2. 57
30
13
Operation & Maintenance cost as the equipment
Function
Not Critical or
Unimportant
Important
Critical
Wahyu Mulyana
Operation & Maintenance Management System
4. Expected Maintenance Improvement area;
1. Increase plant availability
2. Reduced Production Unit Cost
3. Extended Equipment use full life
4. Reduced spare part inventory
5. Improve Operation & Maintenance team Work
Wahyu Mulyana
Operation & Maintenance Management System
5. Objective
Goals
Proper
identifications of
plant facilities &
Equipment
Having
comprehensive
ITPM program
base on
functional risk
and cost
assessment
Aim the best and
consistence
result
Maximum and
efficient
resource
utilization
Lowest
maintenance
cost at Maximum
availabilities &
reliabilities
Continuous plant
performance
improvement
Operation & Maintenance Management System
SHE Excellent
Maximum
Profit
Respected
Plant
performance
6. Operation & Maintenance Management System
Reliable &
efficient
plant
Master
Equipment
List
RCM
Precision
Operation &
Maintenance
Maintenance
Planning
Life Data
Analysis
Failure Root
cause
analysis
1. MASTER EQUIPMENT LIST (MEL)
2. RELIABILITY CENTERED
MAINTENANCE (RCM)
3. PRECISION OPERATION &
MAINTENANCE (PM)
4. MAINTENANCE PLANNING (MP)
5. LIFE DATA ANALYSIS (LDA)
6. FAILURE ROOT CAUSE ANALYSIS
OPRATION & MAINTENANCE MANAGEMENT SYSTEM ELEMENTS
7. Operation & Maintenance Management System
1. MASTER EQUIPMENT LIST (MEL)
Objective
• Facilities and equipment identification
• Grouping and categories facilities/equipment as per their
function and location
• Develop complete facilities/equipment data base for other
process reference
Goals
• All plant facilities and equipment are properly identified
MMS
MEL
RCM
PMS
MP
LDA
FRCA
9. Operation & Maintenance Management System
MMS
MEL
RCM
PMS
MP
LDA
FRCA2. RELIABILITY CENTERED MAINTEANANCE (RCM)
Assess
equipment/
facilities
function
Asses potential
risk/effect if
the equipment/
facilities fail to
perform the
function
Asses potential
cause of the
failure
Develop
mitigation
strategy to
prevent the
failure by
controlling and
monitoring the
route cause
Allocated
resource on
potential
risk/failure of
main
contributor
equipment/
facilities
11. Operation & Maintenance Management System
0
1
2
3
4
5
6
7
Variance Result against Target
Result 1 Target Result 2
MMS
MEL
RCM
PMS
MP
LDA
FRCA3. OPERATION & PRECISION MAINTENANCE (OPM)
12. Operation & Maintenance Management System
“Remove uncontrolled variable to minimize result deviation against
the target”
Determine target
Set up Standard
Develop Procedure
Training and
Certifications
Verified target
achievement
MMS
MEL
RCM
PMS
MP
LDA
FRCA3. OPERATION & PRECISION MAINTENANCE (OPM)
