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DESIGN OF DIFFERENTIAL&FINAL
            DRIVE



        ANKUSH SINGLA
       L-2K9-AE-04-BIV
What is a differential?
Differential is a device capable of transmitting torque and
 rotation through three shafts, almost always used in one of
 two ways. In one of these, it receives one input and
 provides two outputs; this is found in most automobiles. In
 an automobile and other wheeled vehicles, the differential
 allows each of the driving wheels to rotate at different
 speeds, while supplying equal torque to each of them.
Purpose of a differential

The differential is found on all modern cars and trucks,
and also in many all-wheel-drive vehicles. These all-
wheel-drive vehicles need a differential between each
set of drive wheels, and they need one between the
front and the back wheels as well, because the front
wheels travel a different distance through a turn than
the rear wheels.
Differential Gear Train on a Turning Tractor
Differential Gear Train on a Turning TRACTOR

The outer wheel traverses an arc with radius ro and the inner
 wheel traverses an arc with radius ri. As illustrated, the
 lengths of the arcs traversed are so, sn, and si. The outer arc so is
 obviously larger than the inner arc si for a given traversed
 angle theta. Some way of ensuring that the outer wheel is
 able to turn slightly faster than the inner wheel must be
 ensured in order to prevent binding and slippage of the tires
 on the road.
Differential Gear Train on a Turning TRACTOR

Fortunately, the automobile differential solves
this problem with only one transmission and
one drive shaft for both driven wheels.
Differential Gear Train on a Turning Tractor

Since s=r(THETA), the length of the arc traversed for a given theta is
 proportional to the radius. Since ro is greater than rn by the same amount
 that ri is less than rn, the right wheel center must travel further than the
 car center by the same amount that the left wheel center must travel less
 further than the car center. As its name implies, a differential allows the
 left and right drive wheels to turn differentially with respect to each
 other. As can be seen by turning the drive wheels of a car on a mechanic's
 lift, turning one drive wheel results in the opposite wheel turning at the
 same rate in the opposite direction.
Parts of a differential
Differential parts
Differential Calculations
• The difference between the paths travelled by
  left(outside) and the right(inside) wheels will
  be 2∏(R-r)
• Since both sets of wheels travel over this
  distance at the same time,the speed
  differential between the left (outside) and
  right(inside) wheels is Vo-Vi=2∏(R-r)/T,where
  T is time time trevel
example
• Consider the open differential shown in
  figure.the numbers of tooth on each gear are
  as
 Ni=16,Nc=57,Np=12,No=17
 Suppose that we jack the right wheel up and
  rev the engine up to 5100 rpm.The speed
  reduction across the transmission gearbox is
  3.4
Differential Calculations


The dimensionless velocity differential
between the outside and the inside wheels
can then be approximated by

Vdiff =Vo-Vi/Vavg =R-r/Ravg=t/Rav


  Where t is the wheel base and
  Ravg is the distance from the
  centre of rotation to the centre of
  the wheel axle
What is the speed of the left wheel?
What is the speed of the free rotating
right wheel?
Numerical Problem:
The differential in a rear axle of a farm tractor has a
ring gear with 32 teeth driven by a bevel pinion with
8 teeth. Each side gear is connected to a rear axle
through a final drive unit that provides a 5:1 speed
reduction . If the input torque of a bevel pinion is
1500Nm & input speed is 520 rpm. Calculate the
torque and power in each rear axle when the left
wheel encounters poor traction & begins turning
50% faster than right wheel. Assume differential
efficiency as .98

Sol. Given: input torque(Te)=1500 rpm,speed ratio
on rear axle=32/8=4
      input speed(Ne)=520,Tr=32,Tp=8
 speed reduction of final drive=5:1
  speed on rear axle=520/5*4= 26 rpm
Let x be the speed reduction
Therefore, speed of left wheel NL=(26+x) rpm , and
speed of right wheel Nr=(26-x)rpm

              (NL+x)=1.5(Nr-x)
              26+x=1.5(26-x)
               2.5x=13
               x=13/2.5=5.3 rpm
speed of left wheel NL=26+5.3=31.3 rpm , and speed
  of right wheel Nr=(26-5.3)=20.8rpm

1500*2*∏*250/60=T[2*∏*3.12/60+2∏*20.8/60]

              T=14700 Nm
 Again         PL=2∏TNL.ήd
                 =2∏*14700*31.2*0.98/60
                 =47.06kw
               Pr=2∏TNrήd
                 = 2*∏*14700*20.8*.98/60
                 =31.378kw ans.
Multiple choice questions:-


1.In tractor engine power at right angle is transmitted
by

(a)Differential (b) clutch assembly (c)pto shaft (d) belt
pulley

2.The crown wheel assembly of tractor differential
works as

(a)Increase speed of rear wheel
(b) Reduce speed of rotation
(c) Control pto speed
(d) Control engine speed

3.The bevel pinion of differential of a tractor drives

(a)Crown gear (b) final drive gear (c)crank shaft (d) all
above three
4.Final drive in tractors provides addition speed reduction
between

(a)Engine and rear wheels (b)piston and crank shaft
(c)engine and gear box (d)engine and differential

5.Main component of tractor differential
(a)Pto shaft (b)crown wheel assembly (c)spur gear
(d)clutch



Answers:-
1-(a), 2-(b), 3-(a), 4-(a),5(b)

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Design and operation of differentials and final drives

  • 1. DESIGN OF DIFFERENTIAL&FINAL DRIVE ANKUSH SINGLA L-2K9-AE-04-BIV
  • 2. What is a differential? Differential is a device capable of transmitting torque and rotation through three shafts, almost always used in one of two ways. In one of these, it receives one input and provides two outputs; this is found in most automobiles. In an automobile and other wheeled vehicles, the differential allows each of the driving wheels to rotate at different speeds, while supplying equal torque to each of them.
  • 3. Purpose of a differential The differential is found on all modern cars and trucks, and also in many all-wheel-drive vehicles. These all- wheel-drive vehicles need a differential between each set of drive wheels, and they need one between the front and the back wheels as well, because the front wheels travel a different distance through a turn than the rear wheels.
  • 4. Differential Gear Train on a Turning Tractor
  • 5. Differential Gear Train on a Turning TRACTOR The outer wheel traverses an arc with radius ro and the inner wheel traverses an arc with radius ri. As illustrated, the lengths of the arcs traversed are so, sn, and si. The outer arc so is obviously larger than the inner arc si for a given traversed angle theta. Some way of ensuring that the outer wheel is able to turn slightly faster than the inner wheel must be ensured in order to prevent binding and slippage of the tires on the road.
  • 6. Differential Gear Train on a Turning TRACTOR Fortunately, the automobile differential solves this problem with only one transmission and one drive shaft for both driven wheels.
  • 7. Differential Gear Train on a Turning Tractor Since s=r(THETA), the length of the arc traversed for a given theta is proportional to the radius. Since ro is greater than rn by the same amount that ri is less than rn, the right wheel center must travel further than the car center by the same amount that the left wheel center must travel less further than the car center. As its name implies, a differential allows the left and right drive wheels to turn differentially with respect to each other. As can be seen by turning the drive wheels of a car on a mechanic's lift, turning one drive wheel results in the opposite wheel turning at the same rate in the opposite direction.
  • 8. Parts of a differential
  • 10. Differential Calculations • The difference between the paths travelled by left(outside) and the right(inside) wheels will be 2∏(R-r) • Since both sets of wheels travel over this distance at the same time,the speed differential between the left (outside) and right(inside) wheels is Vo-Vi=2∏(R-r)/T,where T is time time trevel
  • 11. example • Consider the open differential shown in figure.the numbers of tooth on each gear are as Ni=16,Nc=57,Np=12,No=17 Suppose that we jack the right wheel up and rev the engine up to 5100 rpm.The speed reduction across the transmission gearbox is 3.4
  • 12. Differential Calculations The dimensionless velocity differential between the outside and the inside wheels can then be approximated by Vdiff =Vo-Vi/Vavg =R-r/Ravg=t/Rav Where t is the wheel base and Ravg is the distance from the centre of rotation to the centre of the wheel axle
  • 13. What is the speed of the left wheel? What is the speed of the free rotating right wheel?
  • 14. Numerical Problem: The differential in a rear axle of a farm tractor has a ring gear with 32 teeth driven by a bevel pinion with 8 teeth. Each side gear is connected to a rear axle through a final drive unit that provides a 5:1 speed reduction . If the input torque of a bevel pinion is 1500Nm & input speed is 520 rpm. Calculate the torque and power in each rear axle when the left wheel encounters poor traction & begins turning 50% faster than right wheel. Assume differential efficiency as .98 Sol. Given: input torque(Te)=1500 rpm,speed ratio on rear axle=32/8=4 input speed(Ne)=520,Tr=32,Tp=8 speed reduction of final drive=5:1 speed on rear axle=520/5*4= 26 rpm Let x be the speed reduction
  • 15. Therefore, speed of left wheel NL=(26+x) rpm , and speed of right wheel Nr=(26-x)rpm (NL+x)=1.5(Nr-x) 26+x=1.5(26-x) 2.5x=13 x=13/2.5=5.3 rpm speed of left wheel NL=26+5.3=31.3 rpm , and speed of right wheel Nr=(26-5.3)=20.8rpm 1500*2*∏*250/60=T[2*∏*3.12/60+2∏*20.8/60] T=14700 Nm Again PL=2∏TNL.ήd =2∏*14700*31.2*0.98/60 =47.06kw Pr=2∏TNrήd = 2*∏*14700*20.8*.98/60 =31.378kw ans.
  • 16. Multiple choice questions:- 1.In tractor engine power at right angle is transmitted by (a)Differential (b) clutch assembly (c)pto shaft (d) belt pulley 2.The crown wheel assembly of tractor differential works as (a)Increase speed of rear wheel (b) Reduce speed of rotation (c) Control pto speed (d) Control engine speed 3.The bevel pinion of differential of a tractor drives (a)Crown gear (b) final drive gear (c)crank shaft (d) all above three
  • 17. 4.Final drive in tractors provides addition speed reduction between (a)Engine and rear wheels (b)piston and crank shaft (c)engine and gear box (d)engine and differential 5.Main component of tractor differential (a)Pto shaft (b)crown wheel assembly (c)spur gear (d)clutch Answers:- 1-(a), 2-(b), 3-(a), 4-(a),5(b)