Transforming supply chain Harish Bawari - Hero MotoCorp May 2016
Improve F&V Operations with Automated Processes
1. Suggested Improvement on F & V Operations
S
No
Process Present Method Proposed Method
1 Purchase Request
Creation
Completely Manual.
Planning Horizon – 1 day
Accurate projections only for Top
SKUs as based on memory
System Generated –
Automated process.
Planning horizon increased
to 1 week.
2 Purchase Order
Creation
No consolidation of PRs from
various stores.
Automatic consolidation of
PRs into single PO.
Auto mail from System to
Vendors on SKU and Reqd
Qty and Delivery Date
3 Price Updating in
System
Manually calculated and updated
in System.
Criteria like Wastage % &
Margin % fixed in System.
Automatic calculation by
System based on pre-
defined Pricing Rule.
Automatic updating in
System (protocol based)
4 Goods Receiving in
Stores
Goods are weighed at the time of
receipt and weights manually
noted down.
Weighing machine
integrated with live terminal.
Automatic transfer of weight
from weighing machine to
System.
5 Goods Receipt Note Vendor Bills are verified and
updated in System
No Change proposed.
6 Issue to Sales Counter No separate process New process introduced.
7 Issues to Internal
Consumption and
Dumping
No Separate process New Process introduced.
8 Price Tag Printing Manual Slips written and stuck on
the Crates
Price Tag Printer
introduced.
9 Markdown Sales No separate process for 2nd
grade
/ Discount sales
New Process introduced.
10 Store Returns to back
Stores
No separate Process New Process Introduced
11 Stock / Inventory
Management
No such process. New Process introduced.
Complete visibility of stocks
brought in by the new
process.
12 EOD Process No such process New Process.
Complete check & Balance
introduced in system
Investment Proposal
Capital Investment of ₹ 12 Million proposed both for ERP and WH set up.
Process Blue printing of ERP processes will be taken up once ERP vendor is finalized.
Payback period is just 22 months.