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AGENDA
JEFF RIZZIE
Senior Manager of Business Development
Sandvik Coromant
1980 2016+
Purchasing Production
M E E T
DISTRIBUTED
MANUFACTURING
REQUIRES A
NETWORK
HOW MAKETIME WORKS
Attention to Quality Standards
THE 3CHARACTERISTICS OF TOP
PERFORMING SHOPS
Excellence in Strategic Execution
Committed to Advanced Technology
& Digital Manufacturing
1
2
3
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
A CLEAN SHOP IS
A QUALITY SHOP
USE OF THE RIGHT
EQUIPMENT BRANDS
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
80%in-house capabilities
20%outsourcing
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
MACHINING STRATEGIES
5S PHILOSOPHY
SETUPS & CHANGEOVERS
RESPONSIVENESS
RISK TOLERANCE
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
OEE is calculated by multiplying the three OEE factors: Availability, Performance, and Quality (OEE.com)
OEE measures whether machines are running (in-cycle)
… but doesn’t differentiate between non-cutting-time and in-cut-
time.
Reduction of non-cutting time (ie: setups,
tool changes, rapid traverse movements,
pallet indexes, program dwells, program
stops etc.)
Taking full advantage of machine and
tooling capabilities to optimize in-cut time
by maximizing cutting data like depth of
cut, cutting speed, feed rate, etc.
A P Q OEEx x =
MACHINE UTILIZATION
MACHINE EFFICIENCY
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
Reduction of non-cutting time (ie: setups,
tool changes, rapid traverse movements,
pallet indexes, program dwells, program
stops etc.)
Taking full advantage of machine and
tooling capabilities to optimize in-cut time
by maximizing cutting data like depth of
cut, cutting speed, feed rate, etc.
MACHINE UTILIZATION
MACHINE EFFICIENCY
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
SUPPLIER A
400 PARTS
SUPPLIER B
400 PARTS
SUPPLIER C
400 PARTS
MAKETIME
ORDER:
1200 PARTS
MATCH WITH SUPPLIERS
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
MACHINING STRATEGIES
Roll-in method
Helical ramping
Thick chip on entry
Thin chip on exit
Trochoidal milling Slice milling
SETSORT
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
5SPHILOSOPHY
SUSTAINSHINE STANDARDIZE
IDENTIFY & ELIMINATE WASTE CONTINUOUSLY IMPROVE
● Verify what is
needed
● Eliminate non-
essential tools
and materials
● Put each item in
its optimal place
● Employ visual
management
● Optimize part
presentation and
tool storage
locations
● Clean the area
and equipment
● Establish a
cleaning program
● Identify
opportunities for
safety and
ergonomic
improvements
Maintain and improve
first three steps by:
● Providing
standard
procedures and
check-lists
● Using visual
controls
● Employ systems
to monitor
compliance and
to ensure that 5S
becomes part of
the culture
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
SETUPS & CHANGEOVERS
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
RISK TOLERANCE
RESPONSIVENESS
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
ADVANCED MACHINE TOOLS & EQUIPMENT
QUALITY STANDARDS STRATEGIC EXECUTIONS DIGITAL MANUFACTURING CONCLUSION
DIGITAL MANUFACTURING EARLY
ADOPTER
Future Machine Shop Perspective
DIGITAL THREAD ACROSS VALUE STREAM
QUALITY STANDARDS STRATEGIC EXECUTIONS DIGITAL MANUFACTURING CONCLUSION
RESEARCH &
DEVELOPMENT
PRODUCT
DESIGN
INBOUND
LOGISTICS
PRODUCTION
PLANNING
PRODUCTION PRODUCTION
LOGISTICS
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
QUALITY STANDARDS
STRATEGIC EXECUTION
ADVANCED TECH &
DIGITAL
MANUFACTURING
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
LEARN MORE AT:
http://www.sandvik.coromant.com
LEARN MORE AT:
http://www.maketime.io
10% DISCOUNT FOR
NEW CUSTOMERS
YOUR PARTS JUST A CLICK AWAY
CNC MACHINING MADE SIMPLE
SEPTEMBER 12-13 | LEXINGTON, KY
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
MAKETIME TO PRESENT AT FORGE CONFERENCE
JUNE 15-16 | SAN FRANCISCO, CA
UPCOMING EVENTS
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
QUESTIONS?

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Top performing shops agenda

  • 1.
  • 3. JEFF RIZZIE Senior Manager of Business Development Sandvik Coromant 1980 2016+ Purchasing Production M E E T
  • 4.
  • 7. Attention to Quality Standards THE 3CHARACTERISTICS OF TOP PERFORMING SHOPS Excellence in Strategic Execution Committed to Advanced Technology & Digital Manufacturing 1 2 3
  • 8. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION A CLEAN SHOP IS A QUALITY SHOP USE OF THE RIGHT EQUIPMENT BRANDS
  • 9. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION 80%in-house capabilities 20%outsourcing
  • 10. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION OEE vs. UPTIME MACHINING STRATEGIES 5S PHILOSOPHY SETUPS & CHANGEOVERS RESPONSIVENESS RISK TOLERANCE
  • 11. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION OEE vs. UPTIME OEE is calculated by multiplying the three OEE factors: Availability, Performance, and Quality (OEE.com) OEE measures whether machines are running (in-cycle) … but doesn’t differentiate between non-cutting-time and in-cut- time. Reduction of non-cutting time (ie: setups, tool changes, rapid traverse movements, pallet indexes, program dwells, program stops etc.) Taking full advantage of machine and tooling capabilities to optimize in-cut time by maximizing cutting data like depth of cut, cutting speed, feed rate, etc. A P Q OEEx x = MACHINE UTILIZATION MACHINE EFFICIENCY
  • 12. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION OEE vs. UPTIME Reduction of non-cutting time (ie: setups, tool changes, rapid traverse movements, pallet indexes, program dwells, program stops etc.) Taking full advantage of machine and tooling capabilities to optimize in-cut time by maximizing cutting data like depth of cut, cutting speed, feed rate, etc. MACHINE UTILIZATION MACHINE EFFICIENCY
  • 13. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION OEE vs. UPTIME SUPPLIER A 400 PARTS SUPPLIER B 400 PARTS SUPPLIER C 400 PARTS MAKETIME ORDER: 1200 PARTS MATCH WITH SUPPLIERS
  • 14. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION MACHINING STRATEGIES Roll-in method Helical ramping Thick chip on entry Thin chip on exit Trochoidal milling Slice milling
  • 15. SETSORT QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION 5SPHILOSOPHY SUSTAINSHINE STANDARDIZE IDENTIFY & ELIMINATE WASTE CONTINUOUSLY IMPROVE ● Verify what is needed ● Eliminate non- essential tools and materials ● Put each item in its optimal place ● Employ visual management ● Optimize part presentation and tool storage locations ● Clean the area and equipment ● Establish a cleaning program ● Identify opportunities for safety and ergonomic improvements Maintain and improve first three steps by: ● Providing standard procedures and check-lists ● Using visual controls ● Employ systems to monitor compliance and to ensure that 5S becomes part of the culture
  • 16. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION SETUPS & CHANGEOVERS
  • 17. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION RISK TOLERANCE RESPONSIVENESS
  • 18. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION ADVANCED MACHINE TOOLS & EQUIPMENT
  • 19. QUALITY STANDARDS STRATEGIC EXECUTIONS DIGITAL MANUFACTURING CONCLUSION DIGITAL MANUFACTURING EARLY ADOPTER
  • 20. Future Machine Shop Perspective DIGITAL THREAD ACROSS VALUE STREAM QUALITY STANDARDS STRATEGIC EXECUTIONS DIGITAL MANUFACTURING CONCLUSION RESEARCH & DEVELOPMENT PRODUCT DESIGN INBOUND LOGISTICS PRODUCTION PLANNING PRODUCTION PRODUCTION LOGISTICS
  • 21. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION QUALITY STANDARDS STRATEGIC EXECUTION ADVANCED TECH & DIGITAL MANUFACTURING
  • 22. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION LEARN MORE AT: http://www.sandvik.coromant.com LEARN MORE AT: http://www.maketime.io 10% DISCOUNT FOR NEW CUSTOMERS YOUR PARTS JUST A CLICK AWAY CNC MACHINING MADE SIMPLE
  • 23. SEPTEMBER 12-13 | LEXINGTON, KY QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION MAKETIME TO PRESENT AT FORGE CONFERENCE JUNE 15-16 | SAN FRANCISCO, CA UPCOMING EVENTS
  • 24. QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION QUESTIONS?