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Thanaphat Phakdeeworrawong
Mobile: 086-622-6615
Email: pkthanaphat@gmail.com
ANSYS
Computational Fluid & Dynamics (CFD)
ANSYS Computational Fluid & Dynamics (CFD)
“Mathematical Simulation for Pulverized Fuel Combustion”
Overall Structure of Furnace
Structure of Burner
Schematic Diagram of The Burner for Simulation
The pattern of flow in combustion burner
ANSYS Computational Fluid & Dynamics (CFD)
“Mathematical Simulation for Pulverized Fuel Combustion”
Proximate analysis
Volatile
Fixed carbon
Moisture
Ash
(% mass)
35.8
53.7
6.3
4.2
Ultimate analysis
Carbon
Hydrogen
Nitrogen
Sulphur
Oxygen
(% mass)
83.1
4.35
1.29
1.55
9.71
Particle Size Distribution (µm)
0-10
10-25
25-40
40-75
>75
(% mass)
15.0
25.0
20.0
20.0
20.0
Gross calorific value (MJ/kg) 29.29
Central pipe: Air flow rate (kg/s)
Swirl number
Temperature (K)
2.925 x 10-4
0.0
353
Primary pipe: Air flow rate (kg/s)
Swirl number
Temperature (K)
Coal feed rate (kg/s)
9.344 x 10-3
0.0
353
0.39 × 10-2
Secondary pipe: Air flow rate (kg/s)
Swirl number
Temperature (K)
3.537 x 10-2
1.03
573
Excess air (%) 15
CHARACTERISTICS OF BITUMINOUS COAL FURNACE OPERATING CONDITION
Kinetic parameters :
Devolatilization Activation Energy, (J/kg-mol)
Pre-Exponential Factor
7.40 × 107
3.82 x 105
Char Reaction Activation Energy, (J/kg-mol) 7.90 x 107
KINETIC PARAMETERS FOR COAL COMBUSTION
ANSYS Computational Fluid & Dynamics (CFD)
“Mathematical Simulation for Pulverized Fuel Combustion”
Furnace & Burner Velocity Particle Trajectory Temperature Oxygen
ANSYS
Static Structural
ANSYS “Static Structural Simulation”
Material Properties
Slider
Clamper
Clamper (SST)
Kinematic Hardening
Yield 1,029 MPa
Simplified Model to FEA (Clamper and Slider)
ANSYS “Static Structural Simulation”
Config. Node Element Min. Qual Max.Qual Avg. Qual
Clamper 1.0 19,314 12,528 0.057 0.999 0.948
Hexahedral meshing
ANSYS “Static Structural Simulation”
Fix all DOF at
welding spots
Non-linear
solver is applied
Augmented-Lagrange formula
Friction Coefficient = 0.5
Displacement load on
slider surface
6 loading step, max displacement
up to 0.150 mm
Loading / Constraint / Contact / Solver
0
100
200
300
400
500
600
700
800
900
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
STRESS(MPA) X - DEFORMATION (MM)
Total Stress
1.0
0
100
200
300
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16
STIFFNESS(G/MM)
X - DEFORMATION (MM)
X - Stiffness
1.0
ANSYS “Static Structural Simulation”
Results
SolidWorks
Tooling / Jig Fixture
SolidWorks “Tooling / Jig Fixture”
SolidWorks “Tooling / Jig Fixture”
Thank you
Thanaphat Phakdeeworrawong

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Thanaphat P.

  • 3. ANSYS Computational Fluid & Dynamics (CFD) “Mathematical Simulation for Pulverized Fuel Combustion” Overall Structure of Furnace Structure of Burner Schematic Diagram of The Burner for Simulation The pattern of flow in combustion burner
  • 4. ANSYS Computational Fluid & Dynamics (CFD) “Mathematical Simulation for Pulverized Fuel Combustion” Proximate analysis Volatile Fixed carbon Moisture Ash (% mass) 35.8 53.7 6.3 4.2 Ultimate analysis Carbon Hydrogen Nitrogen Sulphur Oxygen (% mass) 83.1 4.35 1.29 1.55 9.71 Particle Size Distribution (µm) 0-10 10-25 25-40 40-75 >75 (% mass) 15.0 25.0 20.0 20.0 20.0 Gross calorific value (MJ/kg) 29.29 Central pipe: Air flow rate (kg/s) Swirl number Temperature (K) 2.925 x 10-4 0.0 353 Primary pipe: Air flow rate (kg/s) Swirl number Temperature (K) Coal feed rate (kg/s) 9.344 x 10-3 0.0 353 0.39 × 10-2 Secondary pipe: Air flow rate (kg/s) Swirl number Temperature (K) 3.537 x 10-2 1.03 573 Excess air (%) 15 CHARACTERISTICS OF BITUMINOUS COAL FURNACE OPERATING CONDITION Kinetic parameters : Devolatilization Activation Energy, (J/kg-mol) Pre-Exponential Factor 7.40 × 107 3.82 x 105 Char Reaction Activation Energy, (J/kg-mol) 7.90 x 107 KINETIC PARAMETERS FOR COAL COMBUSTION
  • 5. ANSYS Computational Fluid & Dynamics (CFD) “Mathematical Simulation for Pulverized Fuel Combustion” Furnace & Burner Velocity Particle Trajectory Temperature Oxygen
  • 7. ANSYS “Static Structural Simulation” Material Properties Slider Clamper Clamper (SST) Kinematic Hardening Yield 1,029 MPa Simplified Model to FEA (Clamper and Slider)
  • 8. ANSYS “Static Structural Simulation” Config. Node Element Min. Qual Max.Qual Avg. Qual Clamper 1.0 19,314 12,528 0.057 0.999 0.948 Hexahedral meshing
  • 9. ANSYS “Static Structural Simulation” Fix all DOF at welding spots Non-linear solver is applied Augmented-Lagrange formula Friction Coefficient = 0.5 Displacement load on slider surface 6 loading step, max displacement up to 0.150 mm Loading / Constraint / Contact / Solver
  • 10. 0 100 200 300 400 500 600 700 800 900 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 STRESS(MPA) X - DEFORMATION (MM) Total Stress 1.0 0 100 200 300 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 STIFFNESS(G/MM) X - DEFORMATION (MM) X - Stiffness 1.0 ANSYS “Static Structural Simulation” Results
  • 12. SolidWorks “Tooling / Jig Fixture”
  • 13. SolidWorks “Tooling / Jig Fixture”