2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E MINI HYD EXCAVATOR TTN
Configuration: 304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04713070
Sprocket - Remove and Install
SMCS - 4164-010
Removal Procedure
Start By:
a. Remove the track.
Illustration 1 g02817696
1. Remove bolts (1) and sprocket (2).
Installation Procedure
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3. Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 242 -
Illustration 2 g02817696
1. Install sprocket (2). Install Tooling (A) to bolts (1). Install bolts (1).
End By:
a. Install the track.
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4. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E MINI HYD EXCAVATOR TTN
Configuration: 304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04713101
Final Drive and Travel Motor - Remove
SMCS - 4050-011; 4351-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Start By:
a. Remove the sprocket.
b. Release the hydraulic system pressure.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep
contaminants from entering the system.
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5. Illustration 1 g01229641
1. Remove bolts (1) and cover (2).
Illustration 2 g01229644
2. Attach Tooling (A) and a suitable lifting device to the final drive and travel motor. The
weight of the final drive and travel motor is approximately 63 kg (140 lb).
Illustration 3 g02822616
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6. Illustration 4 g01229645
3. . Disconnect hose assemblies (3). Remove bolts (4) and the final drive and travel motor (5).
Copyright 1993 - 2020 Caterpillar Inc.
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E MINI HYD EXCAVATOR TTN
Configuration: 304E Mini Hydraulic Excavator TTN00001-UP (MACHINE)
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i06024633
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9895 Crossblock 1
B 1P-1857 Retaining Ring Pliers 1
C 9S-9152 Bearing Puller Gp 1
D 289-6052 Spanner Wrench 1
Start By:
A. Remove the final drive and the travel motor.
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11. Illustration 9 g01244981
9. Remove washers (14) .
Illustration 10 g01244982
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove plug (15) and the O-ring seal.
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13. Illustration 14 g01244987
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
14. Remove plug (19) and the O-ring seal.
Illustration 15 g01244988
15. Remove retainer (20) and spring (21) .
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14. Illustration 16 g01244989
16. Remove spool (22) .
Illustration 17 g01244991
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
17. Remove bolts (23) and head (24) .
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15. Illustration 18 g01244992
18. Remove port plate (25) , bearing (27) , and pins (26) .
Illustration 19 g01244993
19. Remove springs (28) from piston (32) .
20. Remove O-ring seal (29) , O-ring seals (30) , and O-ring seals (31) .
Illustration 20 g01244994
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16. 21. Install Tooling (A) .
22. Apply approximately 345 kPa (50 psi)of shop air pressure in order to remove piston (32) .
Illustration 21 g01244996
23. Remove O-ring seals (34) and backup rings (33) .
Illustration 22 g01244997
24. Remove barrel (36) and plate (35) .
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17. Illustration 23 g01244999
25. Remove pins (37) .
Illustration 24 g01244998
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
26. Use a suitable press and Tooling (B) in order to remove retaining ring (38) .
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19. Illustration 28 g01245007
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
30. Remove pistons (46) , balls (49) , shaft (47) , and bearing (48) .
Illustration 29 g01245008
31. Use Tooling (C) in order to remove bearing (48) from shaft (47) .
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20. Illustration 30 g01245009
32. Remove springs (50) and seal (51) .
Illustration 31 g01245010
33. Remove bolts (52) .
34. Use Tooling (D) in order to remove nut (53) .
35. Remove ring gear (54) from motor housing (55) .
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21. Illustration 32 g03779864
Illustration 33 g03779867
Illustration 34 g03779907
36. Remove plug (56) . There is a count of 132 balls (57) . Remove balls (57) .
37. Remove Duo-Cone seal (58) and bearing (59) .
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22. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
23. Illustration 35 g03779912
38. Remove Duo-Cone seal (60) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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