper/about-copper/cu-demand-long-term-availability/ according to United States Geological Survey 2018
Mid-term pipeline
26
Source: The World Copper Factbook 2023
https://icsg.org/copper-factbook/
International Copper Study
Group (ICSG): a theoretical
annual capacity of around 10.8
million tonnes of copper resides
in mining projects not yet in
operation.
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Increasing copper availability
27
Exploration
results
Resources Reserves Mining
Multiple factors impact processes before extraction:
economic, environmental, technology, political and social
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Matching supply and demand: a joint effort between
stakeholders and the copper industry
Support the deployment of new mineral processing technologies
 Improvements in grinding and other techniques increase the extraction efficiency
 Leaching old mining waste offers additional reserves
Create efficient permitting and fair licensing for responsible production
 Currently, the average lead time from exploration to production is 15 to 20 years
Increase recycling rates and circularity in systems
 While copper is one of the most recycled metals, end-of-life collection, sorting,
recovery and recycling rates can be improved
Improve social acceptance of mining
 It is important that citizens understand the role of metals and mining for their future
livelihood and well-being
 Significant efforts are being made to promote responsible mining practices (see
https://coppermark.org/) and manage social and environmental impacts
Accept
and
approve
mines
Improve
recycling
Tech
nology
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
The long-term supply of permanent magnets is subject to a strong single-
country dependency and market volatility.
Induction and wound rotor technologies can fill the gap, notably considering
the latest innovations in the field.
Copper is infinitely recyclable without loss of its chemical or physical
properties. Recycling has an important role to play, however, recycled
copper alone will not be enough to meet increasing demand.
International Copper Association members have committed to bringing the
Scope 1 and 2 GHG emissions of their Cu production to net zero by 2050.
There is enough copper in the Earth’s crust; however, to extract it in a
timely and sustainable manner, a number of challenges must be collectively
addressed – including societal acceptance of mining.
29
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Thank you!
fernando.nuno@copperalliance.org
CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
Copper, a Strategic Raw Material - Circularity, GHG Emissions Pathway and Availability

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Copper, a Strategic Raw Material - Circularity, GHG Emissions Pathway and Availability

  • 1. Copper, A Strategic Raw Material Circularity, GHG Emissions Pathway and Availability CTI Symposium – 5, 6 December 2023
  • 2. AGENDA 1. Context – The use of permanent magnets 2. Copper is infinitely recyclable, without loss of properties 3. Copper—The Pathway to Net Zero 4. Long-term copper availability 2 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 3. Context – The use of permanent magnets CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association 3 1 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 4. Permanent magnet dominates the landscape of EV motor technologies 4 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Model 3 New Model S New Model X Permanent Magnet Induction Original Model S Original Model X Front motor in Model 3 (dual) e-tron new Q4 e-tron Wound Rotor 5th Gen drive Source: IDTechEx
  • 5. 5 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association x5 x3 Expected high growth in demand for permanent magnets and strong competition with the wind sector https://eit.europa.eu/sites/default/files/2021_09-24_ree_cluster_report2.pdf
  • 6. 6 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Extreme reliance on a single country https://eit.europa.eu/sites/default/files/2021_09-24_ree_cluster_report2.pdf
  • 7. High volatility in the rare earth market 7 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association https://strategicmetalsinvest.com/
  • 8. The Critical Raw Materials Act 8 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Extraction Processing & Refining Recycling 10% 40% 15% Targets by 2030 Dependency of a single country <65% https://single-market-economy.ec.europa.eu/sectors/raw-materials/areas-specific-interest/critical-raw-materials/critical-raw-materials-act_en
  • 9. Strategic and critical raw materials starting point 9 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Extraction Processing & Refining Recycling 10% 40% 15% Heavy rare earths 2020 Copper 2020 ~ 0% ~ 0% ~ 0% ~ 30% ~ 80% ~ 20% CRM Act 2030 targets Dependency of a single country <65% Mining 63% (China) Refining 85% (China) Mining 25% (Chile) Refining 40% (China) https://eit.europa.eu/sites/default/files/2021_09-24_ree_cluster_report2.pdf https://www.energy-transitions.org/publications/material-and-resource-energy-transition/
  • 10. Induction and wound rotor technologies can fill the gap 10 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association 200 kW copper rotor induction motor www.refreedrive.eu Design optimisation ´Die-cast and fabricated rotor Hairpin winding Rotor cooling
  • 11. Advanced techniques exist to improve performance of induction machines 11 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Area [mm²] 262.5746 Porosity [%] 0.01 Tol (max) [%] 5.0000 Area [mm²] 381.366 Porosity [%] 10.1323 Tol (max) [%] 5.0000 Industry Standard Zero Porosity Rotor – ZPR® Source: Wieland
  • 12. Group of interest on induction technologies 12 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association  Zero porosity die cast copper rotor  Fabricated copper rotor  Motor design  Motor manufacturing  Hosting & Communication https://www.linkedin.com/company/ induction-motors-platform/
  • 13. Is there enough copper to satisfy the energy transition demand? Moving away from permanent magnets… but what about copper? 13 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association What are the embedded emissions of copper? Can recycled copper be used again in electrical applications?
  • 14. Copper is infinitely recyclable—without any loss of its chemical or physical properties. CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association 14 2 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 15. 15 Recycled copper is the same as mined copper  Recycled copper and newly mined copper go through the same refining process for delivering the purity required for electrical applications.  Purity is entirely unrelated to the origin of the copper.  Presence of recycled content does not impede any kind of application. CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 16. 16 Depending on the purity of the scrap, the required processing steps vary, but the end product is the same Melting Directly returned to fabrication Refining (Fire / Electro) Smelting, Converting & Refining <85% Cu 85% - 98% Cu >99% Cu 99.99% 30% 99% 60% 99% Scrap grade CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 17. Potential recycled content is limited to the amount of available scrap 17 • Available scrap is limited by past demand • Demand roughly doubles every 30 years • Average lifetime of copper-using products is about 30 years • Recycling alone won’t be enough to meet growing demand. • Both mining and recycling are needed to meet demand. CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Time Demand 30 years
  • 18. The role of scrap in meeting global copper demand 18 Source: ICSG - The World Copper Factbook 2023 https://icsg.org/copper-factbook/ CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 19. Copper Alliance members are developing recycling initiatives 19 Many smelters have evolved into hybrid operations Members are creating dedicated recycling facilities https://www.aurubis.com/en/media/press-releases/press-releases-2021/aurubis-builds-recycling-plant-in-the-us-and-sets-its-sights-on-sustainable-growth https://www.atlantic-copper.es/sala-de-prensa/comunicados-de-prensa/750-la-junta-de-andalucia-declara-estrategico-un-proyecto-de-economia-circular-de-atlantic-copper Aurubis multimetal recycling in Augusta, U.S. (2024) Atlantic Copper WEEE recycling in Huelva, Spain (2024) Aurubis Hamburg Boliden Rönnskär CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 20. Copper—The Pathway to Net Zero CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association 20 3 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 21. ICA members have committed to bringing the Scope 1 and 2 GHG emissions of their Cu production to net zero by 2050… 21 Source: https://copperalliance.org/resource/copper-pathway-to-net-zero/ …and to engage with the value chain to bring Scope 3 emissions as close as possible to net zero by 2050. This is subject to conditions: availability of decarbonised electricity, of clean technology for machinery and higher recovery rates of end-of- life products. CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 22. Long-term copper availability CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association 22 4 This section has been developed to provide information regarding the long-term availability of copper from publicly available information. Its purpose is to provide readers with information to make independent business decisions. It contains forward-looking statements based on currently available data. These statements are not guarantees and are subject to risks, uncertainties and other factors. CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 23. Demand expected to grow 23 Key drivers for growth: • energy transition • population growth • economic development Historic growth since 1900: 3,3% CAGR CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Source: IEA Critical Minerals Data Explorer https://www.iea.org/data-and-statistics/data-tools/critical-minerals-data-explorer IEA Announced Pledges Scenario IEA Net Zero by 2050 Scenario
  • 24. There are enough copper resources to support the energy transition and meet society’s needs 24 Total resources 5600 Mtonnes (>250 years) Reserves 890 Mtonnes (41 years) Annual production 22 Mtonnes Deep sea deposits excluded Primary route: mining Secondary route: recycling 450 Mtonnes available in the “urban mine” Identified resources 2100 Mtonnes (100 years) Copper can be recycled repeatedly without downgrading, and most alloying elements are recoverable. ICSG - The World Copper Factbook 2023: https://icsg.org/copper-factbook/ Dynamic Analysis of Global Copper Flows: https://pubs.acs.org/doi/10.1021/es400069b US Geological Survey (USGS), 2023: https://www.usgs.gov/centers/national-minerals-information-center/copper-statistics-and-information Meeting future copper demand: https://sustainablecopper.org/meeting-future-copper-demand/ Landfills 150 Mtonnes in landfills End-of-life scrap production: 4 Mtonnes Fabrication scrap: 4 Mtonnes CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 25. Reserves vs. Production 25 Since 1950, there has always been, on average, 40 years of copper reserves and over 200 years of resources remaining. CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association Source: https://copperalliance.org/sustainable-copper/about-copper/cu-demand-long-term-availability/ according to United States Geological Survey 2018
  • 26. Mid-term pipeline 26 Source: The World Copper Factbook 2023 https://icsg.org/copper-factbook/ International Copper Study Group (ICSG): a theoretical annual capacity of around 10.8 million tonnes of copper resides in mining projects not yet in operation. CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 27. Increasing copper availability 27 Exploration results Resources Reserves Mining Multiple factors impact processes before extraction: economic, environmental, technology, political and social CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 28. Matching supply and demand: a joint effort between stakeholders and the copper industry Support the deployment of new mineral processing technologies  Improvements in grinding and other techniques increase the extraction efficiency  Leaching old mining waste offers additional reserves Create efficient permitting and fair licensing for responsible production  Currently, the average lead time from exploration to production is 15 to 20 years Increase recycling rates and circularity in systems  While copper is one of the most recycled metals, end-of-life collection, sorting, recovery and recycling rates can be improved Improve social acceptance of mining  It is important that citizens understand the role of metals and mining for their future livelihood and well-being  Significant efforts are being made to promote responsible mining practices (see https://coppermark.org/) and manage social and environmental impacts Accept and approve mines Improve recycling Tech nology CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 29. The long-term supply of permanent magnets is subject to a strong single- country dependency and market volatility. Induction and wound rotor technologies can fill the gap, notably considering the latest innovations in the field. Copper is infinitely recyclable without loss of its chemical or physical properties. Recycling has an important role to play, however, recycled copper alone will not be enough to meet increasing demand. International Copper Association members have committed to bringing the Scope 1 and 2 GHG emissions of their Cu production to net zero by 2050. There is enough copper in the Earth’s crust; however, to extract it in a timely and sustainable manner, a number of challenges must be collectively addressed – including societal acceptance of mining. 29 CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association
  • 30. Thank you! fernando.nuno@copperalliance.org CTI Symposium Berlin 5 - 6 Dec. 2023, Fernando Nuno, International Copper Association