EcoAxis’ AxisWEAVE4.0, an IoT based analytics and monitoring system for weaving looms, provides information about production and predicts the time required for completing the ongoing jobs for individual looms. It delivers efficiency enhancement with comprehensive analytics relating to mending time for weft and warp breaks, water/air/electricity energy consumption, loom and quality, and warp/weft/selvedge/other downtime – any time-anywhere-any device. For more information visit www.ategroup.com/ecoaxis.

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AxisWEAVE 4.0
Weaving Loom Monitoring and Analytics Solution
1
Unlocking Intelligence of Things

2. 2
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EcoAxis: Recognitions
3
Frost & Sullivan
Growth Excellence Leadership
Award 2017
Industrial IoT - Big Data Industry
Boston Consulting - CII
Industrie 4.0 contest 2017
Top 5 at CII Manufacturing Summit,
Nov 2017

4. AxisWEAVE 4.0: IIoT solution for weaving

5. AxisWEAVE 4.0 overview
 Efficiency
 Production
 Breakage analysis
 Downtime analysis
 Energy analytics
 Air consumption
Automated
dashboards
 Multi-plant /unit-level
 Section level
 Machine level
 Loom-wise planning
 Tracking of job
remaining length
and days
 Quality library
 Job details
Planning and
scheduling
 Section-view for
planning
 Quality updation
 Planned v/s actual
Automated
reports
 Downloadable reports
 Monthly and daily
(shift-wise) reports
 Quality and loom-wise
 Breakages report
 Production report
 Job report
 Performance report
 Energy/air
consumption report

6. Benefits of AxisWEAVE 4.0 for weaving
 Automated reports and dashboards
 Live tracking with online analytics
 Production planning and tracking
 Tracking of operator effectiveness
 Planning based on historical data about performance of loom and quality
combination
 Tracking the quality of the yarn based on breakage analysis
 Enterprise-level (multiple plants), plant-level (multiple sections), section-level
(multiple equipment), and equipment-level analytics

7. Improvement opportunities using AxisWEAVE 4.0
Quality
 Job wise breakage and
performance analysis
 Easy identification of
beam number
representing preparatory
machines and yarn used
 Insights for corrective
measures
Productivity
 Live tracking of weaving jobs’
status improves the planning
of preparatory machines
processing
 Benchmarking loom
performance on quality basis
 Online quality library for loom
planning
 Automated reports
Performance
 Operator training based on
breakage analysis
 Maintenance planning based
on the CMPX analysis of
different machines running
same quality
 Effective manpower
utilisation

8. Weaving analytics from AxisWEAVE 4.0
Production Analysis
 Production in picks/m/kg
 Actual v/s planned production
 Production against quality
 CMPX and average mending
time
 Warp, weft, selvedge & others
 Breakage record
 Machine availability/efficiency
 Downtime analysis
 Actual v/s planned RPM
 Energy/air consumption
analysis
 Specific energy consumption
Breakage Analysis
Performance Analysis
Energy Analysis
 Online tracking of production
from anywhere, at anytime
 Helps in better planning of
production and raw materials
 Operator performance
evaluation
 Yarn quality analysis
 Productivity improvement
 Improve efficiency/utilisation
 Loom health and yarn quality
analysis
 Benchmarking, identification of
opportunities for energy
savings
Analysis Details Benefits

9. AxisWEAVE 4.0: landing page overview
Option to
choose a
particular day
or range of
days

10. AxisWEAVE 4.0: breakage analysis
Shift-wise
- average
mending
time
Number of
breakages
type-wise

11. AxisWEAVE 4.0: graphical report

12. AxisWEAVE 4.0: loom production planning

13. Features releasing soon
 Dashboard covering plant looms that show efficiency and production
 Best and worst performing looms
 Provision to capture reasons for downtime other than breakages
 Reports with operator code, providing operator-wise analysis
 Efficiency based on loom availability and based on actual rpm v/s set rpm
 More comprehensive reports

14. EcoAxis Confidential - Do not share or use without prior written consent from EcoAxisEcoAxis Confidential - Do not share or use without prior written consent from EcoAxis
A Business Unit of A.T.E.
ENTERPRISES PRIVATE LIMITED
ategroup.com/ecoaxis
T126, T block, Bhosari, Pune
411 026, India
+91 20 67170100
contact@ecoaxisindia.com
Your
Industrial
IoT
Partner