In this session, you’ll get an overview of the DS strategy and current solutions around Additive Manufacturing (including material engineering, design, manufacturing preparation and simulation) with a special focus on CATIA new Cognitive Augmented Design capabilities on the 3DEXPERIENCE Platform.

1. Additive Manufacturing &
Cognitive Augmented Design
15:05-15:25
Charles Londeix, Sogeti
Daniel Pyzak, Dassault Systèmes
Toulouse, September 28

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Table of Contents
 Dassault Systèmes Strategy & Solutions for Additive
Manufacturing
 Zoom on Cognitive Augmented Design
 Conclusion

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Dassault Systèmes Strategy & Solutions for Additive
Manufacturing

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The new world to imagine, design and make
New Machines/New Materials New ways to produce
Bio-printing of cartilage
New ways to design
New topologies
Titanium buckle
New Assembly structures
Carbon3D's Super Fast 3D Printer MX3D bridge printing
New Eco-System
New Economy of Contribution
Machine Providers
Material Providers
Labs/ AcademicsEngineering Experts
Machine Builders
Manufacturing Experts
Functions integration
From one assembly to one part
DFAM

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3DS Additive Manufacturing Solution
1
2
3
4
5
3DEXPERIENCE Marketplace
In- silico Material Engineering
Function-Driven Generative Design
Process Definition &
Simulation
Global Production System
Service Providers
Material Providers
Labs/ AcademicsEngineering
Experts
Machine Builders
Manufacturing
Experts
Process Definition &
Simulation

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In-silico Materials Science1
Grain segregation of a Titanium Alloy Melting & Thermal conductivity of a
Nickel AlloyVIRTUAL Material Lab
• Certify existing materials for AM
• Engineer New material for AM
• Control the micro-structure of the processed material

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Function-Driven Generative Design2
Innovative Designs
• Organic shapes
• Function integration
• Performance
improvement
• Weight reduction

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Process Definition & Simulation3
Process & Quality control
• Program the machine
and simulate the
process :
• Part Quality (as
manufactured = as
designed )
• Repeatability
• Productivity

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Global Production System4
Execution of the production
• Shop floor management
• Production optimization
• Machine efficiency - Making
sure the machine is used at its
full potential
• Process monitoring :
• Stopping production in case
of problem ( if deviation )
• Correcting the process in situ
in case of deviation
• Post fabrication optimization
• Part Quality Control &
traceability

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3DEXPERIENCE Marketplace for Additive Manufacturing5
3DEXPERIENCE
Marketplace: starts with
Additive Manufacturing
• Connects the AM eco-
system
• Makes sure :
• The request meets the
service offering
• The optimum service is
found to meet the
request
The only QUALIFIED
Ecosystem INDUSTRIAL
Service Bureaus Worldwide

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Zoom on Cognitive Augmented Design

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From current Traditional Design … To a new Generative approach
KPIs
What are we talking about ?
Design Space +

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…to explore unimaginable shapes while respecting design specifications
Material|Engineering|Manufacturing
Alternatives
1
2
3
Business KPIs
Weight Stiffness Durability Cost Materials
Milling
Additive
Manufacturing
Casting
& Forging
What do we propose ?

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Design Space
Functional
Specifications
Topology
Optimization
Automatic
Reconstruction
FEA Validation
Variants CreationTrade-Off StudyFinal Validation Detailed Design
New Workflow

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Conclusion

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 Function-Driven Generative Design and Additive
Manufacturing are strategic for Dassault Systèmes
 Dassault Systèmes is delivering unified solutions for
Design, Simulation and Manufacturing to support
Additive Manufacturing and Traditional
Manufacturing Processes (Milling, Casting,
Stamping…)
 A collaborative platform for designers, simulation and manufacturing
engineers
 Embarking Modeling, Simulation and Optimization in a unique
Designer role
 Delivering a unique generative manufacturing process & simulation
solution
Take Away

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Thank You!
Daniel
Pyzak
Director,
CATIA Engineering Center of
Excellence EMEAR
dpk@3ds.com
Charles B.
Londeix
Additive Manufacturing Solution
Leader
charles.londeix@sogeti.com