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Lean Operations
Lean and Not Mean




              WithAdrian™
Vision

•  Prepare your Mind
  – An Open Mind is Powerful
     •  Do not Limit it to the boundaries of Previous
        Experiences

•  You may not get there, but try – others
   certainly will !


                    WithAdrian™
Lean
•  A Journey of Continuous Improvement
  – Not Sequential
  – Not a “One Off” Procedure

•  It Maximises Customer Satisfaction
•  It Eliminates Waste
  – Cost of Sales

•  Provides An Environment for Business
   GROWTH
                     WithAdrian™
  – Start Out Today !
Lean
•  The STEPS
  – Value
        – Opposite to Waste

  – Value Stream
        – Process Mapping (Best Practices)

  – FLOW
        – Continuous and Seamless

  – PULL
        – On Demand

  – Quality-Cost-Delivery
                      WithAdrian™
Value
•  Specify VALUE from the point of view of
   the Customer


  – Customers buy results not Products

     •  20/20 vision, not Glasses
     •  A clean Shirt, not a washing Machine
                    WithAdrian™
Value
•  Value is Opposite to Waste
      •  Eleven Types of Waste
             »  Overproduction
             »  Waiting
             »  Transporting
             »  Inappropriate processing
             »  Unnecessary Inventory
             »  Unnecessary Movement
             »  Unnecessary Defects
             »  Untapped Human Potential
             »  Inappropriate Systems
             »  Energy and Water
             »  Pollution Waste

                        WithAdrian™
Value Stream
•  Value Stream – Sequence of Processes


  – Define Process
     •  Best Practices
  – Analyse Process
     •  Mystery Shopper
  – Control Process
     •  Visual Indicator

                     WithAdrian™
Value Stream
•  Process – Best Practices
  – Raw Material Process to Final Customer
     •  Supply Chain
     •  Design Glasses
     •  Manufacture Glasses
     •  Collections
     •  Adjust and Fit
     •  Sales
                      WithAdrian™
     •  Satisfied Customer
FLOW
•  Make Value Flow
•  One Piece flow
•  Keep it moving
•  Minimise Batch and Queue



                    WithAdrian™
PULL
•  Only Make as Needed
•  Pull according to Customer Demand
•  Pull Reduces Time and Waste
•  Do not Overproduce



                WithAdrian™
Quality-Cost-Delivery
•  Quality
  – Producing Exactly what the Customer Wants
    with Zero Waste

•  Cost
  – Fair Price – Zero Waste
  – Value for Money

•  Delivery
  – Not Too Early / Not Too Late
  – Just In Time   WithAdrian™

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Lean operations withadrian adrian 2012.pdf

  • 1. Lean Operations Lean and Not Mean WithAdrian™
  • 2. Vision •  Prepare your Mind – An Open Mind is Powerful •  Do not Limit it to the boundaries of Previous Experiences •  You may not get there, but try – others certainly will ! WithAdrian™
  • 3. Lean •  A Journey of Continuous Improvement – Not Sequential – Not a “One Off” Procedure •  It Maximises Customer Satisfaction •  It Eliminates Waste – Cost of Sales •  Provides An Environment for Business GROWTH WithAdrian™ – Start Out Today !
  • 4. Lean •  The STEPS – Value – Opposite to Waste – Value Stream – Process Mapping (Best Practices) – FLOW – Continuous and Seamless – PULL – On Demand – Quality-Cost-Delivery WithAdrian™
  • 5. Value •  Specify VALUE from the point of view of the Customer – Customers buy results not Products •  20/20 vision, not Glasses •  A clean Shirt, not a washing Machine WithAdrian™
  • 6. Value •  Value is Opposite to Waste •  Eleven Types of Waste »  Overproduction »  Waiting »  Transporting »  Inappropriate processing »  Unnecessary Inventory »  Unnecessary Movement »  Unnecessary Defects »  Untapped Human Potential »  Inappropriate Systems »  Energy and Water »  Pollution Waste WithAdrian™
  • 7. Value Stream •  Value Stream – Sequence of Processes – Define Process •  Best Practices – Analyse Process •  Mystery Shopper – Control Process •  Visual Indicator WithAdrian™
  • 8. Value Stream •  Process – Best Practices – Raw Material Process to Final Customer •  Supply Chain •  Design Glasses •  Manufacture Glasses •  Collections •  Adjust and Fit •  Sales WithAdrian™ •  Satisfied Customer
  • 9. FLOW •  Make Value Flow •  One Piece flow •  Keep it moving •  Minimise Batch and Queue WithAdrian™
  • 10. PULL •  Only Make as Needed •  Pull according to Customer Demand •  Pull Reduces Time and Waste •  Do not Overproduce WithAdrian™
  • 11. Quality-Cost-Delivery •  Quality – Producing Exactly what the Customer Wants with Zero Waste •  Cost – Fair Price – Zero Waste – Value for Money •  Delivery – Not Too Early / Not Too Late – Just In Time WithAdrian™