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Bulletin
125B
High Force Electomechanical
Materials Testing Machines
Model H75KS
2
Fig 1. Model
H75kS shown
with model
HW14 wedge
grips.
Fig 2. Dumbbell samples
of sheet steel being tested
on H75kS.
Fig 3. Console of H75kS machine
in numerical display mode.
Connection to a pc and / or printer
is made through the console.
The H75kS Materials Testing
Machine is designed to test a wide
spectrum of materials including:
metals, composites, plastics, rubber,
textiles, wire, timber, adhesives,
finished components, etc., in tension,
compression, flexure or shear.
With advanced technology and
quality engineering, Tinius Olsen has
produced a machine that is accurate
and extremely easy to use. Powerful
as a stand alone unit, the machine
has capabilities that are enhanced
by direct connection of a printer to
produce a high resolution graph and
a comprehensive test report.
S series testers incorporate a
robust control and backlit LCD
that can be tilted and positioned for
optimum visibility. Test parameters
are set on this control unit.
Crosshead positioning, return and
test start are also set here.
Once the test is underway, a real
time graph is displayed on the con-
troller. The resultant graph and the
fundamental test results can be sent
directly to a printer and any unreport-
Fig 4.
Direct compression
test to determine
the strength of
cardboard
packaging.
3
Key Features
• Easy to read backlit LCD display
• Graphic or Numerical display mode
• Alpha Numeric data entry
• Speed range 500,000:1
• Robust load frame with tilt and
swivel control unit
• Test report of results with mean,
median and standard deviation
directly from machine onto printer
• Comprehensive range of Windows
test software
• Dedicated keys for rapid sequence
testing
Technical Specifications
Specifications:
Load measurement accuracy:
+/- 0.5% of indicated load from 2% to 100% capacity; extended range
down to 1% capacity with accuracy of 1% of indicated load
Position measurement accuracy:
+/- 0.01% of reading or 0.001mm, whichever is greater
Speed accuracy: +/- 0.005% of set speed
Operating temperature range: 32 to 100 degrees F (0 to 38 degrees C)
Storage temperature range: 14 to 115 degrees F (-10 to 45 degrees C)
Humidity range: 10% to 90% non-condensing, web bulb method
Power: Standard optional voltages 220/240VAC, 50-60 Hz, 2000W; power
must be free of spikes and surges ex-ceeding 10% of the nominal voltage
Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4,
EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified at
installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds
the requirements of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. The model
H75KS conforms to all relevant European CE Health and Safety Directives EN 50081-1, 580081-1,
73/23/EEC, EN 61010-1. 4. Specifications are subject to change without notice.
ed results may be measured and
calculated from the printed graph.
Alternatively, the H75kS can be
connected via RS232 to a pc running
Tinius Olsen’s Windows based
software. In this manner, the most
complex tests are made simple and
access to comprehensive data
analysis, including statistical process
control, is available.
S series testers are also designed
for users all over the world— an
optional language chip can be
plugged into the control panel and all
data on the backlit LCD will be shown
in the selected language. Language
options include: English, French,
German, Portugese, Italian, Spanish
and Polish.
lbf 16,500
kN 75
kg 7,500
in 16
mm 405
in 35.5
mm 930
in/min 0.001 to 20
mm/min 0.001 to 500
in/min 0.001 to 30
mm/min 0.001 to 750
in/min 0.001 to 20 (up to 11,000 lbf), 0.001 to 10 (up to 16,500 lbf)
mm/min 0.001 to 500 (up to 50kN), 0.001 to 250 (up to 75kN)
in 65 x 28 x 20 bench mounted, 91 x 28 x 20 floor standing
mm 1657 x 720 x 502 bench mounted, 2318 x 720 x 502 floor standing
lb 583 lb floor standing, 528 bench mounted
kg 265 floor standing, 240 bench mounted
CLEARANCE
BETWEEN COLUMNS
LOAD
CELLS
MAXIMUM
CROSSHEAD
TRAVEL
JOG SPEED
RETURN SPEED
TESTING SPEED
RANGE
DIMENSIONS
H x W x D
CAPACITY
MODEL H75KS
WEIGHT
Rapid change, Z beam, load cells with digital encoding for
automatic recognition and scaling available — 75kN, 50kN,
25kN, 10kN, 5kN, 2.5kN, 1kN, 500N, 250N, 100N, 50N, 10N, 5N
Measurement direct from ballscrew —
fully auto scaling of single measurement range.
Fig 5. Tests involving the extraction of
new corks from wine bottles. This appli-
cation is testing new “cork” material.
Fig 6. Claw adaptors being used to test
the strength of adhesive/sealants.
Fig 7. Puncture jig being used to determine
the puncture resistance of work gloves.
4
Fig 11. Model H100kT
being used to test large sections
of insulation board.
The H100kT is designed for use in
laboratory and factory environments
for research and/or quality control.
Using the H100kT, it is possible to
perform mechanical and physical tests
quickly and easily on materials such
as metals, composites, wire, rods,
geotextiles, tapes, belts, fixings, tim-
ber, plyboard, electronic components,
packaging systems, boxes, laminates,
handles, pipes and tubes, glass tiles,
springs and finished components –
Tinius Olsen has experience in testing
all these products, and more, in
accordance with relevant international
and industrial testing standards.
With the H100kT, it is possible
to perform tests in tension, shear,
compression, peel (delamination),
tear, elastic stretch, puncture, burst,
insertion, extraction, pull-off, cyclic
and friction.
The T series is compatible with
hundreds of test specimen holders
and attachments, all designed and
built by Tinius Olsen engineers to
support and hold an infinite range of
raw materials, finished products and
components.
Every T Series testing machine
is the product of expert design by
engineers specializing in materials
testing and leading edge technology.
The result is an exceptional testing
machine.
The investment in a Tinius Olsen
frame is just the beginning of a long
term relationship. The care and
attention offered by Tinius Olsen’s
after sales technical and customer
care team matches the high quality
of the machines themselves.
Fig 8. Model H100kT shown
with R type balanced grips
and interlocked safety shield.
Fig 9. Test of a butt-welded
part using threaded grips.
Fig 10. Steel dumbbell samples being tested with one of Tinius Olsen’s
popular model LS, LVDT type, extensometers.
Model H100kT
5
Check the quality behind the name:
•Each machine is a sealed unit to
protect the control and drive
systems from the most hostile
factory environments.
•Interchangeable load cells allow
operation from full capacity to
0.00 5kg (0.01 lbf).
•Software is compatible with regular
industry standard locally supplied
pc’s.
•On-board machine diagnostics built
in for effective calibration, servicing
and repair.
•Guaranteed accuracy and traceabili-
ty—every machine is supplied with
a traceable calibration certificate
Specifications:
Load measurement accuracy: +/- 0.5% of indicated load from 2% to
100% capacity; extended range down to 1% capacity with accuracy of 1%
of indicated load
Position measurement accuracy: +/- 0.01% of reading or 0.001 mm,
whichever is greater
Speed accuracy: +/- 0.005% of set speed
Operating temperature range: 32 to 100 degrees F (0 to 38 degrees C)
Storage temperature range: 14 to 115 degrees F (-10 to 45 degrees C)
Humidity range: 10% to 90% non-condensing, web bulb method
Power: Standard optional voltages 220/240VAC, 50-60 Hz, 2000W; power
must be free of spikes and surges exceeding 10% of the nominal voltage
Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM
E4, EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified
at installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or
exceeds the requirements of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3.
The model H100kT conforms to all relevant European CE Health and Safety Directives. EN 50081-1,
580081-1, 73/23/EEC, EN 61010-1. 4. Specifications are subject to change without notice.
Key Features
•PC control via high speed RS232
using ASCII mode and super high
speed binary mode
•Force accuracy of 0.5% of applied
load across the load cell display
range
•Displacement resolution of 0.0001
mm
•Speed resolution of 0.001 mm/min
•Built-in intelligent active force and
displacement alarm system
•32 bit precision motor controller
•150% mechanical overload capacity
•20% digital load tare while maintain-
ing full load cell capacity
•Automatic motor drive alarms that
monitor over/under voltage, current
and temperature.
Technical Specification
Fig 14. Model H100KT performing a
compression test.
Fig 12: Model H100KT shown with
interlocking safety door.
Fig 13. Close-up of HW21 grips being
used on H100KT machine.
lbf 20,000
kN 100
kg 10,000
in 20
mm 510
in 47
mm 1200
in/min 0.00004 to 20 programmable in 0.00004 steps
mm/min 0.001 to 500 programmable in 0.001 steps
in/min 0.00004 to 30
mm/min 0.001 to 750
in/min 0.00004 to 20 programmable in 0.00004 steps
mm/min 0.001 to 500 programmable in 0.001 steps
in 98 x 41 x 29
mm 2500 x 1056 x 750
lb 1540
kg 700
CLEARANCE
BETWEEN COLUMNS
LOAD
CELLS
MAXIMUM
CROSSHEAD
TRAVEL
JOG SPEED
RETURN SPEED
TESTING SPEED
RANGE
DIMENSIONS
H x W x D
CAPACITY
MODEL H100KT
WEIGHT
Rapid change, low profile '8 gauge', load cells with digital encoding
for automatic recognition and scaling available — 100kN, 50kN,
25kN, 10kN, 5kN, 2.5kN, 1kN, 500N, 250N, 100N, 50N, 10N, 5N
Measurement direct from ballscrew —
fully auto scaling of single measurement range.
Incremental position control
LoCap Series
6
The Tinius Olsen LoCap gives you
the ultimate in durability, speed, con-
venience, accuracy and ease-of-use.
Its precision interchangeable strain-
gage load cells let you quickly
change the machine capability from
as little as 0.02 lbf up to the maxi-
mum of the frame capacity.
The heavy duty, rugged structure
of the LoCap load frame and screws
make it unlike any comparable
capacity testing machine. Even at full
capacity, the LoCap frame provides
excellent rigidity, with minimal frame
deflection. What’s more, a durable
movable crosshead is designed with
built-in backlash eliminators.
For optimum testing convenience,
tension tests are conducted in the
upper test area, compression and
transverse tests in the lower area –
without the need to change tooling.
For added safety, an adjustable
mechanism protects the testing
machine against crosshead over-
travel. This feature allows the opera-
tor to quickly set upper and lower
crosshead travel limits at any point
within the frame’s vertical clearance
using built-in electromechanical limit
switches.
Two speed ranges are available
within the 15 in (of horizontal clear-
ance) frame: 0.005 to 5 in/min (0.125
to 125 mm/min) for loads up to full
capacity; and 5 to 20 in/min (125 to
500 mm/min) for fast crosshead
positioning and loads up to 3,000 lbf.
A larger selection of speeds is
provided with the wider 22 in load
frame; 0.002 to 2 in/min (0.05 to
50 mm/min) for loads up to full
capacity; and 2 to 20 in/min (50 to
500 mm/min) for crosshead position-
ing and loads up to 3,000 lbf or more,
depending on machine capacity.
The LoCap series of machines
and the Electomatic series of
machines share the same handheld
display and controller as well as the
same control electronics.
Common Specifications:
Load measurement accuracy: +/- 0.5% of indicated load from 0.2% to
100% capacity
Position measurement accuracy: +/- 0.1% of reading
Speed accuracy: +/- 0.1% of set speed
Operating temperature range: 50 to 100 degrees F (10 to 40 degrees C)
Power: Power must be free of spikes and surges exceeding 10% of the
nominal voltage
Humidity range: 10% to 90% non-condensing
lbf 12,000 30,000 60,000
kN 60 150 300
kg 6000 15,000 30,000
in 15 22 22
mm 380 560 560
in 40 50 50
mm 1016 1270 1270
in 40 50 50
mm 1016 1270 1270
in/min 0.005 to 20 0.002 to 20 0.002 to 20
mm/min 0.125 to 500 0.05 to 500 0.05 to 500
in 74 x 30 x 21 88 x 42 x 38 93 x 42 x 47
mm 1880 x 762 x 546 2235 x 1067 x 978 2375 x 1067 x 1194
lb 1150 3100 3580
kg 525 1410 1625
CLEARANCE
BETWEEN COLUMNS
MAXIMUM TENSION
CLEARANCE
MAXIMUM
COMPRESSION
CLEARANCE
TESTING SPEED
RANGE
DIMENSIONS
H x W x D
CAPACITY
MODEL 12 30 60
WEIGHT
Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM
E4, EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified
at installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or
exceeds the requirements of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3.
Extra wide and/or extra height frames are available. Contact your representative for details. 4. The LoCap
series of machines conform to all relevant European CE Health and Safety Directives, EN 50081-1,
580081-1, 73/23/EEC, EN 61010-1. 5. Specifications are subject to change without notice.
Fig 15. For testing high elongation
materials or unusually long test
specimens, Tinius Olsen can pro-
vide LoCaps with extended vertical
clearances. This unit features an
8 ft vertical clearance (less tooling).
Fig 16.
Close-up of
handheld
display and
controller
supplied
with every
Electomatic
and LoCap.
Fig 17.
Left to right,
typical 15 in
and 22 in
LoCap load
frames.
Electomatic IV Series
7
Notes 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4, EN 10002-2,
BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified at installation in accordance with
ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds the requirements of the following standards:
ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. Extra wide and/or extra height frames are available. Contact your
representative for details. 4. The Electomatic series of machines conform to all relevant European CE Health and Safety
Directives, EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1. 5.Specifica-tions are subject to change without notice.
Unlike conventional testing machines
that provide maximum weighing and
indicating accuracy only when loads
are centrally applied, the Electomatic
IV series provides
exceptional accuracy even with
eccentric loading. One of the keys to
its unique off-center loading is Tinius
Olsen’s exclusive QuadraSensor
weighing system. It incorporates four
Olsen strain gage force columns—
one at each corner of the load frame
table – whose combined signals pro-
duce an extremely accurate indication
of the load being applied to the
specimen. Electomatic IV machines
will accurately indicate off-center
loads applied within the loading area
of the screws and rated capacity of
the bearing points at the four corners
of the weighing table.
These rugged electro-mechanical test
machines are available in two screw
or four screw load frame designs.
As standard, all new Electomatic IV
machines include a four quadrant
motor drive for closed-loop control
and can be linked with Tinius Olsen’s
Windows-based Test Navigator soft-
ware for complete data acquisition,
data analysis and sophisticated
machine control
from a pc.
Fig 18.
Typical 30,000
lbf (150 kN)
two-screw
Electomatic
load frame.
Common Specifications:
Load measurement accuracy:
+/- 0.5% of indicated load from 0.2% to 100% capacity
Position measurement accuracy: +/- 0.1% of reading
Speed accuracy: +/- 0.1% of set speed
Operating temperature range: 50 to 100 degrees F (10 to 40 degrees C)
Power: Power must be free of spikes and surges exceeding 10% of the
nominal voltage
Humidity range: 10% to 90% non-condensing
Fig 19. Proving ring
and height indicator
verify the off-center
accuracy of four screw
Electomatic with no
appreciable eccentric
movement of cross-head.
Shown with optional tee
slotted table.
Fig 20. Typical
120,000 lbf (600 kN)
capacity four screw
Electomatic system,
shown with optional
tee slotted table.
lbf 30,000 60,000 120,000 200,000 300,000
kN 150 300 600 1000 1500
kg 15,000 30,000 60,000 100,000 150,000
2 4 4 4 4
in 20 30 30 30 30
mm 520 780 780 775 775
in 48 48 48 48 72
mm 1220 1220 1220 1220 1830
in 48 48 48 52 76
mm 1220 1220 1220 1320 1930
in/min 0.002 to 20 0.002 to 20 0.002 to 10 0.002 to 10 0.002 to 10
mm/min 0.05 to 500 0.05 to 500 0.05 to 250 0.05 to 250 0.05 to 250
in 101 x 41 x 93 113 x 45 x 100 115 x 54 x 107 114 x 64 x 116 117 x 106 x 142
mm 2565 x 1040 x 2360 2870 x 1145 x 2540 2920 x 1370 x 2720 2895 x 1625 x 2495 2970 x 2690 x 3605
lb 3600 8000 12,000 17,000 22,000
kg 1635 3630 5440 7710 9975
NO. OF LOADING
SCREWS
CLEARANCE
BETWEEN COLUMNS
MAXIMUM TENSION
SPECIMEN LENGTH
MAXIMUM
COMPRESSION HEIGHT
TESTING SPEED
RANGE
DIMENSIONS
W x D x H
CAPACITY
MODEL 30 60 120 200 300
WEIGHT
© 2003, Tinius Olsen 5/03 1M 03-120 Printed in U.S.A.
World Headquarters:
1065 Easton Road
Horsham, PA 19044 USA
(215) 675-7100
Fax (215) 441-0899
www.TiniusOlsen.com
info@TiniusOlsen.com
European Headquarters:
6 Perrywood Business Park
Honeycrock Lane, Salfords
Redhill, Surrey RH1 5DZ England
+44 (0) 1737 765001
Fax +44 (0) 1737 764768
Software
Building on our long history of provid-
ing solutions to an enormous variety
of testing problems, Tinius Olsen
offers a comprehensive range of
software products, each designed to
make testing simple, precise and
efficient, no matter whether the
material is metal, paper, composite,
polymer, rubber, textile or micro com-
ponents. Tinius Olsen software goes
far beyond basic module changes for
unique applications; instead, specific
and focused application software
products have been developed in
close cooperation with our customers
around the world.
There are several valuable features
that are common to all, perhaps the
most important is the ability to further
customize the testing parameters that
are used to collect and document
testing data, as well as control the
testing machine. Specifically, our
range of application software is for
data acquisition, data analysis and
also closed loop control of Tinius
Olsen testing machines that have a
compatible servo system or four-
quadrant drive.
All versions of
our focused
application soft-
ware are rich with
standard features
that improve
productivity and
enable you to
build, access and use a powerful
materials testing database:
•Use of modern databases.
•Generation of user
customized reports.
•Standard SPC programs for
X-bar, R and frequency
distributions/histograms.
•Ability to recall, replot and
rescale curves.
•Recall of data that spans
different test modules.
•User-configurable machine
parameter and control settings.
Contact Your Local Representative:

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H100 k t

  • 2. Model H75KS 2 Fig 1. Model H75kS shown with model HW14 wedge grips. Fig 2. Dumbbell samples of sheet steel being tested on H75kS. Fig 3. Console of H75kS machine in numerical display mode. Connection to a pc and / or printer is made through the console. The H75kS Materials Testing Machine is designed to test a wide spectrum of materials including: metals, composites, plastics, rubber, textiles, wire, timber, adhesives, finished components, etc., in tension, compression, flexure or shear. With advanced technology and quality engineering, Tinius Olsen has produced a machine that is accurate and extremely easy to use. Powerful as a stand alone unit, the machine has capabilities that are enhanced by direct connection of a printer to produce a high resolution graph and a comprehensive test report. S series testers incorporate a robust control and backlit LCD that can be tilted and positioned for optimum visibility. Test parameters are set on this control unit. Crosshead positioning, return and test start are also set here. Once the test is underway, a real time graph is displayed on the con- troller. The resultant graph and the fundamental test results can be sent directly to a printer and any unreport- Fig 4. Direct compression test to determine the strength of cardboard packaging.
  • 3. 3 Key Features • Easy to read backlit LCD display • Graphic or Numerical display mode • Alpha Numeric data entry • Speed range 500,000:1 • Robust load frame with tilt and swivel control unit • Test report of results with mean, median and standard deviation directly from machine onto printer • Comprehensive range of Windows test software • Dedicated keys for rapid sequence testing Technical Specifications Specifications: Load measurement accuracy: +/- 0.5% of indicated load from 2% to 100% capacity; extended range down to 1% capacity with accuracy of 1% of indicated load Position measurement accuracy: +/- 0.01% of reading or 0.001mm, whichever is greater Speed accuracy: +/- 0.005% of set speed Operating temperature range: 32 to 100 degrees F (0 to 38 degrees C) Storage temperature range: 14 to 115 degrees F (-10 to 45 degrees C) Humidity range: 10% to 90% non-condensing, web bulb method Power: Standard optional voltages 220/240VAC, 50-60 Hz, 2000W; power must be free of spikes and surges ex-ceeding 10% of the nominal voltage Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4, EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified at installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds the requirements of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. The model H75KS conforms to all relevant European CE Health and Safety Directives EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1. 4. Specifications are subject to change without notice. ed results may be measured and calculated from the printed graph. Alternatively, the H75kS can be connected via RS232 to a pc running Tinius Olsen’s Windows based software. In this manner, the most complex tests are made simple and access to comprehensive data analysis, including statistical process control, is available. S series testers are also designed for users all over the world— an optional language chip can be plugged into the control panel and all data on the backlit LCD will be shown in the selected language. Language options include: English, French, German, Portugese, Italian, Spanish and Polish. lbf 16,500 kN 75 kg 7,500 in 16 mm 405 in 35.5 mm 930 in/min 0.001 to 20 mm/min 0.001 to 500 in/min 0.001 to 30 mm/min 0.001 to 750 in/min 0.001 to 20 (up to 11,000 lbf), 0.001 to 10 (up to 16,500 lbf) mm/min 0.001 to 500 (up to 50kN), 0.001 to 250 (up to 75kN) in 65 x 28 x 20 bench mounted, 91 x 28 x 20 floor standing mm 1657 x 720 x 502 bench mounted, 2318 x 720 x 502 floor standing lb 583 lb floor standing, 528 bench mounted kg 265 floor standing, 240 bench mounted CLEARANCE BETWEEN COLUMNS LOAD CELLS MAXIMUM CROSSHEAD TRAVEL JOG SPEED RETURN SPEED TESTING SPEED RANGE DIMENSIONS H x W x D CAPACITY MODEL H75KS WEIGHT Rapid change, Z beam, load cells with digital encoding for automatic recognition and scaling available — 75kN, 50kN, 25kN, 10kN, 5kN, 2.5kN, 1kN, 500N, 250N, 100N, 50N, 10N, 5N Measurement direct from ballscrew — fully auto scaling of single measurement range. Fig 5. Tests involving the extraction of new corks from wine bottles. This appli- cation is testing new “cork” material. Fig 6. Claw adaptors being used to test the strength of adhesive/sealants. Fig 7. Puncture jig being used to determine the puncture resistance of work gloves.
  • 4. 4 Fig 11. Model H100kT being used to test large sections of insulation board. The H100kT is designed for use in laboratory and factory environments for research and/or quality control. Using the H100kT, it is possible to perform mechanical and physical tests quickly and easily on materials such as metals, composites, wire, rods, geotextiles, tapes, belts, fixings, tim- ber, plyboard, electronic components, packaging systems, boxes, laminates, handles, pipes and tubes, glass tiles, springs and finished components – Tinius Olsen has experience in testing all these products, and more, in accordance with relevant international and industrial testing standards. With the H100kT, it is possible to perform tests in tension, shear, compression, peel (delamination), tear, elastic stretch, puncture, burst, insertion, extraction, pull-off, cyclic and friction. The T series is compatible with hundreds of test specimen holders and attachments, all designed and built by Tinius Olsen engineers to support and hold an infinite range of raw materials, finished products and components. Every T Series testing machine is the product of expert design by engineers specializing in materials testing and leading edge technology. The result is an exceptional testing machine. The investment in a Tinius Olsen frame is just the beginning of a long term relationship. The care and attention offered by Tinius Olsen’s after sales technical and customer care team matches the high quality of the machines themselves. Fig 8. Model H100kT shown with R type balanced grips and interlocked safety shield. Fig 9. Test of a butt-welded part using threaded grips. Fig 10. Steel dumbbell samples being tested with one of Tinius Olsen’s popular model LS, LVDT type, extensometers. Model H100kT
  • 5. 5 Check the quality behind the name: •Each machine is a sealed unit to protect the control and drive systems from the most hostile factory environments. •Interchangeable load cells allow operation from full capacity to 0.00 5kg (0.01 lbf). •Software is compatible with regular industry standard locally supplied pc’s. •On-board machine diagnostics built in for effective calibration, servicing and repair. •Guaranteed accuracy and traceabili- ty—every machine is supplied with a traceable calibration certificate Specifications: Load measurement accuracy: +/- 0.5% of indicated load from 2% to 100% capacity; extended range down to 1% capacity with accuracy of 1% of indicated load Position measurement accuracy: +/- 0.01% of reading or 0.001 mm, whichever is greater Speed accuracy: +/- 0.005% of set speed Operating temperature range: 32 to 100 degrees F (0 to 38 degrees C) Storage temperature range: 14 to 115 degrees F (-10 to 45 degrees C) Humidity range: 10% to 90% non-condensing, web bulb method Power: Standard optional voltages 220/240VAC, 50-60 Hz, 2000W; power must be free of spikes and surges exceeding 10% of the nominal voltage Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4, EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified at installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds the requirements of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. The model H100kT conforms to all relevant European CE Health and Safety Directives. EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1. 4. Specifications are subject to change without notice. Key Features •PC control via high speed RS232 using ASCII mode and super high speed binary mode •Force accuracy of 0.5% of applied load across the load cell display range •Displacement resolution of 0.0001 mm •Speed resolution of 0.001 mm/min •Built-in intelligent active force and displacement alarm system •32 bit precision motor controller •150% mechanical overload capacity •20% digital load tare while maintain- ing full load cell capacity •Automatic motor drive alarms that monitor over/under voltage, current and temperature. Technical Specification Fig 14. Model H100KT performing a compression test. Fig 12: Model H100KT shown with interlocking safety door. Fig 13. Close-up of HW21 grips being used on H100KT machine. lbf 20,000 kN 100 kg 10,000 in 20 mm 510 in 47 mm 1200 in/min 0.00004 to 20 programmable in 0.00004 steps mm/min 0.001 to 500 programmable in 0.001 steps in/min 0.00004 to 30 mm/min 0.001 to 750 in/min 0.00004 to 20 programmable in 0.00004 steps mm/min 0.001 to 500 programmable in 0.001 steps in 98 x 41 x 29 mm 2500 x 1056 x 750 lb 1540 kg 700 CLEARANCE BETWEEN COLUMNS LOAD CELLS MAXIMUM CROSSHEAD TRAVEL JOG SPEED RETURN SPEED TESTING SPEED RANGE DIMENSIONS H x W x D CAPACITY MODEL H100KT WEIGHT Rapid change, low profile '8 gauge', load cells with digital encoding for automatic recognition and scaling available — 100kN, 50kN, 25kN, 10kN, 5kN, 2.5kN, 1kN, 500N, 250N, 100N, 50N, 10N, 5N Measurement direct from ballscrew — fully auto scaling of single measurement range. Incremental position control
  • 6. LoCap Series 6 The Tinius Olsen LoCap gives you the ultimate in durability, speed, con- venience, accuracy and ease-of-use. Its precision interchangeable strain- gage load cells let you quickly change the machine capability from as little as 0.02 lbf up to the maxi- mum of the frame capacity. The heavy duty, rugged structure of the LoCap load frame and screws make it unlike any comparable capacity testing machine. Even at full capacity, the LoCap frame provides excellent rigidity, with minimal frame deflection. What’s more, a durable movable crosshead is designed with built-in backlash eliminators. For optimum testing convenience, tension tests are conducted in the upper test area, compression and transverse tests in the lower area – without the need to change tooling. For added safety, an adjustable mechanism protects the testing machine against crosshead over- travel. This feature allows the opera- tor to quickly set upper and lower crosshead travel limits at any point within the frame’s vertical clearance using built-in electromechanical limit switches. Two speed ranges are available within the 15 in (of horizontal clear- ance) frame: 0.005 to 5 in/min (0.125 to 125 mm/min) for loads up to full capacity; and 5 to 20 in/min (125 to 500 mm/min) for fast crosshead positioning and loads up to 3,000 lbf. A larger selection of speeds is provided with the wider 22 in load frame; 0.002 to 2 in/min (0.05 to 50 mm/min) for loads up to full capacity; and 2 to 20 in/min (50 to 500 mm/min) for crosshead position- ing and loads up to 3,000 lbf or more, depending on machine capacity. The LoCap series of machines and the Electomatic series of machines share the same handheld display and controller as well as the same control electronics. Common Specifications: Load measurement accuracy: +/- 0.5% of indicated load from 0.2% to 100% capacity Position measurement accuracy: +/- 0.1% of reading Speed accuracy: +/- 0.1% of set speed Operating temperature range: 50 to 100 degrees F (10 to 40 degrees C) Power: Power must be free of spikes and surges exceeding 10% of the nominal voltage Humidity range: 10% to 90% non-condensing lbf 12,000 30,000 60,000 kN 60 150 300 kg 6000 15,000 30,000 in 15 22 22 mm 380 560 560 in 40 50 50 mm 1016 1270 1270 in 40 50 50 mm 1016 1270 1270 in/min 0.005 to 20 0.002 to 20 0.002 to 20 mm/min 0.125 to 500 0.05 to 500 0.05 to 500 in 74 x 30 x 21 88 x 42 x 38 93 x 42 x 47 mm 1880 x 762 x 546 2235 x 1067 x 978 2375 x 1067 x 1194 lb 1150 3100 3580 kg 525 1410 1625 CLEARANCE BETWEEN COLUMNS MAXIMUM TENSION CLEARANCE MAXIMUM COMPRESSION CLEARANCE TESTING SPEED RANGE DIMENSIONS H x W x D CAPACITY MODEL 12 30 60 WEIGHT Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4, EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified at installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds the requirements of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. Extra wide and/or extra height frames are available. Contact your representative for details. 4. The LoCap series of machines conform to all relevant European CE Health and Safety Directives, EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1. 5. Specifications are subject to change without notice. Fig 15. For testing high elongation materials or unusually long test specimens, Tinius Olsen can pro- vide LoCaps with extended vertical clearances. This unit features an 8 ft vertical clearance (less tooling). Fig 16. Close-up of handheld display and controller supplied with every Electomatic and LoCap. Fig 17. Left to right, typical 15 in and 22 in LoCap load frames.
  • 7. Electomatic IV Series 7 Notes 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4, EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified at installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds the requirements of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. Extra wide and/or extra height frames are available. Contact your representative for details. 4. The Electomatic series of machines conform to all relevant European CE Health and Safety Directives, EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1. 5.Specifica-tions are subject to change without notice. Unlike conventional testing machines that provide maximum weighing and indicating accuracy only when loads are centrally applied, the Electomatic IV series provides exceptional accuracy even with eccentric loading. One of the keys to its unique off-center loading is Tinius Olsen’s exclusive QuadraSensor weighing system. It incorporates four Olsen strain gage force columns— one at each corner of the load frame table – whose combined signals pro- duce an extremely accurate indication of the load being applied to the specimen. Electomatic IV machines will accurately indicate off-center loads applied within the loading area of the screws and rated capacity of the bearing points at the four corners of the weighing table. These rugged electro-mechanical test machines are available in two screw or four screw load frame designs. As standard, all new Electomatic IV machines include a four quadrant motor drive for closed-loop control and can be linked with Tinius Olsen’s Windows-based Test Navigator soft- ware for complete data acquisition, data analysis and sophisticated machine control from a pc. Fig 18. Typical 30,000 lbf (150 kN) two-screw Electomatic load frame. Common Specifications: Load measurement accuracy: +/- 0.5% of indicated load from 0.2% to 100% capacity Position measurement accuracy: +/- 0.1% of reading Speed accuracy: +/- 0.1% of set speed Operating temperature range: 50 to 100 degrees F (10 to 40 degrees C) Power: Power must be free of spikes and surges exceeding 10% of the nominal voltage Humidity range: 10% to 90% non-condensing Fig 19. Proving ring and height indicator verify the off-center accuracy of four screw Electomatic with no appreciable eccentric movement of cross-head. Shown with optional tee slotted table. Fig 20. Typical 120,000 lbf (600 kN) capacity four screw Electomatic system, shown with optional tee slotted table. lbf 30,000 60,000 120,000 200,000 300,000 kN 150 300 600 1000 1500 kg 15,000 30,000 60,000 100,000 150,000 2 4 4 4 4 in 20 30 30 30 30 mm 520 780 780 775 775 in 48 48 48 48 72 mm 1220 1220 1220 1220 1830 in 48 48 48 52 76 mm 1220 1220 1220 1320 1930 in/min 0.002 to 20 0.002 to 20 0.002 to 10 0.002 to 10 0.002 to 10 mm/min 0.05 to 500 0.05 to 500 0.05 to 250 0.05 to 250 0.05 to 250 in 101 x 41 x 93 113 x 45 x 100 115 x 54 x 107 114 x 64 x 116 117 x 106 x 142 mm 2565 x 1040 x 2360 2870 x 1145 x 2540 2920 x 1370 x 2720 2895 x 1625 x 2495 2970 x 2690 x 3605 lb 3600 8000 12,000 17,000 22,000 kg 1635 3630 5440 7710 9975 NO. OF LOADING SCREWS CLEARANCE BETWEEN COLUMNS MAXIMUM TENSION SPECIMEN LENGTH MAXIMUM COMPRESSION HEIGHT TESTING SPEED RANGE DIMENSIONS W x D x H CAPACITY MODEL 30 60 120 200 300 WEIGHT
  • 8. © 2003, Tinius Olsen 5/03 1M 03-120 Printed in U.S.A. World Headquarters: 1065 Easton Road Horsham, PA 19044 USA (215) 675-7100 Fax (215) 441-0899 www.TiniusOlsen.com info@TiniusOlsen.com European Headquarters: 6 Perrywood Business Park Honeycrock Lane, Salfords Redhill, Surrey RH1 5DZ England +44 (0) 1737 765001 Fax +44 (0) 1737 764768 Software Building on our long history of provid- ing solutions to an enormous variety of testing problems, Tinius Olsen offers a comprehensive range of software products, each designed to make testing simple, precise and efficient, no matter whether the material is metal, paper, composite, polymer, rubber, textile or micro com- ponents. Tinius Olsen software goes far beyond basic module changes for unique applications; instead, specific and focused application software products have been developed in close cooperation with our customers around the world. There are several valuable features that are common to all, perhaps the most important is the ability to further customize the testing parameters that are used to collect and document testing data, as well as control the testing machine. Specifically, our range of application software is for data acquisition, data analysis and also closed loop control of Tinius Olsen testing machines that have a compatible servo system or four- quadrant drive. All versions of our focused application soft- ware are rich with standard features that improve productivity and enable you to build, access and use a powerful materials testing database: •Use of modern databases. •Generation of user customized reports. •Standard SPC programs for X-bar, R and frequency distributions/histograms. •Ability to recall, replot and rescale curves. •Recall of data that spans different test modules. •User-configurable machine parameter and control settings. Contact Your Local Representative: