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Service Repair Manual
Models
262C Skid Steer Loader
Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 262C SKID STEER LOADER MST
Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
246C, 256C, 262C, 262C2 and 272C Skid Steer Loaders Machine Systems
Media Number -KENR5116-02 Publication Date -01/08/2012 Date Updated -07/08/2012
i02652282
Control Valve (Work Tool) - Disassemble - High Flow
SMCS - 5051-015
Disassembly Procedure
Start By:
A. Remove the control valve. Refer to Disassembly and Assembly, "Control Valve (Work
Tool) - Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/11
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Illustration 1 g01332398
1. Remove hose (1) .
Illustration 2 g01332399
2. Remove nuts (2) and cartridge assembly (3) .
Illustration 3 g01332400
3. Remove O-ring seals (4) from cartridge assemblies (3) .
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Illustration 4 g01332409
4. Remove bolt (7), retainer (6), and solenoid (5) .
Illustration 5 g01332411
5. Remove O-ring seals (8) from solenoid (5) .
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Illustration 6 g01332421
6. Remove nuts (9) and coil assemblies (10) .
Illustration 7 g01332423
7. Remove cartridge assemblies (11) .
Illustration 8 g01332426
8. Remove O-ring seals (12) from cartridge assemblies (11) .
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Illustration 9 g01332430
9. Remove bolt (13), retainer (14), and solenoid (15) .
Illustration 10 g01332609
10. Remove O-ring seals (16) from solenoid (15) .
Illustration 11 g01332620
11. Remove nut (18) and coil assembly (17) .
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Illustration 12 g01332621
12. Remove O-ring seals (19) from coil assembly (17) .
Illustration 13 g01332622
13. Remove cartridge assembly (20) .
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Illustration 14 g01332628
14. Remove O-ring seals (21), backup ring (22), and screen (23) from cartridge assembly (20) .
Illustration 15 g01332630
15. Reposition the control valve, as shown.
16. Remove relief valves (24) and (25) .
Illustration 16 g01332649
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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17. Reposition the control valve, as shown.
18. Remove plug (26) and the O-ring seal. Remove spool assembly (27). Remove plug (28) and
the O-ring seal.
Illustration 17 g01332699
Illustration 18 g01332700
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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19. Remove plug (29) and the O-ring seal. Remove spring (30), retainer (31), and spool (32).
Remove plug (35) and the O-ring seal. Remove spring (34) and retainer (33) .
Illustration 19 g01332702
Illustration 20 g01332813
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
20. Remove plug (36) and the O-ring seal. Remove spring (37) and retainer (38). Remove plug
(40) and the O-ring seal. Remove spool assembly (39) .
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Illustration 21 g01332821
Illustration 22 g01332823
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
21. Remove plug (41) and the O-ring seal. Remove spring (42), retainer (43), and spool (44).
Remove plug (47) and the O-ring seal. Remove spring (46) and retainer (45) .
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Illustration 23 g01332824
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
22. Remove plug (48) and the O-ring seal. Remove spring (49), valve (50), spring (51), and
valve (52). Repeat for the remaining valve assemblies.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 20 22:59:16 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 262C SKID STEER LOADER MST
Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
246C, 256C, 262C, 262C2 and 272C Skid Steer Loaders Machine Systems
Media Number -KENR5116-02 Publication Date -01/08/2012 Date Updated -07/08/2012
i02652632
Control Valve (Work Tool) - Assemble - High Flow
SMCS - 5051-016
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/12
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Illustration 1 g01332824
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Install valve (52), spring (51), valve (50), and spring (49). Install the O-ring seal and plug
(48). Repeat for the remaining valve assemblies.
Illustration 2 g01332821
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Illustration 3 g01332823
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install spool (44), retainer (43), and spring (42). Install the O-ring seal and plug (41). Install
retainer (45) and spring (46). Install the O-ring seal and plug (47) .
Illustration 4 g01332702
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Illustration 5 g01332813
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Install spool assembly (39). Install the O-ring seal and plug (40). Tighten plug (40) to a
torque of 122 ± 12 N·m (90 ± 9 lb ft).
4. Install retainer (38) and spring (37). Install the O-ring seal and plug (36). Tighten plug (36)
to a torque of 122 ± 12 N·m (90 ± 9 lb ft).
Illustration 6 g01332699
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Illustration 7 g01332700
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
5. Install spool (32), retainer (31), and spring (30). Install the O-ring seal and plug (29). Install
retainer (33) and spring (34). Install the O-ring seal and plug (35) .
Illustration 8 g01332649
Improper assembly of parts that are spring loaded can cause bodily
injury.
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To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Install spool assembly (27). Install the O-ring seal and plug (26). Tighten plug (26) to a
torque of 142 ± 14 N·m (105 ± 10 lb ft). Install the O-ring seal and plug (28) .
Illustration 9 g01332630
7. Reposition the control valve, as shown.
8. Install relief valves (24) and (25). Tighten all of the relief valves to a torque of 45 ± 5 N·m
(33 ± 4 lb ft).
Illustration 10 g01332628
9. Install O-ring seals (21), backup ring (22), and screen (23) onto cartridge assembly (20) .
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Illustration 11 g01332622
10. Install cartridge assembly (20). Tighten cartridge assembly (20) to a torque of 30 ± 3 N·m
(22 ± 2 lb ft).
Illustration 12 g01332621
11. Install O-ring seals (19) onto coil assembly (17) .
Illustration 13 g01332620
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12. Install coil assembly (17) and nut (18). Tighten nut (18) to a torque of 3.4 ± 0.4 N·m (30.1 ±
3.5 lb in).
Illustration 14 g01332609
13. Install O-ring seals (16) onto solenoid (15) .
Illustration 15 g01332430
14. Install solenoid (15), retainer (14), and bolt (13). Tighten bolt (13) to a torque of 28 ± 7 N·m
(21 ± 5 lb ft).
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Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
Illustration 16 g01332426
Illustration 17 g01332423
15. Install O-ring seals (12) onto cartridge assemblies (11) .
16. Install cartridge assemblies (11). Tighten cartridge assemblies (11) to a torque of 40 ± 5
N·m (30 ± 4 lb ft).
Illustration 18 g01332421
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Caterpillar Cat 262C Skid Steer Loader (Prefix MST) Service Repair Manual Instant Download.pdf

  • 2. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 262C SKID STEER LOADER MST Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 246C, 256C, 262C, 262C2 and 272C Skid Steer Loaders Machine Systems Media Number -KENR5116-02 Publication Date -01/08/2012 Date Updated -07/08/2012 i02652282 Control Valve (Work Tool) - Disassemble - High Flow SMCS - 5051-015 Disassembly Procedure Start By: A. Remove the control valve. Refer to Disassembly and Assembly, "Control Valve (Work Tool) - Remove". Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. 1/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g01332398 1. Remove hose (1) . Illustration 2 g01332399 2. Remove nuts (2) and cartridge assembly (3) . Illustration 3 g01332400 3. Remove O-ring seals (4) from cartridge assemblies (3) . 2/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 4 g01332409 4. Remove bolt (7), retainer (6), and solenoid (5) . Illustration 5 g01332411 5. Remove O-ring seals (8) from solenoid (5) . 3/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 6 g01332421 6. Remove nuts (9) and coil assemblies (10) . Illustration 7 g01332423 7. Remove cartridge assemblies (11) . Illustration 8 g01332426 8. Remove O-ring seals (12) from cartridge assemblies (11) . 4/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 9 g01332430 9. Remove bolt (13), retainer (14), and solenoid (15) . Illustration 10 g01332609 10. Remove O-ring seals (16) from solenoid (15) . Illustration 11 g01332620 11. Remove nut (18) and coil assembly (17) . 5/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 12 g01332621 12. Remove O-ring seals (19) from coil assembly (17) . Illustration 13 g01332622 13. Remove cartridge assembly (20) . 6/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 14 g01332628 14. Remove O-ring seals (21), backup ring (22), and screen (23) from cartridge assembly (20) . Illustration 15 g01332630 15. Reposition the control valve, as shown. 16. Remove relief valves (24) and (25) . Illustration 16 g01332649 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. 17. Reposition the control valve, as shown. 18. Remove plug (26) and the O-ring seal. Remove spool assembly (27). Remove plug (28) and the O-ring seal. Illustration 17 g01332699 Illustration 18 g01332700 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 8/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. 19. Remove plug (29) and the O-ring seal. Remove spring (30), retainer (31), and spool (32). Remove plug (35) and the O-ring seal. Remove spring (34) and retainer (33) . Illustration 19 g01332702 Illustration 20 g01332813 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 20. Remove plug (36) and the O-ring seal. Remove spring (37) and retainer (38). Remove plug (40) and the O-ring seal. Remove spool assembly (39) . 9/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 21 g01332821 Illustration 22 g01332823 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 21. Remove plug (41) and the O-ring seal. Remove spring (42), retainer (43), and spool (44). Remove plug (47) and the O-ring seal. Remove spring (46) and retainer (45) . 10/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 23 g01332824 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 22. Remove plug (48) and the O-ring seal. Remove spring (49), valve (50), spring (51), and valve (52). Repeat for the remaining valve assemblies. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Nov 20 22:59:16 UTC+0800 2019 11/11 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 262C SKID STEER LOADER MST Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 246C, 256C, 262C, 262C2 and 272C Skid Steer Loaders Machine Systems Media Number -KENR5116-02 Publication Date -01/08/2012 Date Updated -07/08/2012 i02652632 Control Valve (Work Tool) - Assemble - High Flow SMCS - 5051-016 Assembly Procedure Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times. Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. 1/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 1 g01332824 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 1. Install valve (52), spring (51), valve (50), and spring (49). Install the O-ring seal and plug (48). Repeat for the remaining valve assemblies. Illustration 2 g01332821 2/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 3 g01332823 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 2. Install spool (44), retainer (43), and spring (42). Install the O-ring seal and plug (41). Install retainer (45) and spring (46). Install the O-ring seal and plug (47) . Illustration 4 g01332702 3/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 5 g01332813 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 3. Install spool assembly (39). Install the O-ring seal and plug (40). Tighten plug (40) to a torque of 122 ± 12 N·m (90 ± 9 lb ft). 4. Install retainer (38) and spring (37). Install the O-ring seal and plug (36). Tighten plug (36) to a torque of 122 ± 12 N·m (90 ± 9 lb ft). Illustration 6 g01332699 4/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 7 g01332700 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 5. Install spool (32), retainer (31), and spring (30). Install the O-ring seal and plug (29). Install retainer (33) and spring (34). Install the O-ring seal and plug (35) . Illustration 8 g01332649 Improper assembly of parts that are spring loaded can cause bodily injury. 5/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 6. Install spool assembly (27). Install the O-ring seal and plug (26). Tighten plug (26) to a torque of 142 ± 14 N·m (105 ± 10 lb ft). Install the O-ring seal and plug (28) . Illustration 9 g01332630 7. Reposition the control valve, as shown. 8. Install relief valves (24) and (25). Tighten all of the relief valves to a torque of 45 ± 5 N·m (33 ± 4 lb ft). Illustration 10 g01332628 9. Install O-ring seals (21), backup ring (22), and screen (23) onto cartridge assembly (20) . 6/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Illustration 11 g01332622 10. Install cartridge assembly (20). Tighten cartridge assembly (20) to a torque of 30 ± 3 N·m (22 ± 2 lb ft). Illustration 12 g01332621 11. Install O-ring seals (19) onto coil assembly (17) . Illustration 13 g01332620 7/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. 12. Install coil assembly (17) and nut (18). Tighten nut (18) to a torque of 3.4 ± 0.4 N·m (30.1 ± 3.5 lb in). Illustration 14 g01332609 13. Install O-ring seals (16) onto solenoid (15) . Illustration 15 g01332430 14. Install solenoid (15), retainer (14), and bolt (13). Tighten bolt (13) to a torque of 28 ± 7 N·m (21 ± 5 lb ft). 8/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
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  • 22. Illustration 16 g01332426 Illustration 17 g01332423 15. Install O-ring seals (12) onto cartridge assemblies (11) . 16. Install cartridge assemblies (11). Tighten cartridge assemblies (11) to a torque of 40 ± 5 N·m (30 ± 4 lb ft). Illustration 18 g01332421 9/12 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/20 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...