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1
DRYWALL
PARTITIONSGYPSUM WALL BOARD SYSTEMS
Knauf was founded as a family-owned company by
the brothers Karl and Dr. Alfons Knauf in 1932 in
Germany.
The Knauf Group is present in its native country
with numerous companies that manufacture
innovative products geared to the applications
and various requirements of the modern building
materials market.
In their capacity as specialists for problem
solutions, these firms, which operate mainly in the
dry construction and plastering sectors, market their
products worldwide.
Operating more than 150 production sites worldwide,
today, Knauf is one of the world’s leading
manufacturers of building materials.
Knauf has a workforce of 23,000 in 40 countries
and in 2012 the company generated sales was
approximately 7 billion Euros.
Knauf LLC is the regional subsidiary for the Knauf
Group in the Middle East, providing technical and
commercial support, specification, design and
training services.
3
Contents
05Systems overview
06Partitions KW B111 - single stud single layer
08Partitions KW B112 - single stud double layer
10Partitions KW B115 - double stud double layer
12Partitions KW B116 - double stud double layer, braced
14T Junctions and other wall connections
15Corners
16Connection with other assemblies
17Deflection head
18Training
19Installation steps
20General requirements
21Processing gypsum boards
22Studs positioning
23Studs positioning - Splicing of studs
24Framing
25Fixing loads / Cantilever loads
26Door openings
27Window openings
28Cladding of boards
29Boards fixing
30Curved partitions
31Joint treatment
32System components
37Summary of test reports and certifications
38Certifications
04
Our systems
These are systems that meet all your application and construction needs. Innovation, ease of use
and integration come together to provide powerful, high performance and simple-to-implement
solutions across all building sectors.
5 05
Systems overview
Height
Partition
width
Sound
reduction (RW)
Fire resistanceDescriptionSystems
KW B116
KW B115
KW B112
KW B111
Up to 8.05 m
Up to 9.7 m
Up to 6.75 m
Up to 6.95 m
100 - 206 mm
75 - 176 mm
155 - 249 mm
300 - 450 mm
46 - 54 db
38 - 49 db
56 - 60 db
≥ 58 db
Up to 120 min.
Up to 120 min.
Up to 120 min.
n Economical solution
n Fast space division
n Optimum solution
n Meets most design
	criteria
n Small footprint
n High fire resistance
n High acoustic
	performances
n High fire resistance
n Optimum for
	 separation walls
n Very good acoustic 	
	performance.
n Accomodates large
	 service runs
n High fire resistance
n Adjustable footprint
06
-25 mm38 dB23 Kg/m2
3.10 m75 mmCW 501 x 12.5 mmRegular
-50 mm42 dB30 Kg/m2
3.35 m80 mmCW 501 x 15 mmRegular
-50 mm41 dB25.8 Kg/m2
3.10 m75 mmCW 501 x 12.5 mmFire resistant
-50 mm42 dB30 Kg/m2
3.35 m80 mmCW 501 x 15 mmFire resistant
-50 mm39 dB25 Kg/m2
4.30 m95 mmCW 701 x 12.5 mmRegular
-50 mm44 dB30 Kg/m2
4.35 m100 mmCW 701 x 15 mmRegular
-50 mm43 dB25.8 Kg/m2
4.30 m95 mmCW 701 x 12.5 mmFire resistant
-50 mm44 dB30 Kg/m2
4.35 m100 mmCW 701 x 15 mmFire resistant
-50 mm41 dB25 Kg/m2
5.10 m117 mmCW 921 x 12.5 mmRegular
-50 mm46 dB30 Kg/m2
5.50 m122 mmCW 921 x 15 mmRegular
-50 mm45 dB25.8 Kg/m2
5.10 m117 mmCW 921 x 12.5 mmFire resistant
-50 mm46 dB30 Kg/m2
5.50 m122 mmCW 921 x 15 mmFire resistant
-50 mm43 dB25 Kg/m2
7.70 m171 mmCW 1461 x 12.5 mmRegular
-50 mm49 dB30 Kg/m2
8.05 m176 mmCW 1461 x 15 mmRegular
-50 mm47 dB25.8 Kg/m2
7.70 m171 mmCW 1461 x 12.5 mmFire resistant
-50 mm49 dB30 Kg/m2
8.05 m176 mmCW 1461 x 15 mmFire resistant
Fire rating5Insulation4
thick.
Sound3
Insulation
Rw
Approx.
Weight
Max. height2
Total thick.Studs size1Cladding
thick.
Board Type
1. 	 Knauf CW profiles metal thickness 0.6 mm, flange 35 mm
2.	 Maximum heights calculated based on a limiting deflection l/240 on 200 Pa
3. 	 Sound calculation based on ISO 140
4.	 Glass wool insulation, 16 Kg/m3
5.	 Fire rating according to BS-EN 476, part 4
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters.
Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
Partitions KW B111
7 07
KW B111 Ceiling connection
KW B111 Floor connection
KW B111 Connection to solid wall
KW B111 Joint
Knauf Approved Sealant
Knauf Approved Fixing
Knauf UW Runner
Knauf Drywall Screw
Knauf Gypsum Board
Knauf CW Stud
Knauf Insulation Material
Knauf Approved Fixing
Knauf CW Stud
Knauf Insulation Material
Knauf UW Runner
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf UW Runner
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Joint Compound
+ Joint Tape
Knauf Insulation Material
Knauf CW Stud
Knauf Gypsum Board
Knauf Approved Sealant
Knauf Approved Fixing
Knauf UW Runner
Knauf Drywall Screw
Knauf Gypsum Board
Knauf CW Stud
Knauf Insulation Material
Knauf Approved Fixing
Knauf CW Stud
Knauf Insulation Material
Knauf UW Runner
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf UW Runner
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Joint Compound
+ Joint Tape
Knauf Insulation Material
Knauf CW Stud
Knauf Gypsum Board
Knauf Approved Sealant
Knauf Approved Fixing
Knauf UW Runner
Knauf Drywall Screw
Knauf Gypsum Board
Knauf CW Stud
Knauf Insulation Material
Knauf Approved Fixing
Knauf CW Stud
Knauf Insulation Material
Knauf UW Runner
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf UW Runner
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Joint Compound
+ Joint Tape
Knauf Insulation Material
Knauf CW Stud
Knauf Gypsum Board
Stud SpacingBoard WidthBoard Type
600 mm1200 mmRegular (RG)
600 mm1200 mmMoisture resistant (MR)
600 mm1200 mmFire resistant (FR)
600 mm1200 mm
Fire and moisture
resistant (FM)
Knauf Approved Sealant
Knauf Approved Fixing
Knauf UW Runner
Knauf Drywall Screw
Knauf Gypsum Board
Knauf CW Stud
Knauf Insulation Material
Knauf Approved Fixing
Knauf CW Stud
Knauf Insulation Material
Knauf UW Runner
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf UW Runner
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Joint Compound
+ Joint Tape
Knauf Insulation Material
Knauf CW Stud
Knauf Gypsum Board
CW stud
08
Partitions KW B112
60 min25 mm47 dB42.6 Kg/m2
4.80 m100 mmCW 502 x 12.5 mmRegular
60 min50 mm49 dB55.1 Kg/m2
5.15 m110 mmCW 502 x 15 mmRegular
90 min50 mm49 dB46.7 Kg/m2
4.80 m100 mmCW 502 x 12.5 mmFire resistant
120 min50 mm49 dB55.1 Kg/m2
5.15 m110 mmCW 502 x 15 mmFire resistant
60 min50 mm49 dB42.6 Kg/m2
5.95 m120 mmCW 702 x 12.5 mmRegular
60 min50 mm52 dB55.1 Kg/m2
6.35 m130 mmCW 702 x 15 mmRegular
90 min50 mm52 dB46.7 Kg/m2
5.95 m120 mmCW 702 x 12.5 mmFire resistant
120 min50 mm52 dB55.1 Kg/m2
6.35 m130 mmCW 702 x 15 mmFire resistant
60 min50 mm50 dB42.6 Kg/m2
7.20 m142 mmCW 922 x 12.5 mmRegular
60 min50 mm53 dB55.1 Kg/m2
7.55 m152 mmCW 922 x 15 mmRegular
90 min50 mm53 dB46.7 Kg/m2
7.20 m142 mmCW 922 x 12.5 mmFire resistant
120 min50 mm53 dB55.1 Kg/m2
7.55 m152 mmCW 922 x 15 mmFire resistant
60 min50 mm52 dB42.6 Kg/m2
9.60 m196 mmCW 1462 x 12.5 mmRegular
60 min50 mm54 dB55.1 Kg/m2
9.70 m206 mmCW 1462 x 15 mmRegular
90 min50 mm54 dB46.7 Kg/m2
9.60 m196 mmCW 1462 x 12.5 mmFire resistant
120 min50 mm54 dB55.1 Kg/m2
9.70 m206 mmCW 1462 x 15 mmFire resistant
Fire rating5Insulation4
thick.
Sound3
Insulation
Rw
Approx.
Weight
Max. height2
Total thick.Studs size1Cladding
thick.
Board Type
1. 	 Knauf CW profiles metal thickness 0.6 mm, flange 35 mm
2.	 Maximum heights calculated based on a limiting deflection l/240 on 200 Pa
3. 	 Sound calculation based on ISO 140
4.	 Glass wool insulation, 16 Kg/m3
5.	 Fire rating according to BS-EN 476, part 4
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters.
Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
9 09
KW B112 Ceiling connection
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Joint Compound
+ Joint Tape
Knauf Insulation Material
Knauf CW Stud
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Insulation Material
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant
Knauf UW Runner
Knauf CW Stud
Knauf Approved Fixing
Knauf Insulation Material
Stud SpacingBoard WidthBoard Type
600 mm1200 mmRegular (RG)
600 mm1200 mmMoisture resistant (MR)
600 mm1200 mmFire resistant (FR)
600 mm1200 mm
Fire and moisture
resistant (FM)
KW B112 Floor connection
KW B112 Connection to solid wall
KW B112 Joint
10
Partitions KW B115
60 min2 x 25 mm56 dB47.6 Kg/m2
4.70 m155 mm2x CW 502 x 12.5 mmRegular
60 min2 x 50 mm58 (49) dB60.1 Kg/m2
5.15 m165 mm2x CW 502 x 15 mmRegular
90 min2 x 50 mm58 (50) dB51.7 Kg/m2
4.70 m155 mm2x CW 502 x 12.5 mmFire resistant
120 min2 x 50 mm58 (49) dB60.1 Kg/m2
5.15 m165 mm2x CW 502 x 15 mmFire resistant
60 min2 x 25 mm58 dB47.6 Kg/m2
5.50 m195 mm2x CW 702 x 12.5 mmRegular
60 min2 x 50 mm58 (49) dB60.1 Kg/m2
5.75 m205 mm2x CW 702 x 15 mmRegular
90 min2 x 50 mm58 (50) dB51.7 Kg/m2
5.50 m195 mm2x CW 702 x 12.5 mmFire resistant
120 min2 x 50 mm58 (49) dB60.1 Kg/m2
5.75 m205 mm2x CW 702 x 15 mmFire resistant
60 min2 x 25 mm59 dB47.6 Kg/m2
6.50 m239 mm2x CW 922 x 12.5 mmRegular
60 min2 x 50 mm59 (51) dB60.1 Kg/m2
6.75 m249 mm2x CW 922 x 15 mmRegular
90 min2 x 50 mm59 (50) dB51.7 Kg/m2
6.50 m239 mm2x CW 922 x 12.5 mmFire resistant
120 min2 x 50 mm59 (51) dB60.1 Kg/m2
6.75 m249 mm2x CW 922 x 15 mmFire resistant
Fire rating5Insulation4
thick.
Sound3
Insulation
Rw (Rw+Ctr)
Approx.
Weight
Max. height2
Total thick.Studs size1Cladding
thick.
Board Type
1. 	 Knauf CW profiles metal thickness 0.6 mm, flange 35 mm
2.	 Maximum heights calculated based on a limiting deflection l/240 on 200 Pa
3. 	 Sound calculation based on ISO 140
4.	 Glass wool insulation, 16 Kg/m3
5.	 Fire rating according to BS-EN 476, part 4
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters.
Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
11 11
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Joint Compound
+ Joint Tape
Knauf Insulation Material
Knauf Sealing Tape
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Sealing Tape
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Insulation Material
Knauf Sealing Tape
Knauf Gypsum Board
Knauf CW Runner
Insulation Material
Knauf Sealing Tape
Knauf Drywall Screw
Knauf UW Stud
Knauf Approved Fixing
Knauf Approved Sealant
Stud SpacingBoard WidthBoard Type
600 mm1200 mmRegular (RG)
600 mm1200 mmMoisture resistant (MR)
600 mm1200 mmFire resistant (FR)
600 mm1200 mm
Fire and moisture
resistant (FM)
KW B115 Ceiling connection
KW B115 Floor connection
KW B115 Connection to solid wall
KW B115 Joint
CW stud
Knauf Gypsum Board
Knauf UW Runner
Insulation Material
Knauf Sealing Tape
Knauf Drywall Screw
Knauf CW Stud
Knauf Approved Fixing
Knauf Approved Sealant
12
Partitions KW B116
60 min2 x 50 mm≥ 58 (55) dB47.6 Kg/m2
4.05 m300-460mm2x CW 502 x 12.5 mmRegular
60 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2
4.05 m300-460mm2x CW 502 x 15 mmRegular
90 min2 x 50 mm≥ 58 (55) dB51.7 Kg/m2
4.05 m300-460mm2x CW 502 x 12.5 mmFire resistant
120 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2
4.05 m300-460mm2x CW 502 x 15 mmFire resistant
60 min2 x 50 mm≥ 58 (55) dB47.6 Kg/m2
5.50 m300-460mm2x CW 702 x 12.5 mmRegular
60 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2
5.50 m300-460mm2x CW 702 x 15 mmRegular
90 min2 x 50 mm≥ 58 (55) dB51.7 Kg/m2
5.50 m300-460mm2x CW 702 x 12.5 mmFire resistant
120 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2
5.50 m300-460mm2x CW 702 x 15 mmFire resistant
60 min2 x 50 mm≥ 58 (55) dB47.6 Kg/m2
6.95 m300-460mm2x CW 922 x 12.5 mmRegular
60 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2
6.95 m300-460mm2x CW 922 x 15 mmRegular
90 min2 x 50 mm≥ 58 (55) dB51.7 Kg/m2
6.95 m300-460mm2x CW 922 x 12.5 mmFire resistant
120 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2
6.95 m300-460mm2x CW 922 x 15 mmFire resistant
Fire rating5Insulation4
thick.
Sound3
Insulation
Rw (Rw+Ctr)
Approx.
Weight
Max. height2
Total thick.Studs size1Cladding
thick.
Board Type
1. 	 Knauf CW profiles metal thickness 0.6 mm, flange 44 mm
2.	 Maximum heights calculated based on a limiting deflection l/240 on 240 Pa
3. 	 Sound calculation based on ISO 140
4.	 Glass wool insulation, 16 Kg/m3
5.	 Fire rating according to BS-EN 476, part 4
For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board,
or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters.
Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical
Department at +971 4 3377170.
13 13
Knauf UW Runner
Knauf CW Stud
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
Knauf Gypsum Board
Knauf Insulation Material
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
X
Knauf CW Stud
Knauf Drywall Screw
Knauf UW Runner
Knauf Insulation Material
Knauf Drywall Screw
Knauf Joint Compound + Joint Tape
Knauf Gypsum Board
Knauf Board strip
Knauf UW Runner
Knauf CW Stud
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
Knauf Gypsum Board
Knauf Insulation Material
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
X
Knauf CW Stud
Knauf Drywall Screw
Knauf UW Runner
Knauf Insulation Material
Knauf Drywall Screw
Knauf Joint Compound + Joint Tape
Knauf Gypsum Board
Knauf Board strip
Knauf UW Runner
Knauf CW Stud
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
Knauf Gypsum Board
Knauf Insulation Material
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
X
Knauf CW Stud
Knauf Drywall Screw
Knauf UW Runner
Knauf Insulation Material
Knauf Drywall Screw
Knauf Joint Compound + Joint Tape
Knauf Gypsum Board
Knauf Board strip
Knauf UW Runner
Knauf CW Stud
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
Knauf Gypsum Board
Knauf Insulation Material
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strip
X
X
Knauf CW Stud
Knauf Drywall Screw
Knauf UW Runner
Knauf Insulation Material
Knauf Drywall Screw
Knauf Joint Compound + Joint Tape
Knauf Gypsum Board
Knauf Board strip
300300approx.750approx.600
X
KW B116 Ceiling connection
KW B116 Floor connection
KW B116 Connection to solid wall
KW B116 Joint
Stud SpacingBoard WidthBoard Type
600 mm1200 mmRegular (RG)
600 mm1200 mmMoisture resistant (MR)
600 mm1200 mmFire resistant (FR)
600 mm1200 mm
Fire and moisture
resistant (FM)
System braced with gypsum board strips 300 mm height, spacing 750 mm center to center.
14
KW B111 T junction - alternative KW B112 T junction - alternative
KW B111 T junction KW B112 T junction
KW B115 T junction - alternative KW B116 Connection to wall
T junction and other wall connections
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Appr oved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf UW Runner Knauf Gypsum Board
Knauf Insulation Material
Knauf Sealing Tape
KnaufAluxCornerTapeor
CornerTrimifnecessary
Knauf UW Runner
Knauf CW Stud
Knauf Gypsum Board
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Insulation Material
15 15
Corners
KW B111 Corner detail
KW B112 Corner detail
KW B115 Corner detail
KW B112 Angled corner
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf Alux Corner Tape or
Corner Trim if necessary
Knauf Alux Corner Tape or
Corner Trim if necessary
Knauf Gypsum Board
Knauf UW Runner
Knauf Drywall Screw
Knauf CW Stud
Knauf Approved Sealant
Knauf Insulation Material
Knauf CW Stud
Knauf Approved Sealant
Shape wooden
Filler by others
Knauf Fiber Glass Joint Tape
Knauf Drywall Screw
Knauf UW Runner
Knauf Gypsum Board
Knauf Insulation Material
Knauf Alux Corner
Tape or Corner Trim
if necessary
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf Alux Corner Tape or
Corner Trim if necessary
16
KW B112 Connection with wall lining KW B112 Connection with solid wall
Control joints
Install control joints
n At maximum 15 m intervals
n At all control / expansion joints present in the structure
n At any change in the substrate material
Knauf CW Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf Insulation Material
Knauf CW Stud
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
Knauf CW Stud
Knauf Drywall Screw
Knauf Gypsum Board
Knauf UW Runner
150 mm
Connection with other assemblies
Knauf TN Drywall Screw
Knauf Gypsum Board
Knauf CW Stud
Knauf Universal Bracket
Knauf LN
Drywall Screw
Knauf Sealing Tape
Knauf Insulation Material
Not Fire Rated Partition
KW B111 Control joint KW B112 Control joint
17 17
n Knauf drywall systems can provide a deflection up to +10 mm using the standard 	
	 detail and standard flange UW track
n For higher deflection requirements, up to 25 mm non fire rated and up to 20 mm fire	
	 rated, use the deep flange UW track (60 mm)
KW B111 Deflection head
KW B115 Deflection head
KW B112 Deflection head
KW B116 Deflection head
a
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Insulation Material
Knauf Board Strips
= 20
a
=10-20mm
= 20
= 20
a
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Insulation Material
Knauf Board Strips
= 20
a
a=10-20mm
= 20
= 20
a
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Insulation Material
Knauf Board Strips
Knauf Sealing Tape
Knauf UW Runner
Knauf CW Stud
Knauf Approved Sealant
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Gypsum Board
Knauf Insulation Material
Knauf Board Strips
Knauf Board Strip
X
Deflection head
18
Training
Knauf Training Academy has purposely been developed to offer a variety of courses that provide practical training on
the design and construction of plasterboard systems. Training also improves the safety on site and helps companies
compete more effectively. Take advantage of earning hands-on experience whilst under the guidance of a Knauf
training specialist.
The courses that we offer include partitions, wall linings, shaftwalls and suspended ceilings. Training is also provided
on tape & jointing (hand application).
The main aim of these courses is to provide knowledge and an understanding on the installation and the key purpose
of Knauf drywall systems. Also we want to ensure that all trainees have full confidence in their ability when either
proposing a Knauf system or constructing a system on-site. Knauf Training will also give you a better understanding
of the products that we offer in the market, and allow you to understand what products are needed to assemble a
Knauf system correctly and professionally. With the growing pressure & expectations of developers for fast and
professionally constructed work, you can be sure with the knowledge & guidance of Knauf expert trainers you will be
on the road to perfection.
 
The Key Advantages of Knauf Training:
n Improve efficiency n Reduce wastage of materials n Learn proper application methods	
n Faster installation time n Practice in the use of high-end drywall tools
n Ensure successful delivery of projects
19 19
Installation steps
Insert timber battens within Knauf
‘C’ Studs to provide fixing for door
frame (if required).
Snip and bend back Knauf ‘U’
Channel for extra rigidity around
door openings.
3
Twisting Knauf ‘C’ Stud
into position.
Snip and bend back Knauf Deep
Flange ‘U’ Channel to form the
door frame.
Fixing Knauf Plasterboard to the
completed framework.
Fixing Knauf Deep Flange ‘U’
Channel to form perimeter framing
After fixing the head track, the floor track should be positioned by
using a vertical stud and a laser / spirit level.
Fixing Knauf ‘C’ Stud to form the
position frame abutment.
20
General requirements
Control joints
n At maximum 15 m
n At all control / expansion joints present in the structure
n At any change in the substrate material
Jointing
n Jointing should be done with joint compound Knauf Readygips and Knauf Joint Tape
n On double layer partitions, jointing can be done only for the upper layer
Connections sealing
n For acoustic requirements, seal the perimeter connections with acoustical sealant
Fire penetration
n Use approved fire penetration details and sealants.
n Power sockets, switch sockets, splitter sockets etc. are allowed to be 		
	 installed at any position.
n In systems with sound requirements, do not install power sockets opposite 	
	 to each other n Electrical socket boxes can be formed by using punching tools
n For fire rated systems, the socket must be fire rated with minimum the same 	
	 fire rating as the partition.
n Use tested and certificated putty pads for sockets in fire rated systems.
	
n M&E cabling can be inserted through Knauf CW studs
n Insulation materials such as stone wool, glass wool, EPS should be 		
	 planted within the CW studs.
n The insulation can be fixed either friction fit or fixed securely by other means.
n Once the insulation + cabling work is finished, the board on the other side 	
	 of partition should be cladded
Knauf CW- Profil
with h shaped
punches
Installation
Knauf CW- Profil
21 21
Cut the paper face with a sharp knife
Cut the board 45 degrees Smooth the cut edge with a beveler
Processing gypsum boards
Cutting and processing the boards
n	Knauf Boards shall be cut by scoring and breaking or by sawing
n	When cutting by scoring, the face paper shall be cut with a utility knife
n	Knauf boards shall be broken by snapping boards in the reverse direction, then cutting the back 		
	 paper with a utility knife
n	Cut edges should be smoothed with Knauf Beveler / Rasp Combo to obtain neat joints when installed
n	Short edges should be chamfered with Knauf Beveler / Rasp Combo
n	Holes for pipes or other small openings shall be scored on the back and the face outlined before
	 removal / cut out with a purposely designed tool
Score the board by pushing along the
cut side, then cut the other paper side
22
Studs positioning
System KW B111/ B112 System KW B115 System KW B116
Knauf Stud Knauf Stud Knauf Stud
Knauf UW Runner Knauf UW RunnerKnauf UW Runner
Decoupled
with insulation
strips
Braced with
board strips
Positioning the tracks and perimeter studs
n	Mark location of partitions accurately on concrete structure with stringline / laser
n	Use Knauf Sealing Tape or Acoustical Sealant under Knauf CW studs and UW Tracks forming the perimeter
	 For acoustic rated partitions use acoustical sealant or fire & acoustical sealant
n	Bottom and top track shall be aligned accurately at the floor and ceiling
n	Fix the bottom UW track and top track and CW studs on perimeter at maximum 600 mm centers for non
	 fire rated partitions (at 500 mm center for fire rated partitions) and maximum 50 mm from end of track
23 23
Studs positioning - Splicing of studs
n Displace stud joints vertically
n In the overlap area, rivet, screw attach or crimp the studs
Vertical extension of studs (splicing)
Option 1 – 2 CW
studs interlaced like a box
Option 2 – 2 CW studs. Joint
connected with additional CW stud
Option 3 – 2 CW studs. Joint
connected with additional UW track
Stud 1
Stud 2
Stud 1
Stud 2
Additional
stud
Additional
UW Profile
Stud 1
Stud 2
OverlapStud size
≥ 50 cmCW 50
≥ 70 cmCW 70
≥ 92 cmCW 92
≥ 146 cmCW 146
Calculation example:
Option 1 CW 50 – overlap 50 cm
Option 2 CW 50 – additional piece CW 50, 100 cm
Option 3 CW 50 – additional piece of UW 50, 100 cm
u
uu
uu
u
24
Framing
n Knauf partition standard deflection detail allows for 10 mm positive / negative deflection
n For higher deflection, use the deflection head
n Space studs at max. 600 mm centers. For partitions where loads are going to be applied, please follow our
	 details for nogging
n Friction fit Knauf CW Studs vertically into Knauf UW Tracks with maximum spacing of 600 mm, this will allow for
	 adjustment when boarding
n Extra studs should be provided at openings, corners and stop ends. Studs at corners, stop ends, T junctions and 	
	 openings should be fixed to floor and ceiling channels by metal framing screws or pierce punching
Framing
A A
Nogging
for Services
CW
Stud
Top Track
Bottom Track
Door
Opening
A A
Nogging
for Services
CW
Stud
Top Track
Bottom Track
Door
Opening
25 25
CW Stud
18mm Plywood
ScrewScrew
A A
Section A - A
L Angle 25 x 25 x 0.5 mm
Fixing loads / Cantilever loads
Knauf HartmutCavity Fixings
Driva Plus Self Drilling
Metal Plug
Cladding Thickness
35 Kg12 Kg7 Kgmin. 12.5 mm
55 Kg>12 Kg> 7 Kgmin. 2 x 12.5 mm
Loading capacity lightweight anchorage
Performance AchievedCladding ThicknessMin. Stud Size
Heavyweight
anchorage -wallcupboard
Heavyweight
anchorage -washbasin
Crowd Pressure
2000 N*1500 N*1.5 kN/m1 x 12.5 mmCW 50 x 35 x 0.6 mm
5000 N**2500 N**3.0 kN/ m2 x 12.5 mmCW 50 x 35 x 0.6 mm
Crowd pressure and loading capacity heavyweight anchorage
* K543 Knauf Hartmut with M5 x 60 mm screw with additional 18 mm thick plywood backing
** K543 Knauf Hartmut with M5 x 75 mm screw with additional 18 mm thick plywood backing
n Install a 18 mm plywood backing between the profiles
n Fix the plywood on one side with L angle
	 ( 25 x 25 x 0.5 mm)
n Screw spacing: 100 mm
n The plywood backing should be 100 mm wider than total 	
	 height of the object (wash basin, cupboard)
26
n Use Boxed Knauf CW Studs for forming door frames (up to 60 kg)
n Locate a vertical stud within 100 mm of door frame for reinforcement
n UW Channel used for floor track should be extended min 300 mm and returned and fixed to the CW door stud
n Additional fixings should be included when fixing the floor channel, 150 mm back from the opening
n A head shall be formed over metal door with a cut-to-length
	 section of track
n The section of track shall then be placed horizontally at the
	 relevant height with flanges
n Cut and web bent vertically at each end, then securely attached to 	
	 the vertical studs
n A cut-to-length section of stud shall then be positioned vertically 	
	 above the door head and extending to the ceiling track
Knauf CW- Stud Interlaced as
Boxed with Non-Combustible
Treated Timber (by Others)
VIEW-A
OPPOSITE SIDE
CW Profile
CW Profile
Knauf CW- Stud Interlaced as
Boxed with Non-Combustible
Treated Timber (by Others)
Profile
Profile
Door openings
Knauf CW- Stud Interlaced as
Boxed with Non-Combustible
Treated Timber (by others)
Load classProfileNo. of layers on each sideDoor weight
Severe duty 100 slamsMin. CW 50 x 35 x 0.6 mm2+2Up to 60 kg
Medium duty 20 slamsMin. CW 70 x 35 x 0.6 mm2+2Up to 100 kg
Minimum200mm
CW Profile
UW Profile
100mm
150mm
Minimum300mm
KnaufTrackReturn:
100mm100mm Varies
150mm150mm
UW track
CW Profile
27 27
n CW Studs should be reinforced with non combustibile treated 		
	 timber (by others).
n UW tracks should be snipped and bent and reinforced with 		
	 treated timber for extra rigidity.
n Cladding of the boards should follow the partition requirement
	 (one layer / two layers .etc).
Window Opening Frame
Figure-1
Figure-2
Section B-B
Section A-A
Door opening with CW studs
Knauf CW-StudKnauf U-Channel
Knauf CW-Stud
Knauf CW-stud with
non-combustible
treated timber (by others)
Figure - 1
U-Channel
Knauf UW-track with
non-combustible
treated timber (by others)
300mm
Minimum
2
1
Figure - 2
U-Channel
2
1
Knauf UW-track with
non-combustible
treated timber (by others)
300mm
Minimum
Window openings
Fixing
n Knauf Boards should be fixed vertically on the metal stud framework
n Boards should never touch the floor. Approximately 1.5cm of gap should be left at the floor connection
	 when fixing boards
n The gap should be filled with sealant or mastic
n Vertical edges should be staggered by 600mm. Horizontal edges should be staggered by at least 300 mm. Both 		
	 joints (horizontal and vertical) on opposite side of partition should be staggered
n For multi-layer cladding, second layer should be staggered both horizontally and vertically
Connections sealing
n For acoustic requirements in non fire rated partitions, seal the perimeter connections with acoustical sealant
n For acoustic and / or fire requirements in fire rated partitions, seal the perimeter connections with fire and
	 acoustical sealant
600600600600600600600600600600
24002400
1200 1200 1200 1200
Cladding of boards
28
29 29
Fastening of the cladding
Maximum screw spacing – framing at 600 mm center to center
Correct screw head position
n Drive screws to just below the sheet surface, taking care not to break the paper linerboard
	 Screw heads must be approx. 1 mm inside the board surface
n Screws should be 9.5 mm away from joints
n Screws should penetrate studs by min. 9 mm
Screw location and penetration depth
Boards fixing
Door Opening Frame Cladding of Partition side 1
Doors and openings
n Do not apply board joints on door frame profiles
n Joints should be staggered on both sides
Second layerFirst layerBoard thickness
TN 3.9 x 35 mmTN 3.9 x 25 mm12.5 mm
TN 3.9 x 45 mmTN 3.9 x 25 mm15 mm
Second layerFirst layerNumber of layers
-300 mmFirst layer
300 mm300 mmSecond layer
Cladding of Partition side 2
30
Bend radius in longitudinal directionBoard thickness
d
mm
Wet bending
mm
Dry bending
mm
1000275012.5
· Other Knauf boards / bending radii on request
r
Bending radii - Knauf boards
n Connect the CW Stud with Knauf Sinus using a crimp connection
n CW Stud spacing: 300 mm (external radius)
n Knauf fastener spacing: ≤ 300 mm
Concave - inner arch Convex - outer arch
Dry bending
1.	 Slowly bend the Knauf board laterally over the stud partition. Pre-bending on a template is recommended
2.	 Fix with Drywall Screws continuously following the bending direction
Curved partitions
Knauf UW track cut and bent Knauf Sinus profile (available in 50 / 75 / 100 mm)
longitudinaldirection
lengthoflayout
to fix the
Template
batten
board
to support boards
angle orCD Channel
Knauf Board strip
cut board
Wet bending
1. 	Put the cut-to-length Knauf boards on a grid made of 			
	 channels or similar with the side to be compressed
	 on top (to ensure that excess water can drip off)
2. 	Perforate the board laterally and longitudinally with a 			
	 spiked roller
3. 	Wet the board by spraying or use a lambskin roller and 		
	 allow it to settle for a few minutes. Repeat the process 		
	 until saturation is achieved and allow the excessive water
	 to drain
4. 	Place the board on the prepared template, bend and fix 		
	 the board with adhesive tape and allow to dry
31 31
Coatings and linings
n Board surface should be cleaned of materials such as 	dust, oil etc.
n Filling and covering of joints should only take place after the 		
	 boards have been allowed to rest in the given humidity and 		
	 temperature zones, and no more longitudinal changes can be 		
	 expected, i.e. expansion or contraction.
n In case of mastic asphalt screed, fill in joints after screed has been 	
	applied.
n First coat of Knauf Joint filler should be applied with tools of 		
	 sufficient width to extend a minimum 50 mm beyond both sides of 	
	 the centre of the joint (100 mm width).
n Knauf Joint Tape should be embedded into the joint filler to 		
	 reinforce the joint between two gypsum boards
n Once the first coat has dried, a second coat of Knauf Joint filler 	
	 should be applied with 100 mm width on both sides of the centre of	
	 the joint tape (200 mm width).
n A very thin third coat of Knauf Joint filler should be applied with 	
	 a minimum width no less than 150 mm beyond both sides of the 	
	 centre of the joint tape (300 mm width).
n Once third coat has dried, surface should be sanded and 		
	smoothed
n Knauf Corner Bead should be used for exterior corner reinforcements
n Alternatively Knauf Alux Corner Tape can be used to reinforce interior or exterior corners
Joint treatment
Pre-treatment
Before further linings (wallpaper) are applied, the surface must be free of dust and pretreated according to lining
manufacturer.
Suitable coatings and linings
Wallpaper (paper, non woven, textile and synthetic wallpapers), ceramic tiles*, plasters (full surface thin plaster
coatings), coatings (emulsion based paints, emulsion based silicate paints)
* When cladding tiles on a single layer partition, reduce stud spacing to 400 mm
Unsuitable coatings
Alkaline coats such as lime based paints, silicate based paint and pure silicate paints are not suitable to be
applied on gypsum boards. Gypsum board paper surfaces that have constantly been exposed to light without
any protection can develop yellowing agents that show up despite a coat of paint. Therefore, a trial coat is
recommended that will extend across several boards including all joints. Yellowing can, however, be successfully
avoided only by using a special shielding primer.
29 31
Corner Bead
cladded on to putty
First coat with
10cm width
Second thin coat
with 20cm width
Third thin coat
with 30cm width
Exterior Corner
Customised Boards
Moisture Resistant
Knauf Moisture Resistant Gypsum Board (MR) is a high performance gypsum board for use in internal areas on high humidity.
Regular Gypsum Board
Knauf Regular Gypsum Boards with an ivory paper face ideally suited to receive a plaster finish or for direct decorations.
Fire Resistant
Knauf Fire Resistant Gypsum Boards (FR) are gypsum wallboards specially designed to offer superior fire resistance performance when
used in drywall partitions, shaftwalls ceilings and lining systems
Fire and Moisture Resistant
Knauf Fire & Moisture Resistant Gypsum Boards (FM) are gypsum wallboards with high fire protection performance manufactured specifically
for use in areas exposed to moisture and humidity.
Diamant Impact
Resistant Gypsum Board
Impact resistant
Improved acoustic rating
Fire and moisture resistant
Safeboard
X-ray shielding board
Lead free
* Systems not listed in this data sheet. For assemblies using these special boards, please contact Knauf Technical Department.
Systems components for partition
Pallet detailsDimensions (mm)
Tonnes (approx)Surface (m2
)No.of boardsLengthWidthThickness
2.23 / 2.00230.4 / 244.880 / 682400 / 3000120012.5
2.37 / 2.46184.32 / 201.664 / 562400 / 3000120015.0
Pallet detailsDimensions (mm)
Tonnes (approx)Surface (m2
)No.of boardsLengthWidthThickness
2.20 / 2.38230.4 / 244.880 / 682400 / 3000120012.5
2.20 / 2.38195.84 / 210.668 / 562400 / 3000120015.0
Pallet detailsDimensions (mm)
Tonnes (approx)Surface (m2
)No.of boardsLengthWidthThickness
2.42 / 2.68230.4 / 244.880 / 682400 / 3000120012.5
2.56 / 2.76195.84 / 210.668 / 562400 / 3000120015.0
Pallet detailsDimensions (mm)
Tonnes (approx)Surface (m2
)No.of boardsLengthWidthThickness
2.27 / 2.38213.12 / 216.080 / 682400 / 3000120012.5
2.25 / 2.43167.04 / 172.868 / 562400 / 3000120015.0
Boards
32
33 33
Dimensions (mm)
LengthFlangeWebThickness
30003550 / 70 / 92 / 14 60.6
Dimensions (mm)
LengthFlangeWebThickness
30003250 / 70 / 92 / 14 60.6
30006050 / 70 / 92 / 14 60.6
Knauf CW studs
Galvanized lightweight steel sections, zinc coating minimum Z100.
Knauf UW runners
Galvanized lightweight steel sections, zinc coating minimum Z100. To be used as head and floor track for partitions.
Profiles
Accessories
Systems components
Knauf Plastic and plug screw
Knauf Acoustical Sealant
Knauf Acoustical Sealant is a pasty dispersion bound
compound for the use of high performance fire and
acoustic rated partition systems.
Knauf Plastic Plugs Screw is to be used together with
Plastic Plug for fixing the perimeter runners and studs on
solid walls.
Hammer Fixings
Hammer Fixings are light duty fixings which have a special thread lock design that prevents
pre-expansion during transit installation and provides an option for faster fixing without
screwdriver work. Both sizes are suitable for perimeter fixings for both partitions and
ceilings. In addition to that, 8 x 45 mm is perfectly suitable with universal bracket in wall
claddings. Hammer fixings are faster alternatives to the Plastic plug and Plastic plug screw.
	 (Sizes 6 x 40 mm
8x 45 mm)
Wedge Anchor
Wedge Anchor is a very easy-to-apply accessory which can be used as a alternative
solution to Plastic Plug & Screw in terms of fire rated partitions.
Driva Plus Self Drilling Metal Plug
Driva Plus with screw requires no drilling and can be screwed simply on the partitions
for standard loads.
Cavity Fixings
Cavity fixing is used for superior loads on partitions and its design enables that the
fixtures can be removed and refitted.
Concrete Screwbolt
Concrete Screwbolt is a non-expansion bolt with undercut technology for fixing
into wood, brick, cracked or non-cracked concrete and it is a high performance bolt
that cuts its own thread. It suits perimeter fixings, to some details of Fire Resistant
partition and is specific for Head of Wall connections.
The most advanced cavity dowel for drywall systems with a load capacity of up to 65kg.
Black phosphated self drilling screws, for light gauge metal up to 0.7 mm thickness.
Length 25 / 35 / 45 / 55 mm. Box 1000 pcs.
Knauf Hartmut
Knauf TN Self Drilling Drywall Screws
34
	 (Size 14 x 32 mm)
	 (Size 5 x 65 mm)
	 (Size 6 x 40 mm)
	 (Size 7.5 x 100 mm)
	 (Size 5 x 60 mm)
35 35
Knauf Sealing Tape
Knauf Joint Tape
Special Textile Fiber Glass Joint Tape
Knauf Readygips Jointfiller
Knauf Putty Pad
Knauf Sealing Tape is a closed foam tape, self adhesive on one side, permanently
flexible. It is recommended for the connection of flanking constructional
components with the backside of the runners in drywall partitions.
Width 50 / 75 mm, Length 25 m
For reinforcing joints.
Width 50 mm. Length 90 m
Special Textile Fiber Glass Joint Tape is a premium joint tape which performs
at the best level to prevent cracks and to provide the best finishing.
Readymixed compound for joint filling. Bucket, 28 kg. Buckets Per Pallet : 33
Fire and acoustical rated Putty Pad
PVC Control Joint (Movement Bead)
PVC Shadowline Trim
Edge Bead - Micro
Corner Bead - Micro
Knauf Access Panels
Designed to provide for movement to accomodate expansion and contraction
caused by initial stucco shrinkage and minor thermal movement.
PVC Shadowing trim is preferred especially for aesthetic drywall finishing and it
is used to create a shadow line which minimizes building imperfections.
Edge finishing and protection for gypsum boards with fine expanded
metal wings provides superior keying to the plasters, which eliminates
shadowing and avoids cracking.
Corner finishing and protection for gypsum boards with fine expanded
metal wings provides superior keying to the plasters, which eliminates
shadowing and avoiding cracking.
Access panels for partition walls.
36
37 37
Test report / Certificate no.Fire ratingFire ratingSystem type
Test report 09044691a– MKS
– 02 Cert. no. ITS09/02/02
BS EN 47660 min.KW B112 / B115 / B116
Test Report NC31
EN 1363. part 1,2,
EN 1364 part 1
60 min.KW B112
Test report 09044691b– MKS
– 02/ Cert. no. ITS09/02/0 2
BS EN 47690 min.KW B112 / B115 / B116
Test report 09044691c–MKS
– 02/ Cert. no. ITS09/02/0 3
BS EN 476120 min.KW B112 / B115 / B116
Sound tests / Certificates
Fire tests / Certificates
Structural heights
Loads
Test report / Certificate no.StandardSystem type
Cert. no. 130409/KNAUF/L04/Rev0/ALDBS-EN ISO 140/3KW B111/ B112 / B115
Cert. no. 2011612 / 718 A / R2 / MCBS-EN ISO 140/3KW B111/B112 /B115
Cert no. 130214/KNAUF/L01/Rev 0/ALDBS-EN ISO 140/3KW B116
Test report / Certificate no.StandardSystem type
Test report WQ 11 03385, 001- 010BS-ENKW B111/ B112 / B115
Test report / Certificate no.StandardSystem type
Test report WQ 11 03385,
DLR07 48/66/68/77/81/89 /93
BS-ENKW B111/ B112 / B115
Summary of test report and certifications
Fire rated partitions are tested up to 3.6 m depending on achievable fire resistance.
Regional Materials
On a range of 500 miles from factory and quarry location, our boards can
provide points for regional materials mentioned in different evaluation criteria
(LEED, Estidama, etc.).
QUALITY MANAGEMENT SYSTEM - ISO 9001:2008
This is to certify that:
Knauf LLC
PO Box 112871
Dubai
UAE
Holds Certificate No: FM 577441
and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the following
scope:
KNAUF LLC and KNAUF RAK FZE Quality Management System (QMS) covers the production of
Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities within
the Middle East.
KNAUF LLC and KNAUF RAK FZE Quality Management System (QMS) covers the production of
Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities within
the Middle East.
For and on behalf of BSI:
Gary Fenton, Global Assurance Director
Originally registered: 09/11/2011 Latest Issue: 27/09/2012 Expiry Date: 09/11/2014
Page: 1 of 2
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917.
Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000
BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
A Member of the BSI Group of Companies.
Certifications
Asbestos content
The boards produced at the Knauf factory in Ras Al Khaimah have been tested on asbetos content. No asbestos
could be traced in the boards’ composition. Complies with the requirements of EN 13964.
Formaldehyde content
The boards produced at the Knauf factory in Ras Al Khaimah have been tested on DIN EN ISO 16009 for
formaldehyde emissions. Maximum concentration levels 16µg/m3(0.016mg/m3) (complies with the requirements of
EN 13964).
Environmental certifications
For outstanding performances in water and energy manangement,
our factory has been recently awarded the Environmental
Performance Certificate from the Ministry of Environment & Water.
Quality Management System ISO 9001: zz2008
38
39 39
Notes
.......................................................................................................................................................................................................................................................
........................................................................................................................................................................................................................................................
........................................................................................................................................................................................................................................................
.........................................................................................................................................................................................................................................................
.........................................................................................................................................................................................................................................................
..........................................................................................................................................................................................................................................................
.......................................................................................................................................................................................................................................................
........................................................................................................................................................................................................................................................
........................................................................................................................................................................................................................................................
.........................................................................................................................................................................................................................................................
.........................................................................................................................................................................................................................................................
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.......................................................................................................................................................................................................................................................
........................................................................................................................................................................................................................................................
........................................................................................................................................................................................................................................................
.........................................................................................................................................................................................................................................................
.........................................................................................................................................................................................................................................................
..........................................................................................................................................................................................................................................................
Knauf Head Office
PO Box: 112871, Dubai, UAE
Tel: +971 4 337 7170
Fax: +971 4 334 9659
info@knauf.ae
Knauf Qatar Branch
PO Box 27111
Doha, State of Qatar
Tel: +974 4 452 8191
Fax: +974 4 452 8181
Knauf KSA Branch
PO Box 3051
Jeddah 21471, KSA
Tel: +966 2 652 2033
Fax: +966 2 652 2117
We reserve the right to amend technical specifications without notice.The current edition applies. Our guarantee applies
only to the defect-free state of our materials. The structural, static and physical characteristics of Knauf systems can
only be ensured where only Knauf system components or products recommended by Knauf are used. Consumption,
quantity and design specifications are typical figures, which may not be transferable under different circumstances.
All rights reserved. Changes, reproductions and photo-mechanical and electronic repetition, even in part, require the
specific permission of Knauf LLC, PO Box 112871, Dubai, United Arab Emirates.

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01-Working details-Partition-Gypsum Board-KNAUF-by Prof Dr. Ehab Ezzat 2018

  • 2. Knauf was founded as a family-owned company by the brothers Karl and Dr. Alfons Knauf in 1932 in Germany. The Knauf Group is present in its native country with numerous companies that manufacture innovative products geared to the applications and various requirements of the modern building materials market. In their capacity as specialists for problem solutions, these firms, which operate mainly in the dry construction and plastering sectors, market their products worldwide. Operating more than 150 production sites worldwide, today, Knauf is one of the world’s leading manufacturers of building materials. Knauf has a workforce of 23,000 in 40 countries and in 2012 the company generated sales was approximately 7 billion Euros. Knauf LLC is the regional subsidiary for the Knauf Group in the Middle East, providing technical and commercial support, specification, design and training services.
  • 3. 3 Contents 05Systems overview 06Partitions KW B111 - single stud single layer 08Partitions KW B112 - single stud double layer 10Partitions KW B115 - double stud double layer 12Partitions KW B116 - double stud double layer, braced 14T Junctions and other wall connections 15Corners 16Connection with other assemblies 17Deflection head 18Training 19Installation steps 20General requirements 21Processing gypsum boards 22Studs positioning 23Studs positioning - Splicing of studs 24Framing 25Fixing loads / Cantilever loads 26Door openings 27Window openings 28Cladding of boards 29Boards fixing 30Curved partitions 31Joint treatment 32System components 37Summary of test reports and certifications 38Certifications
  • 4. 04 Our systems These are systems that meet all your application and construction needs. Innovation, ease of use and integration come together to provide powerful, high performance and simple-to-implement solutions across all building sectors.
  • 5. 5 05 Systems overview Height Partition width Sound reduction (RW) Fire resistanceDescriptionSystems KW B116 KW B115 KW B112 KW B111 Up to 8.05 m Up to 9.7 m Up to 6.75 m Up to 6.95 m 100 - 206 mm 75 - 176 mm 155 - 249 mm 300 - 450 mm 46 - 54 db 38 - 49 db 56 - 60 db ≥ 58 db Up to 120 min. Up to 120 min. Up to 120 min. n Economical solution n Fast space division n Optimum solution n Meets most design criteria n Small footprint n High fire resistance n High acoustic performances n High fire resistance n Optimum for separation walls n Very good acoustic performance. n Accomodates large service runs n High fire resistance n Adjustable footprint
  • 6. 06 -25 mm38 dB23 Kg/m2 3.10 m75 mmCW 501 x 12.5 mmRegular -50 mm42 dB30 Kg/m2 3.35 m80 mmCW 501 x 15 mmRegular -50 mm41 dB25.8 Kg/m2 3.10 m75 mmCW 501 x 12.5 mmFire resistant -50 mm42 dB30 Kg/m2 3.35 m80 mmCW 501 x 15 mmFire resistant -50 mm39 dB25 Kg/m2 4.30 m95 mmCW 701 x 12.5 mmRegular -50 mm44 dB30 Kg/m2 4.35 m100 mmCW 701 x 15 mmRegular -50 mm43 dB25.8 Kg/m2 4.30 m95 mmCW 701 x 12.5 mmFire resistant -50 mm44 dB30 Kg/m2 4.35 m100 mmCW 701 x 15 mmFire resistant -50 mm41 dB25 Kg/m2 5.10 m117 mmCW 921 x 12.5 mmRegular -50 mm46 dB30 Kg/m2 5.50 m122 mmCW 921 x 15 mmRegular -50 mm45 dB25.8 Kg/m2 5.10 m117 mmCW 921 x 12.5 mmFire resistant -50 mm46 dB30 Kg/m2 5.50 m122 mmCW 921 x 15 mmFire resistant -50 mm43 dB25 Kg/m2 7.70 m171 mmCW 1461 x 12.5 mmRegular -50 mm49 dB30 Kg/m2 8.05 m176 mmCW 1461 x 15 mmRegular -50 mm47 dB25.8 Kg/m2 7.70 m171 mmCW 1461 x 12.5 mmFire resistant -50 mm49 dB30 Kg/m2 8.05 m176 mmCW 1461 x 15 mmFire resistant Fire rating5Insulation4 thick. Sound3 Insulation Rw Approx. Weight Max. height2 Total thick.Studs size1Cladding thick. Board Type 1. Knauf CW profiles metal thickness 0.6 mm, flange 35 mm 2. Maximum heights calculated based on a limiting deflection l/240 on 200 Pa 3. Sound calculation based on ISO 140 4. Glass wool insulation, 16 Kg/m3 5. Fire rating according to BS-EN 476, part 4 For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board, or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters. Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical Department at +971 4 3377170. Partitions KW B111
  • 7. 7 07 KW B111 Ceiling connection KW B111 Floor connection KW B111 Connection to solid wall KW B111 Joint Knauf Approved Sealant Knauf Approved Fixing Knauf UW Runner Knauf Drywall Screw Knauf Gypsum Board Knauf CW Stud Knauf Insulation Material Knauf Approved Fixing Knauf CW Stud Knauf Insulation Material Knauf UW Runner Knauf Gypsum Board Knauf Drywall Screw Knauf Approved Sealant Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf UW Runner Knauf Approved Fixing Knauf Drywall Screw Knauf Approved Sealant Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Insulation Material Knauf CW Stud Knauf Gypsum Board Knauf Approved Sealant Knauf Approved Fixing Knauf UW Runner Knauf Drywall Screw Knauf Gypsum Board Knauf CW Stud Knauf Insulation Material Knauf Approved Fixing Knauf CW Stud Knauf Insulation Material Knauf UW Runner Knauf Gypsum Board Knauf Drywall Screw Knauf Approved Sealant Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf UW Runner Knauf Approved Fixing Knauf Drywall Screw Knauf Approved Sealant Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Insulation Material Knauf CW Stud Knauf Gypsum Board Knauf Approved Sealant Knauf Approved Fixing Knauf UW Runner Knauf Drywall Screw Knauf Gypsum Board Knauf CW Stud Knauf Insulation Material Knauf Approved Fixing Knauf CW Stud Knauf Insulation Material Knauf UW Runner Knauf Gypsum Board Knauf Drywall Screw Knauf Approved Sealant Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf UW Runner Knauf Approved Fixing Knauf Drywall Screw Knauf Approved Sealant Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Insulation Material Knauf CW Stud Knauf Gypsum Board Stud SpacingBoard WidthBoard Type 600 mm1200 mmRegular (RG) 600 mm1200 mmMoisture resistant (MR) 600 mm1200 mmFire resistant (FR) 600 mm1200 mm Fire and moisture resistant (FM) Knauf Approved Sealant Knauf Approved Fixing Knauf UW Runner Knauf Drywall Screw Knauf Gypsum Board Knauf CW Stud Knauf Insulation Material Knauf Approved Fixing Knauf CW Stud Knauf Insulation Material Knauf UW Runner Knauf Gypsum Board Knauf Drywall Screw Knauf Approved Sealant Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf UW Runner Knauf Approved Fixing Knauf Drywall Screw Knauf Approved Sealant Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Insulation Material Knauf CW Stud Knauf Gypsum Board CW stud
  • 8. 08 Partitions KW B112 60 min25 mm47 dB42.6 Kg/m2 4.80 m100 mmCW 502 x 12.5 mmRegular 60 min50 mm49 dB55.1 Kg/m2 5.15 m110 mmCW 502 x 15 mmRegular 90 min50 mm49 dB46.7 Kg/m2 4.80 m100 mmCW 502 x 12.5 mmFire resistant 120 min50 mm49 dB55.1 Kg/m2 5.15 m110 mmCW 502 x 15 mmFire resistant 60 min50 mm49 dB42.6 Kg/m2 5.95 m120 mmCW 702 x 12.5 mmRegular 60 min50 mm52 dB55.1 Kg/m2 6.35 m130 mmCW 702 x 15 mmRegular 90 min50 mm52 dB46.7 Kg/m2 5.95 m120 mmCW 702 x 12.5 mmFire resistant 120 min50 mm52 dB55.1 Kg/m2 6.35 m130 mmCW 702 x 15 mmFire resistant 60 min50 mm50 dB42.6 Kg/m2 7.20 m142 mmCW 922 x 12.5 mmRegular 60 min50 mm53 dB55.1 Kg/m2 7.55 m152 mmCW 922 x 15 mmRegular 90 min50 mm53 dB46.7 Kg/m2 7.20 m142 mmCW 922 x 12.5 mmFire resistant 120 min50 mm53 dB55.1 Kg/m2 7.55 m152 mmCW 922 x 15 mmFire resistant 60 min50 mm52 dB42.6 Kg/m2 9.60 m196 mmCW 1462 x 12.5 mmRegular 60 min50 mm54 dB55.1 Kg/m2 9.70 m206 mmCW 1462 x 15 mmRegular 90 min50 mm54 dB46.7 Kg/m2 9.60 m196 mmCW 1462 x 12.5 mmFire resistant 120 min50 mm54 dB55.1 Kg/m2 9.70 m206 mmCW 1462 x 15 mmFire resistant Fire rating5Insulation4 thick. Sound3 Insulation Rw Approx. Weight Max. height2 Total thick.Studs size1Cladding thick. Board Type 1. Knauf CW profiles metal thickness 0.6 mm, flange 35 mm 2. Maximum heights calculated based on a limiting deflection l/240 on 200 Pa 3. Sound calculation based on ISO 140 4. Glass wool insulation, 16 Kg/m3 5. Fire rating according to BS-EN 476, part 4 For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board, or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters. Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical Department at +971 4 3377170.
  • 9. 9 09 KW B112 Ceiling connection Knauf Drywall Screw Knauf Gypsum Board Knauf Joint Compound + Joint Tape Knauf Insulation Material Knauf CW Stud Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Insulation Material Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Gypsum Board Knauf Drywall Screw Knauf Approved Sealant Knauf UW Runner Knauf CW Stud Knauf Approved Fixing Knauf Insulation Material Stud SpacingBoard WidthBoard Type 600 mm1200 mmRegular (RG) 600 mm1200 mmMoisture resistant (MR) 600 mm1200 mmFire resistant (FR) 600 mm1200 mm Fire and moisture resistant (FM) KW B112 Floor connection KW B112 Connection to solid wall KW B112 Joint
  • 10. 10 Partitions KW B115 60 min2 x 25 mm56 dB47.6 Kg/m2 4.70 m155 mm2x CW 502 x 12.5 mmRegular 60 min2 x 50 mm58 (49) dB60.1 Kg/m2 5.15 m165 mm2x CW 502 x 15 mmRegular 90 min2 x 50 mm58 (50) dB51.7 Kg/m2 4.70 m155 mm2x CW 502 x 12.5 mmFire resistant 120 min2 x 50 mm58 (49) dB60.1 Kg/m2 5.15 m165 mm2x CW 502 x 15 mmFire resistant 60 min2 x 25 mm58 dB47.6 Kg/m2 5.50 m195 mm2x CW 702 x 12.5 mmRegular 60 min2 x 50 mm58 (49) dB60.1 Kg/m2 5.75 m205 mm2x CW 702 x 15 mmRegular 90 min2 x 50 mm58 (50) dB51.7 Kg/m2 5.50 m195 mm2x CW 702 x 12.5 mmFire resistant 120 min2 x 50 mm58 (49) dB60.1 Kg/m2 5.75 m205 mm2x CW 702 x 15 mmFire resistant 60 min2 x 25 mm59 dB47.6 Kg/m2 6.50 m239 mm2x CW 922 x 12.5 mmRegular 60 min2 x 50 mm59 (51) dB60.1 Kg/m2 6.75 m249 mm2x CW 922 x 15 mmRegular 90 min2 x 50 mm59 (50) dB51.7 Kg/m2 6.50 m239 mm2x CW 922 x 12.5 mmFire resistant 120 min2 x 50 mm59 (51) dB60.1 Kg/m2 6.75 m249 mm2x CW 922 x 15 mmFire resistant Fire rating5Insulation4 thick. Sound3 Insulation Rw (Rw+Ctr) Approx. Weight Max. height2 Total thick.Studs size1Cladding thick. Board Type 1. Knauf CW profiles metal thickness 0.6 mm, flange 35 mm 2. Maximum heights calculated based on a limiting deflection l/240 on 200 Pa 3. Sound calculation based on ISO 140 4. Glass wool insulation, 16 Kg/m3 5. Fire rating according to BS-EN 476, part 4 For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board, or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters. Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical Department at +971 4 3377170.
  • 11. 11 11 Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Joint Compound + Joint Tape Knauf Insulation Material Knauf Sealing Tape Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Sealing Tape Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Insulation Material Knauf Sealing Tape Knauf Gypsum Board Knauf CW Runner Insulation Material Knauf Sealing Tape Knauf Drywall Screw Knauf UW Stud Knauf Approved Fixing Knauf Approved Sealant Stud SpacingBoard WidthBoard Type 600 mm1200 mmRegular (RG) 600 mm1200 mmMoisture resistant (MR) 600 mm1200 mmFire resistant (FR) 600 mm1200 mm Fire and moisture resistant (FM) KW B115 Ceiling connection KW B115 Floor connection KW B115 Connection to solid wall KW B115 Joint CW stud Knauf Gypsum Board Knauf UW Runner Insulation Material Knauf Sealing Tape Knauf Drywall Screw Knauf CW Stud Knauf Approved Fixing Knauf Approved Sealant
  • 12. 12 Partitions KW B116 60 min2 x 50 mm≥ 58 (55) dB47.6 Kg/m2 4.05 m300-460mm2x CW 502 x 12.5 mmRegular 60 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2 4.05 m300-460mm2x CW 502 x 15 mmRegular 90 min2 x 50 mm≥ 58 (55) dB51.7 Kg/m2 4.05 m300-460mm2x CW 502 x 12.5 mmFire resistant 120 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2 4.05 m300-460mm2x CW 502 x 15 mmFire resistant 60 min2 x 50 mm≥ 58 (55) dB47.6 Kg/m2 5.50 m300-460mm2x CW 702 x 12.5 mmRegular 60 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2 5.50 m300-460mm2x CW 702 x 15 mmRegular 90 min2 x 50 mm≥ 58 (55) dB51.7 Kg/m2 5.50 m300-460mm2x CW 702 x 12.5 mmFire resistant 120 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2 5.50 m300-460mm2x CW 702 x 15 mmFire resistant 60 min2 x 50 mm≥ 58 (55) dB47.6 Kg/m2 6.95 m300-460mm2x CW 922 x 12.5 mmRegular 60 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2 6.95 m300-460mm2x CW 922 x 15 mmRegular 90 min2 x 50 mm≥ 58 (55) dB51.7 Kg/m2 6.95 m300-460mm2x CW 922 x 12.5 mmFire resistant 120 min2 x 50 mm≥ 58 (55) dB60.1 Kg/m2 6.95 m300-460mm2x CW 922 x 15 mmFire resistant Fire rating5Insulation4 thick. Sound3 Insulation Rw (Rw+Ctr) Approx. Weight Max. height2 Total thick.Studs size1Cladding thick. Board Type 1. Knauf CW profiles metal thickness 0.6 mm, flange 44 mm 2. Maximum heights calculated based on a limiting deflection l/240 on 240 Pa 3. Sound calculation based on ISO 140 4. Glass wool insulation, 16 Kg/m3 5. Fire rating according to BS-EN 476, part 4 For wet areas, we recommend the use of Moisture Resistant Board. Replacing the Regular Board with Moisture Resistant Board, or replacing the Fire Resistant board with Fire and Moisture Resistant Board will have no influence on system’s parameters. Other systems are also available. Should your requirements fall outside the above stated systems, please contact Knauf Technical Department at +971 4 3377170.
  • 13. 13 13 Knauf UW Runner Knauf CW Stud Knauf Drywall Screw Knauf Approved Fixing Knauf Approved Sealant Knauf Gypsum Board Knauf Insulation Material Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X X Knauf CW Stud Knauf Drywall Screw Knauf UW Runner Knauf Insulation Material Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Gypsum Board Knauf Board strip Knauf UW Runner Knauf CW Stud Knauf Drywall Screw Knauf Approved Fixing Knauf Approved Sealant Knauf Gypsum Board Knauf Insulation Material Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X X Knauf CW Stud Knauf Drywall Screw Knauf UW Runner Knauf Insulation Material Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Gypsum Board Knauf Board strip Knauf UW Runner Knauf CW Stud Knauf Drywall Screw Knauf Approved Fixing Knauf Approved Sealant Knauf Gypsum Board Knauf Insulation Material Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X X Knauf CW Stud Knauf Drywall Screw Knauf UW Runner Knauf Insulation Material Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Gypsum Board Knauf Board strip Knauf UW Runner Knauf CW Stud Knauf Drywall Screw Knauf Approved Fixing Knauf Approved Sealant Knauf Gypsum Board Knauf Insulation Material Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strip X X Knauf CW Stud Knauf Drywall Screw Knauf UW Runner Knauf Insulation Material Knauf Drywall Screw Knauf Joint Compound + Joint Tape Knauf Gypsum Board Knauf Board strip 300300approx.750approx.600 X KW B116 Ceiling connection KW B116 Floor connection KW B116 Connection to solid wall KW B116 Joint Stud SpacingBoard WidthBoard Type 600 mm1200 mmRegular (RG) 600 mm1200 mmMoisture resistant (MR) 600 mm1200 mmFire resistant (FR) 600 mm1200 mm Fire and moisture resistant (FM) System braced with gypsum board strips 300 mm height, spacing 750 mm center to center.
  • 14. 14 KW B111 T junction - alternative KW B112 T junction - alternative KW B111 T junction KW B112 T junction KW B115 T junction - alternative KW B116 Connection to wall T junction and other wall connections Knauf CW Stud Knauf Approved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf CW Stud Knauf Approved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf CW Stud Knauf Approved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf CW Stud Knauf Approved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf CW Stud Knauf Appr oved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf CW Stud Knauf UW Runner Knauf Gypsum Board Knauf Insulation Material Knauf Sealing Tape KnaufAluxCornerTapeor CornerTrimifnecessary Knauf UW Runner Knauf CW Stud Knauf Gypsum Board Knauf Approved Sealant Knauf Drywall Screw Knauf Insulation Material
  • 15. 15 15 Corners KW B111 Corner detail KW B112 Corner detail KW B115 Corner detail KW B112 Angled corner Knauf CW Stud Knauf Approved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf Alux Corner Tape or Corner Trim if necessary Knauf Alux Corner Tape or Corner Trim if necessary Knauf Gypsum Board Knauf UW Runner Knauf Drywall Screw Knauf CW Stud Knauf Approved Sealant Knauf Insulation Material Knauf CW Stud Knauf Approved Sealant Shape wooden Filler by others Knauf Fiber Glass Joint Tape Knauf Drywall Screw Knauf UW Runner Knauf Gypsum Board Knauf Insulation Material Knauf Alux Corner Tape or Corner Trim if necessary Knauf CW Stud Knauf Approved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf Alux Corner Tape or Corner Trim if necessary
  • 16. 16 KW B112 Connection with wall lining KW B112 Connection with solid wall Control joints Install control joints n At maximum 15 m intervals n At all control / expansion joints present in the structure n At any change in the substrate material Knauf CW Stud Knauf Approved Sealant Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf Insulation Material Knauf CW Stud Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner Knauf CW Stud Knauf Drywall Screw Knauf Gypsum Board Knauf UW Runner 150 mm Connection with other assemblies Knauf TN Drywall Screw Knauf Gypsum Board Knauf CW Stud Knauf Universal Bracket Knauf LN Drywall Screw Knauf Sealing Tape Knauf Insulation Material Not Fire Rated Partition KW B111 Control joint KW B112 Control joint
  • 17. 17 17 n Knauf drywall systems can provide a deflection up to +10 mm using the standard detail and standard flange UW track n For higher deflection requirements, up to 25 mm non fire rated and up to 20 mm fire rated, use the deep flange UW track (60 mm) KW B111 Deflection head KW B115 Deflection head KW B112 Deflection head KW B116 Deflection head a Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Insulation Material Knauf Board Strips = 20 a =10-20mm = 20 = 20 a Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Insulation Material Knauf Board Strips = 20 a a=10-20mm = 20 = 20 a Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Insulation Material Knauf Board Strips Knauf Sealing Tape Knauf UW Runner Knauf CW Stud Knauf Approved Sealant Knauf Approved Fixing Knauf Drywall Screw Knauf Gypsum Board Knauf Insulation Material Knauf Board Strips Knauf Board Strip X Deflection head
  • 18. 18 Training Knauf Training Academy has purposely been developed to offer a variety of courses that provide practical training on the design and construction of plasterboard systems. Training also improves the safety on site and helps companies compete more effectively. Take advantage of earning hands-on experience whilst under the guidance of a Knauf training specialist. The courses that we offer include partitions, wall linings, shaftwalls and suspended ceilings. Training is also provided on tape & jointing (hand application). The main aim of these courses is to provide knowledge and an understanding on the installation and the key purpose of Knauf drywall systems. Also we want to ensure that all trainees have full confidence in their ability when either proposing a Knauf system or constructing a system on-site. Knauf Training will also give you a better understanding of the products that we offer in the market, and allow you to understand what products are needed to assemble a Knauf system correctly and professionally. With the growing pressure & expectations of developers for fast and professionally constructed work, you can be sure with the knowledge & guidance of Knauf expert trainers you will be on the road to perfection.   The Key Advantages of Knauf Training: n Improve efficiency n Reduce wastage of materials n Learn proper application methods n Faster installation time n Practice in the use of high-end drywall tools n Ensure successful delivery of projects
  • 19. 19 19 Installation steps Insert timber battens within Knauf ‘C’ Studs to provide fixing for door frame (if required). Snip and bend back Knauf ‘U’ Channel for extra rigidity around door openings. 3 Twisting Knauf ‘C’ Stud into position. Snip and bend back Knauf Deep Flange ‘U’ Channel to form the door frame. Fixing Knauf Plasterboard to the completed framework. Fixing Knauf Deep Flange ‘U’ Channel to form perimeter framing After fixing the head track, the floor track should be positioned by using a vertical stud and a laser / spirit level. Fixing Knauf ‘C’ Stud to form the position frame abutment.
  • 20. 20 General requirements Control joints n At maximum 15 m n At all control / expansion joints present in the structure n At any change in the substrate material Jointing n Jointing should be done with joint compound Knauf Readygips and Knauf Joint Tape n On double layer partitions, jointing can be done only for the upper layer Connections sealing n For acoustic requirements, seal the perimeter connections with acoustical sealant Fire penetration n Use approved fire penetration details and sealants. n Power sockets, switch sockets, splitter sockets etc. are allowed to be installed at any position. n In systems with sound requirements, do not install power sockets opposite to each other n Electrical socket boxes can be formed by using punching tools n For fire rated systems, the socket must be fire rated with minimum the same fire rating as the partition. n Use tested and certificated putty pads for sockets in fire rated systems. n M&E cabling can be inserted through Knauf CW studs n Insulation materials such as stone wool, glass wool, EPS should be planted within the CW studs. n The insulation can be fixed either friction fit or fixed securely by other means. n Once the insulation + cabling work is finished, the board on the other side of partition should be cladded Knauf CW- Profil with h shaped punches Installation Knauf CW- Profil
  • 21. 21 21 Cut the paper face with a sharp knife Cut the board 45 degrees Smooth the cut edge with a beveler Processing gypsum boards Cutting and processing the boards n Knauf Boards shall be cut by scoring and breaking or by sawing n When cutting by scoring, the face paper shall be cut with a utility knife n Knauf boards shall be broken by snapping boards in the reverse direction, then cutting the back paper with a utility knife n Cut edges should be smoothed with Knauf Beveler / Rasp Combo to obtain neat joints when installed n Short edges should be chamfered with Knauf Beveler / Rasp Combo n Holes for pipes or other small openings shall be scored on the back and the face outlined before removal / cut out with a purposely designed tool Score the board by pushing along the cut side, then cut the other paper side
  • 22. 22 Studs positioning System KW B111/ B112 System KW B115 System KW B116 Knauf Stud Knauf Stud Knauf Stud Knauf UW Runner Knauf UW RunnerKnauf UW Runner Decoupled with insulation strips Braced with board strips Positioning the tracks and perimeter studs n Mark location of partitions accurately on concrete structure with stringline / laser n Use Knauf Sealing Tape or Acoustical Sealant under Knauf CW studs and UW Tracks forming the perimeter For acoustic rated partitions use acoustical sealant or fire & acoustical sealant n Bottom and top track shall be aligned accurately at the floor and ceiling n Fix the bottom UW track and top track and CW studs on perimeter at maximum 600 mm centers for non fire rated partitions (at 500 mm center for fire rated partitions) and maximum 50 mm from end of track
  • 23. 23 23 Studs positioning - Splicing of studs n Displace stud joints vertically n In the overlap area, rivet, screw attach or crimp the studs Vertical extension of studs (splicing) Option 1 – 2 CW studs interlaced like a box Option 2 – 2 CW studs. Joint connected with additional CW stud Option 3 – 2 CW studs. Joint connected with additional UW track Stud 1 Stud 2 Stud 1 Stud 2 Additional stud Additional UW Profile Stud 1 Stud 2 OverlapStud size ≥ 50 cmCW 50 ≥ 70 cmCW 70 ≥ 92 cmCW 92 ≥ 146 cmCW 146 Calculation example: Option 1 CW 50 – overlap 50 cm Option 2 CW 50 – additional piece CW 50, 100 cm Option 3 CW 50 – additional piece of UW 50, 100 cm u uu uu u
  • 24. 24 Framing n Knauf partition standard deflection detail allows for 10 mm positive / negative deflection n For higher deflection, use the deflection head n Space studs at max. 600 mm centers. For partitions where loads are going to be applied, please follow our details for nogging n Friction fit Knauf CW Studs vertically into Knauf UW Tracks with maximum spacing of 600 mm, this will allow for adjustment when boarding n Extra studs should be provided at openings, corners and stop ends. Studs at corners, stop ends, T junctions and openings should be fixed to floor and ceiling channels by metal framing screws or pierce punching Framing A A Nogging for Services CW Stud Top Track Bottom Track Door Opening A A Nogging for Services CW Stud Top Track Bottom Track Door Opening
  • 25. 25 25 CW Stud 18mm Plywood ScrewScrew A A Section A - A L Angle 25 x 25 x 0.5 mm Fixing loads / Cantilever loads Knauf HartmutCavity Fixings Driva Plus Self Drilling Metal Plug Cladding Thickness 35 Kg12 Kg7 Kgmin. 12.5 mm 55 Kg>12 Kg> 7 Kgmin. 2 x 12.5 mm Loading capacity lightweight anchorage Performance AchievedCladding ThicknessMin. Stud Size Heavyweight anchorage -wallcupboard Heavyweight anchorage -washbasin Crowd Pressure 2000 N*1500 N*1.5 kN/m1 x 12.5 mmCW 50 x 35 x 0.6 mm 5000 N**2500 N**3.0 kN/ m2 x 12.5 mmCW 50 x 35 x 0.6 mm Crowd pressure and loading capacity heavyweight anchorage * K543 Knauf Hartmut with M5 x 60 mm screw with additional 18 mm thick plywood backing ** K543 Knauf Hartmut with M5 x 75 mm screw with additional 18 mm thick plywood backing n Install a 18 mm plywood backing between the profiles n Fix the plywood on one side with L angle ( 25 x 25 x 0.5 mm) n Screw spacing: 100 mm n The plywood backing should be 100 mm wider than total height of the object (wash basin, cupboard)
  • 26. 26 n Use Boxed Knauf CW Studs for forming door frames (up to 60 kg) n Locate a vertical stud within 100 mm of door frame for reinforcement n UW Channel used for floor track should be extended min 300 mm and returned and fixed to the CW door stud n Additional fixings should be included when fixing the floor channel, 150 mm back from the opening n A head shall be formed over metal door with a cut-to-length section of track n The section of track shall then be placed horizontally at the relevant height with flanges n Cut and web bent vertically at each end, then securely attached to the vertical studs n A cut-to-length section of stud shall then be positioned vertically above the door head and extending to the ceiling track Knauf CW- Stud Interlaced as Boxed with Non-Combustible Treated Timber (by Others) VIEW-A OPPOSITE SIDE CW Profile CW Profile Knauf CW- Stud Interlaced as Boxed with Non-Combustible Treated Timber (by Others) Profile Profile Door openings Knauf CW- Stud Interlaced as Boxed with Non-Combustible Treated Timber (by others) Load classProfileNo. of layers on each sideDoor weight Severe duty 100 slamsMin. CW 50 x 35 x 0.6 mm2+2Up to 60 kg Medium duty 20 slamsMin. CW 70 x 35 x 0.6 mm2+2Up to 100 kg Minimum200mm CW Profile UW Profile 100mm 150mm Minimum300mm KnaufTrackReturn: 100mm100mm Varies 150mm150mm UW track CW Profile
  • 27. 27 27 n CW Studs should be reinforced with non combustibile treated timber (by others). n UW tracks should be snipped and bent and reinforced with treated timber for extra rigidity. n Cladding of the boards should follow the partition requirement (one layer / two layers .etc). Window Opening Frame Figure-1 Figure-2 Section B-B Section A-A Door opening with CW studs Knauf CW-StudKnauf U-Channel Knauf CW-Stud Knauf CW-stud with non-combustible treated timber (by others) Figure - 1 U-Channel Knauf UW-track with non-combustible treated timber (by others) 300mm Minimum 2 1 Figure - 2 U-Channel 2 1 Knauf UW-track with non-combustible treated timber (by others) 300mm Minimum Window openings
  • 28. Fixing n Knauf Boards should be fixed vertically on the metal stud framework n Boards should never touch the floor. Approximately 1.5cm of gap should be left at the floor connection when fixing boards n The gap should be filled with sealant or mastic n Vertical edges should be staggered by 600mm. Horizontal edges should be staggered by at least 300 mm. Both joints (horizontal and vertical) on opposite side of partition should be staggered n For multi-layer cladding, second layer should be staggered both horizontally and vertically Connections sealing n For acoustic requirements in non fire rated partitions, seal the perimeter connections with acoustical sealant n For acoustic and / or fire requirements in fire rated partitions, seal the perimeter connections with fire and acoustical sealant 600600600600600600600600600600 24002400 1200 1200 1200 1200 Cladding of boards 28
  • 29. 29 29 Fastening of the cladding Maximum screw spacing – framing at 600 mm center to center Correct screw head position n Drive screws to just below the sheet surface, taking care not to break the paper linerboard Screw heads must be approx. 1 mm inside the board surface n Screws should be 9.5 mm away from joints n Screws should penetrate studs by min. 9 mm Screw location and penetration depth Boards fixing Door Opening Frame Cladding of Partition side 1 Doors and openings n Do not apply board joints on door frame profiles n Joints should be staggered on both sides Second layerFirst layerBoard thickness TN 3.9 x 35 mmTN 3.9 x 25 mm12.5 mm TN 3.9 x 45 mmTN 3.9 x 25 mm15 mm Second layerFirst layerNumber of layers -300 mmFirst layer 300 mm300 mmSecond layer Cladding of Partition side 2
  • 30. 30 Bend radius in longitudinal directionBoard thickness d mm Wet bending mm Dry bending mm 1000275012.5 · Other Knauf boards / bending radii on request r Bending radii - Knauf boards n Connect the CW Stud with Knauf Sinus using a crimp connection n CW Stud spacing: 300 mm (external radius) n Knauf fastener spacing: ≤ 300 mm Concave - inner arch Convex - outer arch Dry bending 1. Slowly bend the Knauf board laterally over the stud partition. Pre-bending on a template is recommended 2. Fix with Drywall Screws continuously following the bending direction Curved partitions Knauf UW track cut and bent Knauf Sinus profile (available in 50 / 75 / 100 mm) longitudinaldirection lengthoflayout to fix the Template batten board to support boards angle orCD Channel Knauf Board strip cut board Wet bending 1. Put the cut-to-length Knauf boards on a grid made of channels or similar with the side to be compressed on top (to ensure that excess water can drip off) 2. Perforate the board laterally and longitudinally with a spiked roller 3. Wet the board by spraying or use a lambskin roller and allow it to settle for a few minutes. Repeat the process until saturation is achieved and allow the excessive water to drain 4. Place the board on the prepared template, bend and fix the board with adhesive tape and allow to dry
  • 31. 31 31 Coatings and linings n Board surface should be cleaned of materials such as dust, oil etc. n Filling and covering of joints should only take place after the boards have been allowed to rest in the given humidity and temperature zones, and no more longitudinal changes can be expected, i.e. expansion or contraction. n In case of mastic asphalt screed, fill in joints after screed has been applied. n First coat of Knauf Joint filler should be applied with tools of sufficient width to extend a minimum 50 mm beyond both sides of the centre of the joint (100 mm width). n Knauf Joint Tape should be embedded into the joint filler to reinforce the joint between two gypsum boards n Once the first coat has dried, a second coat of Knauf Joint filler should be applied with 100 mm width on both sides of the centre of the joint tape (200 mm width). n A very thin third coat of Knauf Joint filler should be applied with a minimum width no less than 150 mm beyond both sides of the centre of the joint tape (300 mm width). n Once third coat has dried, surface should be sanded and smoothed n Knauf Corner Bead should be used for exterior corner reinforcements n Alternatively Knauf Alux Corner Tape can be used to reinforce interior or exterior corners Joint treatment Pre-treatment Before further linings (wallpaper) are applied, the surface must be free of dust and pretreated according to lining manufacturer. Suitable coatings and linings Wallpaper (paper, non woven, textile and synthetic wallpapers), ceramic tiles*, plasters (full surface thin plaster coatings), coatings (emulsion based paints, emulsion based silicate paints) * When cladding tiles on a single layer partition, reduce stud spacing to 400 mm Unsuitable coatings Alkaline coats such as lime based paints, silicate based paint and pure silicate paints are not suitable to be applied on gypsum boards. Gypsum board paper surfaces that have constantly been exposed to light without any protection can develop yellowing agents that show up despite a coat of paint. Therefore, a trial coat is recommended that will extend across several boards including all joints. Yellowing can, however, be successfully avoided only by using a special shielding primer. 29 31 Corner Bead cladded on to putty First coat with 10cm width Second thin coat with 20cm width Third thin coat with 30cm width Exterior Corner
  • 32. Customised Boards Moisture Resistant Knauf Moisture Resistant Gypsum Board (MR) is a high performance gypsum board for use in internal areas on high humidity. Regular Gypsum Board Knauf Regular Gypsum Boards with an ivory paper face ideally suited to receive a plaster finish or for direct decorations. Fire Resistant Knauf Fire Resistant Gypsum Boards (FR) are gypsum wallboards specially designed to offer superior fire resistance performance when used in drywall partitions, shaftwalls ceilings and lining systems Fire and Moisture Resistant Knauf Fire & Moisture Resistant Gypsum Boards (FM) are gypsum wallboards with high fire protection performance manufactured specifically for use in areas exposed to moisture and humidity. Diamant Impact Resistant Gypsum Board Impact resistant Improved acoustic rating Fire and moisture resistant Safeboard X-ray shielding board Lead free * Systems not listed in this data sheet. For assemblies using these special boards, please contact Knauf Technical Department. Systems components for partition Pallet detailsDimensions (mm) Tonnes (approx)Surface (m2 )No.of boardsLengthWidthThickness 2.23 / 2.00230.4 / 244.880 / 682400 / 3000120012.5 2.37 / 2.46184.32 / 201.664 / 562400 / 3000120015.0 Pallet detailsDimensions (mm) Tonnes (approx)Surface (m2 )No.of boardsLengthWidthThickness 2.20 / 2.38230.4 / 244.880 / 682400 / 3000120012.5 2.20 / 2.38195.84 / 210.668 / 562400 / 3000120015.0 Pallet detailsDimensions (mm) Tonnes (approx)Surface (m2 )No.of boardsLengthWidthThickness 2.42 / 2.68230.4 / 244.880 / 682400 / 3000120012.5 2.56 / 2.76195.84 / 210.668 / 562400 / 3000120015.0 Pallet detailsDimensions (mm) Tonnes (approx)Surface (m2 )No.of boardsLengthWidthThickness 2.27 / 2.38213.12 / 216.080 / 682400 / 3000120012.5 2.25 / 2.43167.04 / 172.868 / 562400 / 3000120015.0 Boards 32
  • 33. 33 33 Dimensions (mm) LengthFlangeWebThickness 30003550 / 70 / 92 / 14 60.6 Dimensions (mm) LengthFlangeWebThickness 30003250 / 70 / 92 / 14 60.6 30006050 / 70 / 92 / 14 60.6 Knauf CW studs Galvanized lightweight steel sections, zinc coating minimum Z100. Knauf UW runners Galvanized lightweight steel sections, zinc coating minimum Z100. To be used as head and floor track for partitions. Profiles Accessories Systems components Knauf Plastic and plug screw Knauf Acoustical Sealant Knauf Acoustical Sealant is a pasty dispersion bound compound for the use of high performance fire and acoustic rated partition systems. Knauf Plastic Plugs Screw is to be used together with Plastic Plug for fixing the perimeter runners and studs on solid walls. Hammer Fixings Hammer Fixings are light duty fixings which have a special thread lock design that prevents pre-expansion during transit installation and provides an option for faster fixing without screwdriver work. Both sizes are suitable for perimeter fixings for both partitions and ceilings. In addition to that, 8 x 45 mm is perfectly suitable with universal bracket in wall claddings. Hammer fixings are faster alternatives to the Plastic plug and Plastic plug screw. (Sizes 6 x 40 mm 8x 45 mm)
  • 34. Wedge Anchor Wedge Anchor is a very easy-to-apply accessory which can be used as a alternative solution to Plastic Plug & Screw in terms of fire rated partitions. Driva Plus Self Drilling Metal Plug Driva Plus with screw requires no drilling and can be screwed simply on the partitions for standard loads. Cavity Fixings Cavity fixing is used for superior loads on partitions and its design enables that the fixtures can be removed and refitted. Concrete Screwbolt Concrete Screwbolt is a non-expansion bolt with undercut technology for fixing into wood, brick, cracked or non-cracked concrete and it is a high performance bolt that cuts its own thread. It suits perimeter fixings, to some details of Fire Resistant partition and is specific for Head of Wall connections. The most advanced cavity dowel for drywall systems with a load capacity of up to 65kg. Black phosphated self drilling screws, for light gauge metal up to 0.7 mm thickness. Length 25 / 35 / 45 / 55 mm. Box 1000 pcs. Knauf Hartmut Knauf TN Self Drilling Drywall Screws 34 (Size 14 x 32 mm) (Size 5 x 65 mm) (Size 6 x 40 mm) (Size 7.5 x 100 mm) (Size 5 x 60 mm)
  • 35. 35 35 Knauf Sealing Tape Knauf Joint Tape Special Textile Fiber Glass Joint Tape Knauf Readygips Jointfiller Knauf Putty Pad Knauf Sealing Tape is a closed foam tape, self adhesive on one side, permanently flexible. It is recommended for the connection of flanking constructional components with the backside of the runners in drywall partitions. Width 50 / 75 mm, Length 25 m For reinforcing joints. Width 50 mm. Length 90 m Special Textile Fiber Glass Joint Tape is a premium joint tape which performs at the best level to prevent cracks and to provide the best finishing. Readymixed compound for joint filling. Bucket, 28 kg. Buckets Per Pallet : 33 Fire and acoustical rated Putty Pad
  • 36. PVC Control Joint (Movement Bead) PVC Shadowline Trim Edge Bead - Micro Corner Bead - Micro Knauf Access Panels Designed to provide for movement to accomodate expansion and contraction caused by initial stucco shrinkage and minor thermal movement. PVC Shadowing trim is preferred especially for aesthetic drywall finishing and it is used to create a shadow line which minimizes building imperfections. Edge finishing and protection for gypsum boards with fine expanded metal wings provides superior keying to the plasters, which eliminates shadowing and avoids cracking. Corner finishing and protection for gypsum boards with fine expanded metal wings provides superior keying to the plasters, which eliminates shadowing and avoiding cracking. Access panels for partition walls. 36
  • 37. 37 37 Test report / Certificate no.Fire ratingFire ratingSystem type Test report 09044691a– MKS – 02 Cert. no. ITS09/02/02 BS EN 47660 min.KW B112 / B115 / B116 Test Report NC31 EN 1363. part 1,2, EN 1364 part 1 60 min.KW B112 Test report 09044691b– MKS – 02/ Cert. no. ITS09/02/0 2 BS EN 47690 min.KW B112 / B115 / B116 Test report 09044691c–MKS – 02/ Cert. no. ITS09/02/0 3 BS EN 476120 min.KW B112 / B115 / B116 Sound tests / Certificates Fire tests / Certificates Structural heights Loads Test report / Certificate no.StandardSystem type Cert. no. 130409/KNAUF/L04/Rev0/ALDBS-EN ISO 140/3KW B111/ B112 / B115 Cert. no. 2011612 / 718 A / R2 / MCBS-EN ISO 140/3KW B111/B112 /B115 Cert no. 130214/KNAUF/L01/Rev 0/ALDBS-EN ISO 140/3KW B116 Test report / Certificate no.StandardSystem type Test report WQ 11 03385, 001- 010BS-ENKW B111/ B112 / B115 Test report / Certificate no.StandardSystem type Test report WQ 11 03385, DLR07 48/66/68/77/81/89 /93 BS-ENKW B111/ B112 / B115 Summary of test report and certifications Fire rated partitions are tested up to 3.6 m depending on achievable fire resistance.
  • 38. Regional Materials On a range of 500 miles from factory and quarry location, our boards can provide points for regional materials mentioned in different evaluation criteria (LEED, Estidama, etc.). QUALITY MANAGEMENT SYSTEM - ISO 9001:2008 This is to certify that: Knauf LLC PO Box 112871 Dubai UAE Holds Certificate No: FM 577441 and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the following scope: KNAUF LLC and KNAUF RAK FZE Quality Management System (QMS) covers the production of Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities within the Middle East. KNAUF LLC and KNAUF RAK FZE Quality Management System (QMS) covers the production of Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities within the Middle East. For and on behalf of BSI: Gary Fenton, Global Assurance Director Originally registered: 09/11/2011 Latest Issue: 27/09/2012 Expiry Date: 09/11/2014 Page: 1 of 2 This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract. An electronic certificate can be authenticated online. Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917. Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000 BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK. A Member of the BSI Group of Companies. Certifications Asbestos content The boards produced at the Knauf factory in Ras Al Khaimah have been tested on asbetos content. No asbestos could be traced in the boards’ composition. Complies with the requirements of EN 13964. Formaldehyde content The boards produced at the Knauf factory in Ras Al Khaimah have been tested on DIN EN ISO 16009 for formaldehyde emissions. Maximum concentration levels 16µg/m3(0.016mg/m3) (complies with the requirements of EN 13964). Environmental certifications For outstanding performances in water and energy manangement, our factory has been recently awarded the Environmental Performance Certificate from the Ministry of Environment & Water. Quality Management System ISO 9001: zz2008 38
  • 39. 39 39 Notes ....................................................................................................................................................................................................................................................... ........................................................................................................................................................................................................................................................ ........................................................................................................................................................................................................................................................ ......................................................................................................................................................................................................................................................... ......................................................................................................................................................................................................................................................... .......................................................................................................................................................................................................................................................... ....................................................................................................................................................................................................................................................... ........................................................................................................................................................................................................................................................ ........................................................................................................................................................................................................................................................ ......................................................................................................................................................................................................................................................... ......................................................................................................................................................................................................................................................... .......................................................................................................................................................................................................................................................... ....................................................................................................................................................................................................................................................... ........................................................................................................................................................................................................................................................ ........................................................................................................................................................................................................................................................ ......................................................................................................................................................................................................................................................... ......................................................................................................................................................................................................................................................... ..........................................................................................................................................................................................................................................................
  • 40. Knauf Head Office PO Box: 112871, Dubai, UAE Tel: +971 4 337 7170 Fax: +971 4 334 9659 info@knauf.ae Knauf Qatar Branch PO Box 27111 Doha, State of Qatar Tel: +974 4 452 8191 Fax: +974 4 452 8181 Knauf KSA Branch PO Box 3051 Jeddah 21471, KSA Tel: +966 2 652 2033 Fax: +966 2 652 2117 We reserve the right to amend technical specifications without notice.The current edition applies. Our guarantee applies only to the defect-free state of our materials. The structural, static and physical characteristics of Knauf systems can only be ensured where only Knauf system components or products recommended by Knauf are used. Consumption, quantity and design specifications are typical figures, which may not be transferable under different circumstances. All rights reserved. Changes, reproductions and photo-mechanical and electronic repetition, even in part, require the specific permission of Knauf LLC, PO Box 112871, Dubai, United Arab Emirates.