Jeff Rizzie from Sandvik Coromant will present on the characteristics of top performing machine shops. The presentation will focus on three key areas: attention to quality standards, excellence in strategic execution, and being committed to advanced technology and digital manufacturing. It will provide examples of how top shops implement quality standards, utilize strategic execution techniques like maximizing machine efficiency, and adopt digital tools to connect their value streams. The presentation aims to show manufacturing companies how to improve operations through practices common in leading shops.
7. Attention to Quality Standards
THE 3CHARACTERISTICS OF TOP
PERFORMING SHOPS
Excellence in Strategic Execution
Committed to Advanced Technology
& Digital Manufacturing
1
2
3
8. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
A CLEAN SHOP IS
A QUALITY SHOP
USE OF THE RIGHT
EQUIPMENT BRANDS
11. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
OEE is calculated by multiplying the three OEE factors: Availability, Performance, and Quality (OEE.com)
OEE measures whether machines are running (in-cycle)
… but doesn’t differentiate between non-cutting-time and in-cut-
time.
Reduction of non-cutting time (ie: setups,
tool changes, rapid traverse movements,
pallet indexes, program dwells, program
stops etc.)
Taking full advantage of machine and
tooling capabilities to optimize in-cut time
by maximizing cutting data like depth of
cut, cutting speed, feed rate, etc.
A P Q OEEx x =
MACHINE UTILIZATION
MACHINE EFFICIENCY
12. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
Reduction of non-cutting time (ie: setups,
tool changes, rapid traverse movements,
pallet indexes, program dwells, program
stops etc.)
Taking full advantage of machine and
tooling capabilities to optimize in-cut time
by maximizing cutting data like depth of
cut, cutting speed, feed rate, etc.
MACHINE UTILIZATION
MACHINE EFFICIENCY
13. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
SUPPLIER A
400 PARTS
SUPPLIER B
400 PARTS
SUPPLIER C
400 PARTS
MAKETIME
ORDER:
1200 PARTS
MATCH WITH SUPPLIERS
14. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
MACHINING STRATEGIES
Roll-in method
Helical ramping
Thick chip on entry
Thin chip on exit
Trochoidal milling Slice milling
15. SETSORT
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
5SPHILOSOPHY
SUSTAINSHINE STANDARDIZE
IDENTIFY & ELIMINATE WASTE CONTINUOUSLY IMPROVE
● Verify what is
needed
● Eliminate non-
essential tools
and materials
● Put each item in
its optimal place
● Employ visual
management
● Optimize part
presentation and
tool storage
locations
● Clean the area
and equipment
● Establish a
cleaning program
● Identify
opportunities for
safety and
ergonomic
improvements
Maintain and improve
first three steps by:
● Providing
standard
procedures and
check-lists
● Using visual
controls
● Employ systems
to monitor
compliance and
to ensure that 5S
becomes part of
the culture
20. Future Machine Shop Perspective
DIGITAL THREAD ACROSS VALUE STREAM
QUALITY STANDARDS STRATEGIC EXECUTIONS DIGITAL MANUFACTURING CONCLUSION
RESEARCH &
DEVELOPMENT
PRODUCT
DESIGN
INBOUND
LOGISTICS
PRODUCTION
PLANNING
PRODUCTION PRODUCTION
LOGISTICS
21. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
QUALITY STANDARDS
STRATEGIC EXECUTION
ADVANCED TECH &
DIGITAL
MANUFACTURING
22. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
LEARN MORE AT:
http://www.sandvik.coromant.com
LEARN MORE AT:
http://www.maketime.io
10% DISCOUNT FOR
NEW CUSTOMERS
YOUR PARTS JUST A CLICK AWAY
CNC MACHINING MADE SIMPLE
23. SEPTEMBER 12-13 | LEXINGTON, KY
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
MAKETIME TO PRESENT AT FORGE CONFERENCE
JUNE 15-16 | SAN FRANCISCO, CA
UPCOMING EVENTS