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HOR 311
POST HARVEST MANAGEMENT
AND VALUE ADDITION OF FRUITS
& VEGETABLES CROPS (1+1)
PROCESSING OF
CANNED PRODUCTS
Pesented By…
Guhan.C, B.Sc.(Hons).Agri,
Id no :2018033029,
JKKMCAS, Erode, TN.
CANNING
☻ Process of sealing food stuffs hermetically(airtight) in containers and
sterilizing them by heat for long storage.
☻ FATHER OF CANNING - Appertizing
☻ In 1804, Appert in France invented Canning.
Principle:
Destruction of spoilage organisms within the sealed container
by means of heat.
General Process Of Canning…
Selection of fruits/vegetables
Grading
Washing
Peeling
Cutting
Blanching
Cooling
Filling and Syruping (or) Brining
Exhausting
Sealing
Processing
Cooling
Storage
Selection
☻ Fresh and free from dirt.
☻ Fruits should be ripe, but firm and uniformly mature.
☻ Over ripe fruits should be rejected.
☻ Unripe fruits should also be rejected.
☻ Vegetables should be tender except tomatoes.
☻ Tomatoes should be firm, fully ripe and deep red in colour.
☻ Free from blemishes, insect damage or mechanical injury.
Grading
☻ Graded according to size and colour to obtain uniform quality.
☻ Done by hand or by machines such as screw grader and roller grader.
Washing
• To remove the dirt, dust etc., by water.
• Root crops - washed - soaking in water - 25 to 50 ppm chlorine.
• Others washing may be done by spray washing, steam washing, etc.
• Washing in running water is preferable.
Peeling
☻ Peeling – removal of outer layer.
☻ Hand peeling - Fruits of irregular shape. e.g. mango, papaya.
☻ Steam peeling - Potatoes and tomatoes are peeled by steam.
☻ Mechanical peeling - Apples, peaches, pineapples, for
vegetable like carrot, turnips and potatoes.
☻ Lye peeling- Peaches, apricots, sweet oranges & vegetables
like carrots and sweet potatoes are
• Dipping in 1 to 2% boiling lye solution(NaOH) for 30 sec to
2 min.
• Then alkali is removed by running water or by dipping in
0.5% citric acid solution.
☻ Flame peeling - Garlic and onion which have a papery outer
covering. The skin is burnt off.
Cutting & Blanching
Cutting
☻ Fruits and vegetables are cut into uniform pieces for canning.
Blanching
☻ Exposing f&v to hot or boiling
water as a pretreatment before drying.
☻ Blanching also known as scalding or precooking.
☻ Fruits are not blanched generally.
☻ Vegetables are blanched in boiling water or steam for 2 - 5 min
followed by cooking.
Cooling
☻ Cooling after blanching, the vegetables are dipped in cold
water for keeping them in good condition.
Filling
☻ Before filling cans are washed and sterilized.
☻ In developing countries - done by jet of steam.
☻ In developed countries - large scale filling machines
automatically do this sterilization and filling of syrup or brine
with fruits or vegetables.
☻ India – Hand filling is common.
Cooling & Filling
Syrupping
☻ A solution of sugar in water is called as syrup.
☻ Sucrose syrup is used in canning.
☻ Syrup is added to improve the flavour and it is serving as heat transfer
medium.
☻ Syruping is done only for fruits.
☻ 20 to 55°Brix concentration is used in syrup.
☻ Strained hot syrup is poured on the fruit pieces.
☻ The syrup should be filled at about 79 to 82°C by leaving a head space
of 0.3 to 0.5 cm.
☻ Sometimes citric acid and ascorbic acid are also mixed with syrup to
improve flavour, shelflife & to enrich.
Brining
☻ A solution of salt in water is called brine.
☻ Only vegetables are brined.
☻ Common salt, free from iron should be used.
☻ Hot brine of 1 to 3% concentration is used for covering.
☻ Vegetables are placed in the can & filled with brine at 79 -
82°C, leaving head space of 0.3 to 0.5 cm.
Exhausting
☻ The process of removal of air from cans is known as
exhausting.
☻ This is done after lidding or clinching.
Advantage
» Minimizes discoloration.
» Retention of Vitamin-C.
» Reduces chemical reaction.
» Prevents excessive pressure.
Sealing & Processing
Sealing
☻ Immediately after exhausting the cans are sealed air tight by means of a
sealer.
☻ Temperature should not fall below 74°C.
Processing
☻ Heating & cooling of canned foods to inactivate bacteria.
☻ Bacterial spores are destroyed at pH 3.0 (fruits) than at pH 5.0 to 6.0
(vegetables except tomato).
☻ Bacterial spores do not grow below pH 4.5.
Cooling
☻ After processing the cans are cooled to about 39°C to stop
cooking process and to prevent stack-burning.
☻ Cooling is done by, dipping or immersing the hot cans in
tanks containing cold water.
☻ Exposing the cans to air.
Storage
☻ After labeling, they should be packed in strong wooden cases
or corrugated card board.
☻ Stored in cool and dry place.
Containers for packing
☻ Tin and glass containers are used
☻ Tin containers are mostly preferred.
☻ The inside of the can is to be coated with some material (lacquer),
which prevents corrosion and discolouration but does not affect
the flavour.
☻ This process is known as “Lacquering”.
Lacqer Types…
☻ Acid-resistant : Cans coated with it are called R- enamel or A.R.
Cans meant for acid fruits.
☻ Sulphur-resistant : Cans coated with it are called C- enamel or
S-R-meant for non acid foods.
Causes of spoilage
By 2 reasons…
1. Physical and chemical changes
2. Microorganisms.
1. Physical and chemical changes
☻ Swell : Can become bulged. Bulge is due to positive internal
pressure of gases.
☻ Under-exhausting : Cans suffer severe strain during heat processing
due to the large internal pressure of the gas present in it.
☻ Paneling : The body is pushed inward due to the high vacuum
inside.
☻ Rust : Rust of the cans should be thoroughly examined.
☻ Foreign flavour : Under unhygienic conditions products develop
2. Microbial spoilage
Mesophilic organisms
☻ Spoilage by mesophilic organisms such as some species
of Clostridium bacillus, yeast and fungi is also
indicative of under processing.
Thermophilic bacteria
☻ Cans are stored without adequate cooling, the contents
remain at a temperature favourable for incubation with
the result that bacteria multiply and spoil the product.
Clostridium
Thermoplilic
Canning Of Fruits And Vegetables

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Canning Of Fruits And Vegetables

  • 1. HOR 311 POST HARVEST MANAGEMENT AND VALUE ADDITION OF FRUITS & VEGETABLES CROPS (1+1) PROCESSING OF CANNED PRODUCTS Pesented By… Guhan.C, B.Sc.(Hons).Agri, Id no :2018033029, JKKMCAS, Erode, TN.
  • 2. CANNING ☻ Process of sealing food stuffs hermetically(airtight) in containers and sterilizing them by heat for long storage. ☻ FATHER OF CANNING - Appertizing ☻ In 1804, Appert in France invented Canning. Principle: Destruction of spoilage organisms within the sealed container by means of heat.
  • 3. General Process Of Canning… Selection of fruits/vegetables Grading Washing Peeling Cutting Blanching Cooling Filling and Syruping (or) Brining Exhausting Sealing Processing Cooling Storage
  • 4. Selection ☻ Fresh and free from dirt. ☻ Fruits should be ripe, but firm and uniformly mature. ☻ Over ripe fruits should be rejected. ☻ Unripe fruits should also be rejected. ☻ Vegetables should be tender except tomatoes. ☻ Tomatoes should be firm, fully ripe and deep red in colour. ☻ Free from blemishes, insect damage or mechanical injury.
  • 5. Grading ☻ Graded according to size and colour to obtain uniform quality. ☻ Done by hand or by machines such as screw grader and roller grader. Washing • To remove the dirt, dust etc., by water. • Root crops - washed - soaking in water - 25 to 50 ppm chlorine. • Others washing may be done by spray washing, steam washing, etc. • Washing in running water is preferable.
  • 6. Peeling ☻ Peeling – removal of outer layer. ☻ Hand peeling - Fruits of irregular shape. e.g. mango, papaya. ☻ Steam peeling - Potatoes and tomatoes are peeled by steam. ☻ Mechanical peeling - Apples, peaches, pineapples, for vegetable like carrot, turnips and potatoes. ☻ Lye peeling- Peaches, apricots, sweet oranges & vegetables like carrots and sweet potatoes are • Dipping in 1 to 2% boiling lye solution(NaOH) for 30 sec to 2 min. • Then alkali is removed by running water or by dipping in 0.5% citric acid solution. ☻ Flame peeling - Garlic and onion which have a papery outer covering. The skin is burnt off.
  • 7. Cutting & Blanching Cutting ☻ Fruits and vegetables are cut into uniform pieces for canning. Blanching ☻ Exposing f&v to hot or boiling water as a pretreatment before drying. ☻ Blanching also known as scalding or precooking. ☻ Fruits are not blanched generally. ☻ Vegetables are blanched in boiling water or steam for 2 - 5 min followed by cooking.
  • 8. Cooling ☻ Cooling after blanching, the vegetables are dipped in cold water for keeping them in good condition. Filling ☻ Before filling cans are washed and sterilized. ☻ In developing countries - done by jet of steam. ☻ In developed countries - large scale filling machines automatically do this sterilization and filling of syrup or brine with fruits or vegetables. ☻ India – Hand filling is common. Cooling & Filling
  • 9. Syrupping ☻ A solution of sugar in water is called as syrup. ☻ Sucrose syrup is used in canning. ☻ Syrup is added to improve the flavour and it is serving as heat transfer medium. ☻ Syruping is done only for fruits. ☻ 20 to 55°Brix concentration is used in syrup. ☻ Strained hot syrup is poured on the fruit pieces. ☻ The syrup should be filled at about 79 to 82°C by leaving a head space of 0.3 to 0.5 cm. ☻ Sometimes citric acid and ascorbic acid are also mixed with syrup to improve flavour, shelflife & to enrich.
  • 10. Brining ☻ A solution of salt in water is called brine. ☻ Only vegetables are brined. ☻ Common salt, free from iron should be used. ☻ Hot brine of 1 to 3% concentration is used for covering. ☻ Vegetables are placed in the can & filled with brine at 79 - 82°C, leaving head space of 0.3 to 0.5 cm.
  • 11. Exhausting ☻ The process of removal of air from cans is known as exhausting. ☻ This is done after lidding or clinching. Advantage » Minimizes discoloration. » Retention of Vitamin-C. » Reduces chemical reaction. » Prevents excessive pressure.
  • 12. Sealing & Processing Sealing ☻ Immediately after exhausting the cans are sealed air tight by means of a sealer. ☻ Temperature should not fall below 74°C. Processing ☻ Heating & cooling of canned foods to inactivate bacteria. ☻ Bacterial spores are destroyed at pH 3.0 (fruits) than at pH 5.0 to 6.0 (vegetables except tomato). ☻ Bacterial spores do not grow below pH 4.5.
  • 13. Cooling ☻ After processing the cans are cooled to about 39°C to stop cooking process and to prevent stack-burning. ☻ Cooling is done by, dipping or immersing the hot cans in tanks containing cold water. ☻ Exposing the cans to air. Storage ☻ After labeling, they should be packed in strong wooden cases or corrugated card board. ☻ Stored in cool and dry place.
  • 14. Containers for packing ☻ Tin and glass containers are used ☻ Tin containers are mostly preferred. ☻ The inside of the can is to be coated with some material (lacquer), which prevents corrosion and discolouration but does not affect the flavour. ☻ This process is known as “Lacquering”. Lacqer Types… ☻ Acid-resistant : Cans coated with it are called R- enamel or A.R. Cans meant for acid fruits. ☻ Sulphur-resistant : Cans coated with it are called C- enamel or S-R-meant for non acid foods.
  • 15. Causes of spoilage By 2 reasons… 1. Physical and chemical changes 2. Microorganisms. 1. Physical and chemical changes ☻ Swell : Can become bulged. Bulge is due to positive internal pressure of gases. ☻ Under-exhausting : Cans suffer severe strain during heat processing due to the large internal pressure of the gas present in it. ☻ Paneling : The body is pushed inward due to the high vacuum inside. ☻ Rust : Rust of the cans should be thoroughly examined. ☻ Foreign flavour : Under unhygienic conditions products develop
  • 16. 2. Microbial spoilage Mesophilic organisms ☻ Spoilage by mesophilic organisms such as some species of Clostridium bacillus, yeast and fungi is also indicative of under processing. Thermophilic bacteria ☻ Cans are stored without adequate cooling, the contents remain at a temperature favourable for incubation with the result that bacteria multiply and spoil the product. Clostridium Thermoplilic