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Self healing concrete
by: azlan ahmad
INTRODUCTION
NECESSITY
BACTERIA
MIXING
WORKING
TEST ON SELF HEALING CONCRETE
COMPARISON
CONCLUSION
Content
Self healing concrete
The ultimate solution of concrete
cracks
SELF HEALING CONCRETE IS ALSO KNOW AS “BIO
CONCRETE” OR “BACTERIAL CONCRETE”.
*It heal itself when it comes in contact with air and water,
it produces lime on outer layer of the concrete.
*In that case the hydrated process may start again and hydration
products may fill up and heal the cracks.
the width of range 0.05-0.1mm act as capillary and the water
particles seep through the cracks. These water particles hydrate
the non or partial reacted cement and the cement expands,
which in turn fills the crack.
But when the cracks are of greater width, need of other
remedial work is required. One possible technique is currently
being investigated and developed was based on application of
mineral producing bacteria in concrete.
What is self healing concrete
Necessity
The American Concrete Institute as per ACI 302.1-04 addresses this issue, even the best
construction & concreting cannot prevent cracking in concrete, and 0% cracks is an
unrealistic thing.
REASONS WHY CONCRETE CRACKS
Concrete can withstand compressive forces very well but not
tensile forces. When it is subjected to tension it starts to
cracks, which is why it reinforced with steel to withstand the
tensile forces.
• Concrete expands and shrinks due to temperature differences
• Due to heavy load applied or
• Settlement of structure
• Due to corrosion of reinforcement steel
• Improper cover provided during concreting
• High water cement ratio to make the concrete workable
METHODS TO REPAIR CONCRETE
CRACKS
Epoxy Injections
Routing and Sealing
Stitching the Cracks
Drilling and Plugging
BACTERIA
It contains an outer layer of thick wall, which resist
sun light, chemical exposure etc.
mixing
• While preparation of concrete, this product are
added in the wet concrete when the mixing is
done.
• But while mixing one precaution is taken that
bacteria and cement are not allowed to mix
together.
PREPARATION OF BACTERIAL
CONCRETE
Bacterial concrete can be prepared in two ways,
•By direct application
•By encapsulation in lightweight concrete
In the direct application method, bacterial spores and calcium lactate is
added into concrete directly when mixing of concrete is done. The use of
this bacteria and calcium lactate doesn’t change the normal properties of
concrete.
The bacteria are exposed to climatic changes. When water comes in
contact with this bacteria, they germinate(grow) and feed on calcium
lactate and produces limestone. Thus sealing the cracks.
By encapsulation method the bacteria and its food i.e. calcium
lactate, are placed inside treated clay pellets and concrete is
prepared. About 6% of the clay pellets are added for making
bacterial concrete.
When concrete structures are made with bacterial concrete,
when the crack occurs in the structure and clay pellets are
broken and the bacteria germinate and eat down the calcium
lactate and produce limestone, which hardens and thus sealing
the crack. Minor cracks about 0.5mm width can be treated by
using bacterial concrete.
When the water comes in contact with the unhydrated
calcium in the concrete, calcium hydroxide is produced by
the help of bacteria, which acts as a catalyst. This calcium
hydroxide reacts with atmospheric carbon dioxide and forms
limestone and water. This extra water molecule keeps the
reaction going
Chemical Process of Self-Healing or
Bacterial Concrete
Cao + H2O Ca(OH)2
Ca(OH)2 + CO2 CaCO3 + H2O
TEST AND RESULT OF SELF-HEALING OR BACTERIAL CONCRETE AND
NORMAL CONCRETE
FLEXURAL STRENGTH TEST:
COMPRESSIVE STRENGTH TEST RESULT FOR 7 AND 28 DAYS FOR BACTERIAL CONCRETE
SL NO DAYS NORMAL
CONCRETE(N/mm2)
BACTERIAL
CONCRETE (N/mm2)
1 7 20.85 27.10
2 28 30.00 38.95
SL NO DAYS NORMAL
CONCRETE(N/mm2)
BACTERIAL
CONCRETE (N/mm2)
1 7 3.90 4.6
2 28 7.05 7.80
WHAT BACTERIA IS USED
• Most of the bacteria belongs to genus bacillus are
fulfilling required criteria discussed above. Some
of the list of bacteria are
1) Pseudofirmus
2) Cohnii
3) Filla
4) Pasteuriie
• The suitable chemical precursor found to be
most suitable is “CALCIUM LACTATE”.
story
• In 2011, henk jonkers and his team is doing testing
case study on self healing concrete.
• A small structure or a part of structure will be built
with the self healing material and observed over
three to five year.
• Structure will be fitted with some panels of self
healing concrete and other conventional concrete so
that the behavior of the two can compared.
• Cracks will be made in the concrete that are much
larger than the ones that have healed up in the
laboratory to determine how well fast they heal
over time.
Advantages
• Self-repairing of cracks without any external aide.
• Significant increase in compressive strength and
flexural strength when compared to normal concrete.
• Resistance towards freeze-thaw attacks.
• Reduction in permeability of concrete.
• Reduces the corrosion of steel due to the cracks
formation and improves the durability of steel
reinforced concrete.
• Bacillus bacteria are harmless to human life and hence
it can be used effectively
Disadvantage
• Cost of bacterial concrete is double than
conventional concrete.
• Growth of bacteria is not good in any atmosphere
and media.
• The clay pellets holding the self-healing agent
comprise 20% of the volume of the concrete. This
may become a shear zone or fault zone in the
concrete.
• Design of mix concrete with bacteria here is not
available any IS code or other code.
• Investigation of calcite precipitate is costly.
APPLICATIONS
• Self healing concrete can be used for sectors such as
• tunnel-lining, structural basement walls, highways,
• bridges, concrete floors and marine structures.
• This is new technology can provide ways to durable
• roads.
• High strength buildings with more bearing capacity.
• Long lasting river banks.
• Erosion prevention of loose sands.
Conclusion
• Hence, self healing concrete is crack resistant.
• Which protects the concrete and reinforcement from cracks
and forms corrosion.
• By doing this, it prevent water to percolate into
reinforcement steel concrete and hence it does not comes in
contact with reinforcement.
• Increase in the strength of the concrete as compared to
conventional concrete.
THANKS

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Self healing concrete by Azlan Ahmad

  • 2. INTRODUCTION NECESSITY BACTERIA MIXING WORKING TEST ON SELF HEALING CONCRETE COMPARISON CONCLUSION Content
  • 3. Self healing concrete The ultimate solution of concrete cracks
  • 4. SELF HEALING CONCRETE IS ALSO KNOW AS “BIO CONCRETE” OR “BACTERIAL CONCRETE”.
  • 5. *It heal itself when it comes in contact with air and water, it produces lime on outer layer of the concrete. *In that case the hydrated process may start again and hydration products may fill up and heal the cracks. the width of range 0.05-0.1mm act as capillary and the water particles seep through the cracks. These water particles hydrate the non or partial reacted cement and the cement expands, which in turn fills the crack. But when the cracks are of greater width, need of other remedial work is required. One possible technique is currently being investigated and developed was based on application of mineral producing bacteria in concrete. What is self healing concrete
  • 6.
  • 7. Necessity The American Concrete Institute as per ACI 302.1-04 addresses this issue, even the best construction & concreting cannot prevent cracking in concrete, and 0% cracks is an unrealistic thing.
  • 8. REASONS WHY CONCRETE CRACKS Concrete can withstand compressive forces very well but not tensile forces. When it is subjected to tension it starts to cracks, which is why it reinforced with steel to withstand the tensile forces. • Concrete expands and shrinks due to temperature differences • Due to heavy load applied or • Settlement of structure • Due to corrosion of reinforcement steel • Improper cover provided during concreting • High water cement ratio to make the concrete workable
  • 9.
  • 10. METHODS TO REPAIR CONCRETE CRACKS Epoxy Injections Routing and Sealing Stitching the Cracks Drilling and Plugging
  • 11. BACTERIA It contains an outer layer of thick wall, which resist sun light, chemical exposure etc.
  • 12.
  • 13. mixing • While preparation of concrete, this product are added in the wet concrete when the mixing is done. • But while mixing one precaution is taken that bacteria and cement are not allowed to mix together.
  • 14. PREPARATION OF BACTERIAL CONCRETE Bacterial concrete can be prepared in two ways, •By direct application •By encapsulation in lightweight concrete In the direct application method, bacterial spores and calcium lactate is added into concrete directly when mixing of concrete is done. The use of this bacteria and calcium lactate doesn’t change the normal properties of concrete. The bacteria are exposed to climatic changes. When water comes in contact with this bacteria, they germinate(grow) and feed on calcium lactate and produces limestone. Thus sealing the cracks.
  • 15. By encapsulation method the bacteria and its food i.e. calcium lactate, are placed inside treated clay pellets and concrete is prepared. About 6% of the clay pellets are added for making bacterial concrete. When concrete structures are made with bacterial concrete, when the crack occurs in the structure and clay pellets are broken and the bacteria germinate and eat down the calcium lactate and produce limestone, which hardens and thus sealing the crack. Minor cracks about 0.5mm width can be treated by using bacterial concrete.
  • 16. When the water comes in contact with the unhydrated calcium in the concrete, calcium hydroxide is produced by the help of bacteria, which acts as a catalyst. This calcium hydroxide reacts with atmospheric carbon dioxide and forms limestone and water. This extra water molecule keeps the reaction going Chemical Process of Self-Healing or Bacterial Concrete Cao + H2O Ca(OH)2 Ca(OH)2 + CO2 CaCO3 + H2O
  • 17. TEST AND RESULT OF SELF-HEALING OR BACTERIAL CONCRETE AND NORMAL CONCRETE FLEXURAL STRENGTH TEST: COMPRESSIVE STRENGTH TEST RESULT FOR 7 AND 28 DAYS FOR BACTERIAL CONCRETE SL NO DAYS NORMAL CONCRETE(N/mm2) BACTERIAL CONCRETE (N/mm2) 1 7 20.85 27.10 2 28 30.00 38.95 SL NO DAYS NORMAL CONCRETE(N/mm2) BACTERIAL CONCRETE (N/mm2) 1 7 3.90 4.6 2 28 7.05 7.80
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  • 21. WHAT BACTERIA IS USED • Most of the bacteria belongs to genus bacillus are fulfilling required criteria discussed above. Some of the list of bacteria are 1) Pseudofirmus 2) Cohnii 3) Filla 4) Pasteuriie • The suitable chemical precursor found to be most suitable is “CALCIUM LACTATE”.
  • 22. story • In 2011, henk jonkers and his team is doing testing case study on self healing concrete. • A small structure or a part of structure will be built with the self healing material and observed over three to five year. • Structure will be fitted with some panels of self healing concrete and other conventional concrete so that the behavior of the two can compared. • Cracks will be made in the concrete that are much larger than the ones that have healed up in the laboratory to determine how well fast they heal over time.
  • 23. Advantages • Self-repairing of cracks without any external aide. • Significant increase in compressive strength and flexural strength when compared to normal concrete. • Resistance towards freeze-thaw attacks. • Reduction in permeability of concrete. • Reduces the corrosion of steel due to the cracks formation and improves the durability of steel reinforced concrete. • Bacillus bacteria are harmless to human life and hence it can be used effectively
  • 24. Disadvantage • Cost of bacterial concrete is double than conventional concrete. • Growth of bacteria is not good in any atmosphere and media. • The clay pellets holding the self-healing agent comprise 20% of the volume of the concrete. This may become a shear zone or fault zone in the concrete. • Design of mix concrete with bacteria here is not available any IS code or other code. • Investigation of calcite precipitate is costly.
  • 25. APPLICATIONS • Self healing concrete can be used for sectors such as • tunnel-lining, structural basement walls, highways, • bridges, concrete floors and marine structures. • This is new technology can provide ways to durable • roads. • High strength buildings with more bearing capacity. • Long lasting river banks. • Erosion prevention of loose sands.
  • 26. Conclusion • Hence, self healing concrete is crack resistant. • Which protects the concrete and reinforcement from cracks and forms corrosion. • By doing this, it prevent water to percolate into reinforcement steel concrete and hence it does not comes in contact with reinforcement. • Increase in the strength of the concrete as compared to conventional concrete.