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Plug-in to the Future of Hybrids



                                       Nick Cammisa

                                      Sales Manager
                                   Specialty Products
Trouble Truck
                     48v system




Distribution Truck
408V – system




                                     2
Terex Plug-in Hybrid Power System
    (Trouble truck application)


                          Project Goals.. Provide a low cost,
                          “green” solution for the trouble truck
                          market.

                          “Engine Off” hybrid operation for the
                          aerial device

                          Plugs into a 110 Volt 15 amp circuit

                          Run time with lead acid batteries 6-8
                          hours

                          Three recharge options
                             1. Plug in mode – 8 hours to full
                               charge 110v
                             2. Batteries will charge during
                               road travel
                             3. Truck will auto re-start if hybrid
                               system demands battery charge




                                                                     3
Terex Plug-in Hybrid Power System
    (Trouble truck application)

                           Does not limit the chassis type,
                           engine HP, transmission or towing
                           capacity

                           Minimal interference with
                           chassis and body

                           Maintain chassis factory ground
                           clearance

                           Optional - 3000w 110V A/C
                           power supply for lighting, tools,
                           chargers

                           Optional - electric cab air
                           conditioning and heating

                           Greatly reduces noise pollution
                           on work site!!

                           Virtually eliminates engine
                           emissions on the job site!!



                                                               4
Cabin comfort F550 and 5500 chassis




                                      5
Terex Plug-in Hybrid Power System
   (Distribution style application)



                     “Engine Off” hybrid operation of the aerial
                       device

                     Run time with AGM type batteries 6-8 hours



                     Three recharge options
                        1. Plug in mode – 8 hours to full charge
                           110v15a circuit
                        2. Automatic mode – 5 minutes of engine
                           on provides 15 minutes of continuous
                           boom operation
                        3. Manual mode – operator can select to
                           have engine run for 20 minutes to
                           provide one hour of operation




                                                                   6
Terex Plug-in Hybrid Power System
   (Distribution style application)

                                The HyPower system does not limit
                                the engine HP, transmission type or
                                towing capacity

                                Minimal interference with chassis
                                and body

                                Maximized ground clearance

                                Optional - electric cab air
                                conditioning and heating

                                Optional - 3600w 110V A/C power
                                supply for lighting, tools, chargers

                                      Greatly reduces noise
                                       pollution on work sites

                                      Virtually eliminates engine
                                       emissions on the job site!!




                                                                       7
HyPower System overview




                          Options




                                    8
Optional – cabin comfort system




         Cab comfort unit




Condenser for cab comfort option             Controller
(Location dependant on body configuration)



                                                          9
Where are the units….?




                         10
What’s New….


1. December 2011 – ARB Approval 11-643-002

2. May of 2012 – Retrofit program, even on competitors
   products!!

3. HVIP – California voucher program




                                                         11
Retrofit capability!




http://www.youtube.com/watch?v=6weQsIim9w4




                                             12
So, is there an ROI…..?




        48v system                          408v system
      4 hours on job site                 5 hours on job site
      1.5 GPH                             1.9 GPH
      $3.99 per gallon                    $3.99 per gallon




              Calstart customer survey from HTUF 2011
                                                                13
Follow us…

             http://www.terexhypower.com/



             http://www.facebook.com/home.php?#!/pag
             es/Terex-Hypower/384922473627



             Twitter      http://twitter.com/TerexHybrid


             http://www.youtube.com/watch?v=vHja9L_QLM8&context=C31fff
             b2ADOEgsToPDskLf4Twld2mAzIXlpxW-ZWqf
              http://www.youtube.com/watch?v=6weQsIim9w4



                                                                         14
Questions?




             15

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Nick cammisa hypower pres for wi clean cities 8 2012

  • 1. Plug-in to the Future of Hybrids Nick Cammisa Sales Manager Specialty Products
  • 2. Trouble Truck 48v system Distribution Truck 408V – system 2
  • 3. Terex Plug-in Hybrid Power System (Trouble truck application) Project Goals.. Provide a low cost, “green” solution for the trouble truck market. “Engine Off” hybrid operation for the aerial device Plugs into a 110 Volt 15 amp circuit Run time with lead acid batteries 6-8 hours Three recharge options 1. Plug in mode – 8 hours to full charge 110v 2. Batteries will charge during road travel 3. Truck will auto re-start if hybrid system demands battery charge 3
  • 4. Terex Plug-in Hybrid Power System (Trouble truck application) Does not limit the chassis type, engine HP, transmission or towing capacity Minimal interference with chassis and body Maintain chassis factory ground clearance Optional - 3000w 110V A/C power supply for lighting, tools, chargers Optional - electric cab air conditioning and heating Greatly reduces noise pollution on work site!! Virtually eliminates engine emissions on the job site!! 4
  • 5. Cabin comfort F550 and 5500 chassis 5
  • 6. Terex Plug-in Hybrid Power System (Distribution style application) “Engine Off” hybrid operation of the aerial device Run time with AGM type batteries 6-8 hours Three recharge options 1. Plug in mode – 8 hours to full charge 110v15a circuit 2. Automatic mode – 5 minutes of engine on provides 15 minutes of continuous boom operation 3. Manual mode – operator can select to have engine run for 20 minutes to provide one hour of operation 6
  • 7. Terex Plug-in Hybrid Power System (Distribution style application) The HyPower system does not limit the engine HP, transmission type or towing capacity Minimal interference with chassis and body Maximized ground clearance Optional - electric cab air conditioning and heating Optional - 3600w 110V A/C power supply for lighting, tools, chargers Greatly reduces noise pollution on work sites Virtually eliminates engine emissions on the job site!! 7
  • 9. Optional – cabin comfort system Cab comfort unit Condenser for cab comfort option Controller (Location dependant on body configuration) 9
  • 10. Where are the units….? 10
  • 11. What’s New…. 1. December 2011 – ARB Approval 11-643-002 2. May of 2012 – Retrofit program, even on competitors products!! 3. HVIP – California voucher program 11
  • 13. So, is there an ROI…..? 48v system 408v system 4 hours on job site 5 hours on job site 1.5 GPH 1.9 GPH $3.99 per gallon $3.99 per gallon Calstart customer survey from HTUF 2011 13
  • 14. Follow us… http://www.terexhypower.com/ http://www.facebook.com/home.php?#!/pag es/Terex-Hypower/384922473627 Twitter http://twitter.com/TerexHybrid http://www.youtube.com/watch?v=vHja9L_QLM8&context=C31fff b2ADOEgsToPDskLf4Twld2mAzIXlpxW-ZWqf http://www.youtube.com/watch?v=6weQsIim9w4 14