1. CLEMENT.A.G.
ProductionManagement| ProcessManagement| QualityControl | ProcessImplementation
Present Ferro Treaters Apr
Position Manager
Education MBA in Operations Management
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BACKGROUND
SUMMARY
I am a commercially awareand financially astutemanager who has a successful track record of deliveringresults by engaging in every
aspect of the production process. I have the knowledge, skill, and ability to coordinate production activities so that they exceed set
targets. During my long career I have specifically worked on Production / Process Management, Material Management, Quality
Management and Process Implementation.
Distinguished 20 year career reflects continual achievement, a depth of valuableand diversified leadership experienceand consistent
achievement in formulating sourcing strategies, vendor identification /development, supply chain management and analytical
assessment to strengthen effectiveness. I have proven strengths in identifying areas of improvement and recommending process
modifications to enhance operational efficiencies of the systems. Proficient in PPAP, FMEA, Cp & CpK & 8D- Report and NDT-
Inspection. I am also passionate and determined to conduct Audit with reference to TS-16949Stds.
Apart from all this, I have successfully completed various training programs such as; NDT ASNT Level – II in UT, PT & MPI, EO
`CREOPARAMETRIC , CATIA – V5, GD&T, Certified 6σ-BB and Lean manager.
On a personal level, I am a decisive and committed individual who knows how to operate in a high speed automated production
environment. As a developed leader, mentor and volunteer, I value relationships and cultivate important alliances that serve
instrumentally in my career and personal life. Right now I am looking to join a growing and innovative company that will offer me
genuine career opportunities. For any interesting opportunity, feel free to write at clementamal@yahoo.co.in. or call me on +91
9845487871.
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PROFILE
PHOTO
2. Ferro Treaters Apr 2012 – till date
Manager
In my present capacity, I am assuming the full responsibilities of Production, Quality & Audit department. Accountable for handling
process planning to maintain in-time schedule and evaluating the material flow. I am also handling PPAP, FMEA, Cp & CpK & 8D-
Reports and NDT-Inspection. Proficient in conducting audits with reference to TS-16949Stds.
In addition, I have demonstrated an unwavering commitment to manage overall procurement of raw material & production
requirements including receipt accounting & maintaining minimum stock level . Efficiently identifying and developing potential
vendors/ suppliers for achieving cost effective purchases of materials and reduction in prices. I am not only managing Supply Chain
for distributing goods but also handling Estimation and Costing. I have displayed a reliable dedication towards conducting line
inspection of Finished Products and handling Hardness Testingwith reference to Rockwell. Brinell,MicroVickers & Jomini end quench
test and grain size. I am also involved in managing Direct Hardening of Steel - OHNS, EN24 & EN47, Press Quenching of Gears and
Field FailureAnalysis and Hardening of fasteners – SAE-15b25, SAE-4140, C-45, C-60, EN-8, EN-9, and SAE-10B21 & mould preparation
of components for micro structure.
Apart form this, I am not only achieving continual improvement by eliminating Customer Complaints, Non Conformance Report, Re-
works and Line Rejection, by useof 8D- report but also checkingPCD,Run-Out & Flatness and Crack;conductingField failureAnalysis,
Short Blasting & Short Penning. I have been instrumental in conducting time to time calibration of the instruments with proper
frequency and maintaining quality of the product and handling 6σ-DMAIC approach & Lean Manager – Gemba , 5S-Tools.
Gears & Pinions Pvt Ltd 1985 - 2012
Engineer
I began my career with Gears & Pinions as an Engineer and learned how to control and check the process parameters by controlling
the process with reference to production parameters. As an effective Engineer, I was also involved in handling Material management,
Maintenance management, Implementation of TS-16949, Production planning and 6σ, Lean management.
EXPERIENCE
3. ProductionManagement
Process Management
Process Implementation
MaterialManagement
Vendor Management
Operation Management
QualityManagement
Maintenance Management
Strategic Planning
Implementation ofTS – 16949
Leadership
Team Management
SKILLS & ENDORSEMENT
EDUCATION
MBA in Operation Management from IGNOU.
Diploma in Mechanical Engineering.
IT Skills
MS Office, Windows, Internet Applications
TRAINING ATTENDED
NDT ASNT Level – II in UT, PT & MPI.
CREO PARAMETRIC , CATIA – V5.
GD&T.
Certified 6σ-BB , Lean manager.
Date of Birth: 17/ JAN /1965.
LANGUAGES
English
Hindi
Kannada
Tamil
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