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INTRODUCTION
A quality oriented approach is essential for TTI
screening in blood bank in order to provide safe and
effective product .
Why we require Quality in TTIs
testing
 Blood is a source of TTIs (14 new viruses in the past 28
years- one new virus every two years )
 Quality is Essential to prevent TTIs Lack of quality
can result either in TTI or wastage of blood TTI testing
is dependent on number of variables which need to be
controlled
Essential elements governing
quality
In TTI
 Quality of the specimen used for testing
 Quality of kits used for testing
 Quality & Calibration of equipment used
 Use of SOPs for testing
 Type of Controls used while testing
 Interpretation of results
 Validation of results
 Record keeping
 Training of staff
 In SOPs
The quality of specimen used for testing
 Sample should be properly labeled
 Sample should be clear and sterile
 Lipemic, hemolysed and contaminated specimens do
not yield reliable results
 Bio-safety measures are very crucial to prevent
laboratory infections - handling and disposal.
 Avoid adding preservatives - some interfere with test
results
Quality of kits used for testing
 In general kits with highest sensitivity and specificity
should be used in a BTS for TTI testing
 All kits and reagents should be used within the
expiration date
 kits which are used should have approval of certifying
authority (DCGI,NACO)
 Never interchange reagents from one kit to another or
one lot to another
Quality And Calibration Of Equipment's
Used
 Always use standard equipment in a BTS for TTI
testing - ELISA reader & washer, Micro-pipettes,
incubators, shakers etc.
 Periodic calibration of equipment is vital to maintain
quality
 Periodic servicing of equipment is crucial for optimal
use of equipment- ELISA washers
 Proper documentation on equipment check and its
performance is essential- maintain records
Controls used in the assay for
testing
 Internal kit controls : Include the positive control,
Negative control. At times may include a calibrator
provided by the manufacturer
 External controls: Include positive samples from the
laboratory either pooled or single, diluted or
undiluted. Essential to incorporate this to monitor
quality in testing procedures
 Intra-run and Inter-run reproducibility : three
slots/run and on three consecutive days
Validation
It is assuring that a system, process or equipment is
performing the way it is supposed to do.
Validation Tools
• Include positive and negative controls in every test run
• Include additional validation measures where possible e.g.
 Rapid tests with internal control, spot or line
 Independent readings of rapid tests by 2 people
 Use of mechanical readers if available - to reduce subjectivity
Interpretation of test results
• As a rule, all readings (both quantitative and qualitative) and
calculations should be checked by two individuals
• Validation of every run is essential for proper interpretation of
results
• Proper records - print outs of results, calculations of cut off
values, graphs, etc. should be maintained
• Any errors detected should be brought to the notice of the
concerned staff and corrective measures instituted promptly
Controls
 Internal controls
 Set of controls (Positive & Negative) provided along with the kit
 To be used only in those batches of kit from which they originate
 The internal controls do not detect minor deterioration of kits
 External controls
 Set of controls included from outside
 Positive (Borderline Reactive) & Negative
 Detect minor error in the assay performance
Sources of External Controls
- National reference laboratories
- Commercial control panels
- In-house prepared external controls
Preparation of In-house External
Controls
Select sero-reactive serum/plasma
Retest the sample with another kit
Heat inactivate the sample @ 560C X 30 min
If plasma taken, re-calcify it to obtain serum
Make serial dilution of the sample with a sero-negative serum
NACO Guidelines
Making Suitable Dilutions
100 µL
serum
in tube
200 µL
serum
in tube 1
100µL
diluent in each
tube
Mix and Transfer
Each tube is a 1:2 dilution
of the previous tube
Preparation of In-house External
Controls (contd…)
After test run, calculate ER for each dilution ELISA ratio
= sample OD / cut off OD
Select the dilution with ER b/w 1.5 to 2
Prepare external control aliquots of dilution selected above
Store at – 200C or below @ 1 year
Once thawed, control can be kept @ 2-80C, 1 wk
Need for E ratio
 Cut off value of the run depends on the principle of the test ,
manufacturer guidelines and recommended protocol for the
calculation.
 Some degree of variation in internal controls (use of kits from
same manufacturer).
 Results in the variation in the cut off values
 Incubation period
 Preparation of reagents
 Plate to plate and well to well variation (antigen coating)
• OD of the controls would expectedly influence the OD value of
the test samples in similar directions.
• Relative reactivity of the given sample and the cut off would
not vary.
• This relative reactivity in a particular run is expressed and
termed as E ratio. (ratio between the OD of sample and cut
off)
OD value of external control
OD value of cut off
E ratio =
L J chart –Scope and application
Detection of the following
• Systematic variation
• Random variation
• Lot to lot variation
• Day to day variation
Applications of control charts
 Highlight the outliers (values outside +/- 2 SD)
 Reveal batch to batch variation
 Reveal operator to operator variation
 Changes in assay performance even when test runs are
valid
Systematic Variation
 Trend-Results change gradually in either direction
indicating slowly changing parameters-deteriorating
reagents, equipment failing
 Shift-Results fall sharply on one side of the mean
indicating a major change has occurred
Random Variation
 Observance of one result, significantly different from other results
without any pattern
 Causes
 Transcription errors
 Sample mix-up
 Poor pipette precision
 Poor mixing of samples
 Reader not calibrated
 Washing inconsistent
Interpretation of aberrant results
 Control values of six consecutive runs fall on one side of
mean(SHIFT)
 Switching to new lot of kits
 New reagents
 Changes in incubation temperature
 New technical hand
 Six consecutive points distributed in on general direction (TREND)
 Deterioration of reagents
 Slowly faltering equipment.
Chart showing shift and trend
Westgard rules
Rule of R4s
Rule of 7x8x9x10x12x
Quality control of equipment.
 Quality Control
 Frequency – monitored periodically
 Parameters
 Documentations
 SOP – numbering
– quality control
– log books
ELISA Reader
 Photometric instrument
 OD of special plates & standard colour
solution are recorded
 filter should be protected from moisture and
fungal growth
 keep silica gel packs in the filter box
 Calibration is done every six months(supplier)
 Results of OD should be within 10% of
expected
 Daily check – negative & positive controls
added to each run
ELISA Washer
After Use-
• Fill the rinse bottle with about 500 ml of distilled water.
• Dispose off the unused wash buffer. Rinse with distilled
water, a couple of times and leave about 500 ml in the wash
bottle.
• Fix the cap tightly.
Water baths & Incubators
• Daily recording of temp. using a calibrated thermometer
• Acceptable results are the expected temp. ± a narrow range (±
0.5°C) predetermined by the laboratory
• Distilled water changed regularly
• Bacterial cultures – periodically
Pipette
Quality control of pipettes
• All items at ambient room temp.
• Record the weight of empty beaker
• Record the temp. of tube filled with distilled water
• Pipette a known volume of water (expected volume)
• Record:
[wt of beaker + water] – wt of empty beaker
= weight of water
Delivered vol. = weight of water
temp. factor x sp. gravity of water
Repeat this 10 times, changing the tip
Calculate mean, SD and CV
% Deviation = (expected vol. – delivered vol.) x 100
expected vol.
% deviation < 1.5%
CV < 1%
Percent deviation
 Percent deviation =
[ (Expected value- observed value) x100]
Expected value
ANNEXTURE J OF STRENGTHENING
QUALITY MANAGEMENT STYSTEM
IN BLOOD BANK MANUAL 2016
THANK YOU

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Quality control of tti

  • 1.
  • 2. INTRODUCTION A quality oriented approach is essential for TTI screening in blood bank in order to provide safe and effective product .
  • 3. Why we require Quality in TTIs testing  Blood is a source of TTIs (14 new viruses in the past 28 years- one new virus every two years )  Quality is Essential to prevent TTIs Lack of quality can result either in TTI or wastage of blood TTI testing is dependent on number of variables which need to be controlled
  • 4. Essential elements governing quality In TTI  Quality of the specimen used for testing  Quality of kits used for testing  Quality & Calibration of equipment used  Use of SOPs for testing  Type of Controls used while testing  Interpretation of results  Validation of results  Record keeping  Training of staff  In SOPs
  • 5. The quality of specimen used for testing  Sample should be properly labeled  Sample should be clear and sterile  Lipemic, hemolysed and contaminated specimens do not yield reliable results  Bio-safety measures are very crucial to prevent laboratory infections - handling and disposal.  Avoid adding preservatives - some interfere with test results
  • 6. Quality of kits used for testing  In general kits with highest sensitivity and specificity should be used in a BTS for TTI testing  All kits and reagents should be used within the expiration date  kits which are used should have approval of certifying authority (DCGI,NACO)  Never interchange reagents from one kit to another or one lot to another
  • 7. Quality And Calibration Of Equipment's Used  Always use standard equipment in a BTS for TTI testing - ELISA reader & washer, Micro-pipettes, incubators, shakers etc.  Periodic calibration of equipment is vital to maintain quality  Periodic servicing of equipment is crucial for optimal use of equipment- ELISA washers  Proper documentation on equipment check and its performance is essential- maintain records
  • 8. Controls used in the assay for testing  Internal kit controls : Include the positive control, Negative control. At times may include a calibrator provided by the manufacturer  External controls: Include positive samples from the laboratory either pooled or single, diluted or undiluted. Essential to incorporate this to monitor quality in testing procedures  Intra-run and Inter-run reproducibility : three slots/run and on three consecutive days
  • 9. Validation It is assuring that a system, process or equipment is performing the way it is supposed to do.
  • 10. Validation Tools • Include positive and negative controls in every test run • Include additional validation measures where possible e.g.  Rapid tests with internal control, spot or line  Independent readings of rapid tests by 2 people  Use of mechanical readers if available - to reduce subjectivity
  • 11. Interpretation of test results • As a rule, all readings (both quantitative and qualitative) and calculations should be checked by two individuals • Validation of every run is essential for proper interpretation of results • Proper records - print outs of results, calculations of cut off values, graphs, etc. should be maintained • Any errors detected should be brought to the notice of the concerned staff and corrective measures instituted promptly
  • 12. Controls  Internal controls  Set of controls (Positive & Negative) provided along with the kit  To be used only in those batches of kit from which they originate  The internal controls do not detect minor deterioration of kits  External controls  Set of controls included from outside  Positive (Borderline Reactive) & Negative  Detect minor error in the assay performance Sources of External Controls - National reference laboratories - Commercial control panels - In-house prepared external controls
  • 13. Preparation of In-house External Controls Select sero-reactive serum/plasma Retest the sample with another kit Heat inactivate the sample @ 560C X 30 min If plasma taken, re-calcify it to obtain serum Make serial dilution of the sample with a sero-negative serum NACO Guidelines
  • 14. Making Suitable Dilutions 100 µL serum in tube 200 µL serum in tube 1 100µL diluent in each tube Mix and Transfer Each tube is a 1:2 dilution of the previous tube
  • 15. Preparation of In-house External Controls (contd…) After test run, calculate ER for each dilution ELISA ratio = sample OD / cut off OD Select the dilution with ER b/w 1.5 to 2 Prepare external control aliquots of dilution selected above Store at – 200C or below @ 1 year Once thawed, control can be kept @ 2-80C, 1 wk
  • 16. Need for E ratio  Cut off value of the run depends on the principle of the test , manufacturer guidelines and recommended protocol for the calculation.  Some degree of variation in internal controls (use of kits from same manufacturer).  Results in the variation in the cut off values  Incubation period  Preparation of reagents  Plate to plate and well to well variation (antigen coating)
  • 17. • OD of the controls would expectedly influence the OD value of the test samples in similar directions. • Relative reactivity of the given sample and the cut off would not vary. • This relative reactivity in a particular run is expressed and termed as E ratio. (ratio between the OD of sample and cut off) OD value of external control OD value of cut off E ratio =
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  • 22. L J chart –Scope and application Detection of the following • Systematic variation • Random variation • Lot to lot variation • Day to day variation
  • 23. Applications of control charts  Highlight the outliers (values outside +/- 2 SD)  Reveal batch to batch variation  Reveal operator to operator variation  Changes in assay performance even when test runs are valid
  • 24. Systematic Variation  Trend-Results change gradually in either direction indicating slowly changing parameters-deteriorating reagents, equipment failing  Shift-Results fall sharply on one side of the mean indicating a major change has occurred
  • 25. Random Variation  Observance of one result, significantly different from other results without any pattern  Causes  Transcription errors  Sample mix-up  Poor pipette precision  Poor mixing of samples  Reader not calibrated  Washing inconsistent
  • 26. Interpretation of aberrant results  Control values of six consecutive runs fall on one side of mean(SHIFT)  Switching to new lot of kits  New reagents  Changes in incubation temperature  New technical hand  Six consecutive points distributed in on general direction (TREND)  Deterioration of reagents  Slowly faltering equipment.
  • 27. Chart showing shift and trend
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  • 35. Quality control of equipment.  Quality Control  Frequency – monitored periodically  Parameters  Documentations  SOP – numbering – quality control – log books
  • 36. ELISA Reader  Photometric instrument  OD of special plates & standard colour solution are recorded  filter should be protected from moisture and fungal growth  keep silica gel packs in the filter box  Calibration is done every six months(supplier)  Results of OD should be within 10% of expected  Daily check – negative & positive controls added to each run
  • 37. ELISA Washer After Use- • Fill the rinse bottle with about 500 ml of distilled water. • Dispose off the unused wash buffer. Rinse with distilled water, a couple of times and leave about 500 ml in the wash bottle. • Fix the cap tightly.
  • 38. Water baths & Incubators • Daily recording of temp. using a calibrated thermometer • Acceptable results are the expected temp. ± a narrow range (± 0.5°C) predetermined by the laboratory • Distilled water changed regularly • Bacterial cultures – periodically
  • 39. Pipette Quality control of pipettes • All items at ambient room temp. • Record the weight of empty beaker • Record the temp. of tube filled with distilled water • Pipette a known volume of water (expected volume) • Record: [wt of beaker + water] – wt of empty beaker = weight of water
  • 40. Delivered vol. = weight of water temp. factor x sp. gravity of water Repeat this 10 times, changing the tip Calculate mean, SD and CV % Deviation = (expected vol. – delivered vol.) x 100 expected vol. % deviation < 1.5% CV < 1%
  • 41. Percent deviation  Percent deviation = [ (Expected value- observed value) x100] Expected value
  • 42. ANNEXTURE J OF STRENGTHENING QUALITY MANAGEMENT STYSTEM IN BLOOD BANK MANUAL 2016
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