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Fundamentals of Energy Efficient Lighting
Presented By:
Ken Currie, PhD, P.E.
September 19, 2013
US DOE Industrial Energy Efficiency
2
Building Lighting Energy
3
Building Lighting Codes
4
Lighting Type First Cost
5
Lighting Type Life Cycle Cost
6
Lighting Energy Efficiency
7
Efficient Lighting
8
Amount of Light
9
Other Considerations
10
Lighting Topics
Terminology
Light and Color
Lighting Levels/Standards
Lamp Sources
Controls
Trends
Principles of Energy Management
Case Studies
11
Lighting Terminology
IESNA
Lumens
Lamp Efficacy
Lamp Loss Factors
Lighting Levels
Foot-candle (Lux)
Lamp Rated Life
12
Electromagnetic Spectrum
Cosmic
Rays
Gamma
Rays
X-Rays UV
Infra-
Red
Micro-
Waves
TV Radio
Electric
Power
.00001 nm .001 nm 1 nm 10 nm .0001 ft.
. 01 ft.
1 ft.
100 ft.
1 mi.
3100 mi.
400300 500 600 700 1000 1500
Wavelength (Nanometers)
Visible Spectrum InfraredUltraviolet
ABC HEAT
13
Electromagnetic Spectrum
Violet: 380 - 450 nm*
Blue: 450 - 490 nm
Green: 490 - 560 nm
Yellow: 560 - 590 nm
Orange: 590 - 630 nm
Red: 630 - 760 nm
* nm = 10-9 meters
14
Solar Spectrum
15
Lamp Radiation Spectrum
16
Light & Color
17
Color Temperature
Color Temperature is noted in
degrees Kelvin* or °K
3,000°K - Warm White
3,500°K - Neutral
4,100°K Cool White
* The Kelvin Scale is defined as Celsius plus 273.
18
Color Temperature Definition
• the electromagnetic radiation emitted from an ideal black body
• 1,700 K Match flame
• 1,850 K Candle flame, sunset/sunrise
• 2,700–3,300 K Incandescent lamps
• 3,000 K Soft White compact fluorescent lamps
• 3,200 K Studio lamps, photofloods, etc.
• 3,350 K Studio "CP" light
• 4,100–4,150 K Moonlight
• 5,000 K Horizon daylight
• 5,000 K tubular fluorescent lamps or Cool White/Daylight CFL
• 5,500–6,000 K Vertical daylight, electronic flash
• 6,500 K Daylight, overcast
• 5,500–10,500 K LCD or CRT screen
• 15,000–27,000 K Clear blue poleward sky
19
Typical Color Temperatures
Incandescent ……... 2,750 K – 3,400 K
Fluorescent ……….. 2,700 K – 6,500 K
Mercury vapor ….. 3,300 K – 6,000 K
Metal Halide ……… 3,000 K – 4,300 K
High Pressure
Sodium …………...... 1,900 K – 2,200 K
Induction …………… 3,000 K – 4,000 K
20
Color Temperature
21
Color Rendering Index (CRI)
Color Rendering Index is a scale
from 0-100 that indicates the
accuracy with which a lighting
source can reproduce colors. The
higher the CRI value the more
accurate the color reproduction.
22
Color Rendering Index (CRI)
Typical high CRI values: 80 to 90
Typical good CRI values: 65 to 80
Typical poor CRI values: <65
Note: The CRI for standard Low Pressure
Sodium lamps is extremely poor.
23
Typical CRI Values
Incandescent …………….. 100
Fluorescent ………………. 60 - 90
Mercury vapor …………….15 - 30
Metal Halide ……………… 60 - 90
High Pressure Sodium ….. 10 - 60
Low Pressure Sodium ….. Negative
Induction ………………….. 85
LEDs……………………………. 30 - 60
24
Color Rendering Index - Example
25
Rated Life of a Lamp
The rated life of a lamp is defined as
the point at which 50% of a test
sample fails.
26
Rated Life of a Lamp
27
Rated Life of a Lamp
For non-HID lamps
(incandescent, fluorescent, etc.) the
test sample operating time is 3
hours.
For HID lamps (MV, MH, & HPS) the
test sample operating time is 10
hours.
28
Lamp Life Comparison
29
Light & Distance
30
Light & Distance
The lighting level drops off as the
square of the distance.
E = I/d2
Where:
E = Illuminance (footcandles or lux)
I = Intensity of lighting in Candelas
D = Distance from the source
31
Light & Distance
Therefore, even small changes in the
mounting height of a luminaire can
have a significant impact on the
lighting level.
32
100%
80%
60%
40%
20%
0%
100%50%
Lumen Maintenance
% Rated Life
(Lumen output of all light sources depreciates as they age.)
33
Lighting Standards
(IESNA Handbook)
34
35
Light Meters
36
Lighting Levels
• Specific tasks to be performed
• Time required for each task
• Speed and accuracy
• Age of occupants
• Safety and security
• Aesthetics
• System operating cost
37
Break
38
Lighting Sources
39
Sources Efficacy
0
20
40
60
80
100
120
140
160
Tungsten LEDwarm Mercury Vapor LEDcool Fluorescent Induction Metal Halide HPS LPS
Lumens/Watt
Lighting Source Efficiency
40
Source Efficacy
41
Incandescent Lamps
Advantages
1. Inexpensive
2. Available in many configurations and colors
3. No warm-up required
4. Not temperature sensitive
5. Easily controlled
42
Incandescent Lamps
Disadvantages
1. Inefficient (10 - 25 lumens/watt)
2. Short lamp life
3. Vibration sensitive
4. Over-voltage sensitive
43
Incandescent Upgrades
44
Halogen Lamps
Advantages:
1. Higher efficacy than standard lamps
2. Better color rendering
3. Longer life (2,000 hours)
Disadvantages:
1. Same as standard incandescent
2. Higher price
45
Ballast Functions
46
Fluorescent Lamps
Lamps are available it the following
configurations:
T-5 T-12 (being phased out)
T-8 T-17 (PG-17)
T-10
Note: In dual pin configurations, T-8, T-10, and T-12 lamps
have the same pin spacing. Therefore, they can be used in the
same fixture.
47
Fluorescent Lamps
T-12 Lamps
Tubular lamp 12/8 of an inch, or 1.5", in
diameter.
This type lamp comes in a variety of
wattages and configurations.
Typical Lamp Wattages:
34W, 40W, 60W, and 95W
48
Fluorescent Lamps
T-8 Lamps
Tubular lamp 8/8 of an inch, or 1.0", in
diameter. This type lamp comes in several
lengths and is typically used with
electronic ballasts.
Typical Lamp Wattages: 32W, 59W and
86W
2800 lumens (32 watt bulb)
49
Fluorescent Lamps
T-5 Lamps
Tubular lamp 5/8 of an inch in diameter.
This type lamp comes in several lengths
and is typically used with electronic
ballasts.
Typical Lamp Wattages:
24W(21.6″), 39W(33.4″) , 54W(45.2″), and
80W(57.0″)
50
Low Mercury Lamps
In 1980 a four-foot T-12 fluorescent
lamp typically contained approximately
100 mg of mercury.
By 2000 that value has
been cut by over 90%.
51
Fluorescent Ballasts
Electromagnetic Ballast (no longer produced)
52
Fluorescent Ballasts
Ballasts perform two basic functions:
1. Provide the higher voltage required to
start lamps
2. Stabilize the lamp current
53
Fluorescent Ballasts
Solid State Electronic Ballast
54
Electronic Ballast Advantages
1. Power (energy) savings
2. Reduce heat generation – potentially lower
air conditioning requirement
3. Longer life than electromagnetic ballasts
4. Potentially fewer ballasts required per
fixture
5. Additional control flexibility
55
Electronic Ballasts
Input Wattage Comparison of
Four-Lamp Fluorescent Fixtures
Electromagnetic Electronic
144 110 -124
Approximate wattage comparisons
56
Compact Fluorescent Lamps
Typical Lamp Wattages
9W, 11W, 15W, 18W,
20W, 23W, and 28W
(Larger wattages available)
57
Reflectors
58
Reflectors
• Reflectors allow the user to direct most of the
light downward toward surfaces of interest
instead of lighting the ceiling.
• Reduce electric consumption by reducing the
number of lamps required for desired light
output.
• 3 Types (Reflective Efficiency)
– Standard Aluminum Reflector (86%)
– Reflective White Paint (91%)
– Enhanced Specular Aluminum (95%)
59
HID Lamp Types
60
HID Lamp Characteristics
All HID lamps share certain physical and
operating characteristics.
– All HID lamps utilize an internal arc tube and
outer envelope construction.
– They all require a ballast for operation.
– All HID lamps require a warm-up period.
– They all require a cool-down period before they
can re-strike.
– A stroboscopic effect may occur prior to lamp
failure
61
Mercury Vapor Lamps
62
Mercury Vapor Lamps
Mercury vapor lamps produce a bluish-green
color light. Due to their lower efficacy and
poor color rendition they are seldom used in
new construction.
Interior applications are minimal. Most
current uses are for outdoor area/ parking
lot lighting.
63
Metal Halide Lamps
64
Metal Halide Lamps
65
Metal Halide Lamps
All MH lamps offer a number of
advantages over MV lamps, including:
- Higher efficacy (~ 100 lumens/watt)
- A crisp clear white light
- Excellent color rendition (CRI 70 - 80)
Also, reduced wattage lamps are available for selected sizes of standard
MH lamps.
66
Metal Halide Lamps
Disadvantages for MH lamps include:
- Shorter lamp life for equivalent sizes,
when compared to other HID sources
(6,000 to 16,000+ hours)
- Higher lamp cost
- Orientation sensitive
67
Metal Halide Lamps
Disadvantages for MH lamps include:
- Color shift near the end of lamp life
- NEC 2005 requirements: The use of metal
halide lamps must be
- enclosed to provide contamination barrier
(Type S lamps) or
- used in a lamp holder that will only accept
ANSI Type O (shrouded) lamps
68
Probe-Start Metal Halide Lamps
69
Pulse-Start Metal Halide Lamps
70
Electronic-Start MH Lamps
71
Metal Halide Lamps
• UV Protection
• Can Explode
72
HPS Lamps
73
HPS Lamps
High pressure sodium lamps have
been used extensively for both
interior and exterior applications.
Due to their high efficacy (~120
lumens per watt).
Since the mid 70’s HPS fixtures have
been used extensively for street
lighting.
74
HPS Lamps
High pressure sodium lamps provide a
golden-yellowish color light. This is due
to the fact that they do not produce
light in the blue spectrum (450 - 490
nm). While not a concern in exterior
applications, some find the resulting
color unacceptable for interior
use, especially if color is a
consideration.
75
HPS Lamps
76
HPS Lamps
In many applications high pressure
sodium lamps are being changed
to fluorescent. Often, a 460 Watt
HPS lamp can be replaced with a
210 Watt T-5 fluorescent fixture or
a 220 Watt T-8 fixture
77
LPS Lamps
Typical LPS Lamp Design
78
LPS Lamps
Low Pressure Sodium is not an HID
source. It is a gaseous discharge
type lamp, similar in operation to
fluorescent lamps.
79
LPS Lamps
While very efficient, (producing
about 160 lumens/watt), LPS
lamps are a monochromatic light
source. They produce only one
color of light, a dirty yellow.
80
LPS Color
81
LPS Color
Color reproduction is so poor that
under the Coloring Rendering Index
scale the CRI for low pressure
sodium is Negative.
82
Induction Lamps
• Electromagnetic transformers create a field around a glass
tube containing a gas
• The high frequency ballast creates a flow of free electrons
which collide with mercury atoms and increase their energy
state
• When the mercury atoms return to their lower energy state
they emit ultraviolet radiation
• The UV radiation is converted to visible light as it passes
through a phosphor coating on the surface of the tube
83
Induction Lamps
• Induction lamps are basically electrodeless fluorescent
lamps
• Without electrodes the life of the lamp can be extended to
100,000 hours
• Efficacy is 85 lumens/watt
• CRI is 85
84
Induction Lamps
Advantages:
1. Efficient (~50% less energy consumption)
2. CRI of 85
3. Longer life (100,000 hours)
4. Instant On & Off
5. 85+ Lumens per Watt
85
Induction Lamps
Disadvantages:
1. Contains Mercury
2. Slow Start in the Cold
3. Cannot be dimmed or focused
4. Produces UV Light
86
Induction Lamps
87
Break
88
LED Lamps
89
LED Lamps
LEDs are made from semi-conductor materials on a die
90
LED Lamps
An Individual LED Die is Very Small
91
LED Lamps
Making White Light with LEDs
- Can mix light from Red, Blue and Green LEDs
- Can use phosphor conversion
92
LED Lamps – Mix RBG Light
93
LED Lamps – Phosphor Conversion
Blue LED
Excites the
Phosphor
Excited
Phosphor
Emits White
Light
94
LED Lamps
Phosphor Conversion is Similar to Fluorescent Lamp Operation
95
LED Lamps – White Light with Phosphor Conversion
96
LED Lamps – Efficacy
97
LED Lamps – Packaging
98
LED Lamps – Packaging
99
LED Lamps – Packaging
100
LED Lamps – Packaging
101
LED Lamps – Lamp Life
102
LED Lamps
103
LED Lamps
104
LED Lamps
105
LED Lamps - Applications
106
LED Lamps - Applications
107
Lamp Comparison
108
Lamp Comparison
109
Exit Signs
Types of Illuminated Exit Signs
- Incandescent
- Fluorescent
- LED
- Tritium
- Photoluminescent
110
Illuminated Exit Signs
111
Incandescent Exit Signs
Incandescent signs typically utilize
two 20 or 25 watt tubular lamps.
Inefficient and short lamp life
(2,000 hours).
112
Fluorescent Exit Signs
Fluorescent signs typically utilize
one or two lamps.
More efficient that incandescent
with longer lamp life (6,000 -
10,000 hours).
113
LED Exit Signs
In new or retrofit applications two
lamps are typically used.
Very efficient (4-8 W/fixture),
excellent lamp life
(20 years).
LED retrofit lamp
114
Tritium Exit Signs
No energy required, rated life 10 -20 years
However, disposal problems exit
115
Photoluminescent Exit Signs
No energy required, glow in the
dark (non-tritium) exit signs
Rated life 5 -25 years depending on
model
Should comply with
UL924 for exit signs
Courtesy of American Permalight
116
Exterior Lighting
117
Exterior Lighting
• LED Street Lights
• Wall Packs
– High Pressure Sodium
– Mercury Vapor
– Metal Halide
– Induction
• Controls
– Photocells
– Timers
118
Lighting Controls
119
Occupancy Sensors
Most sensors in commercial
applications utilize either passive
infrared (PIR) or ultrasonic
technology. There are hybrid
sensors employing both
technologies.
120
Occupancy Sensors
Typical sensor fields of view
121
Timeclocks
Timeclocks can be effectively
utilized for basic on/off operation
of lighting fixtures. By utilizing low
voltage relays, large numbers of
fixtures can be controlled by a
single timeclock, thereby making it
very cost effective.
122
Timed Switches
Timed Switches are switches that
incorporate a timed function, to
ensure that the fixtures are turned
off after a preset interval of
time, typically one to two hours.
123
Timed Switches
They are available in both standard
toggle switch and programmable
models.
Prior to the controlled fixtures being
turned off, these switches will provide a
warning; in the form of blinking lights or
an audible beeping sound (or both on
some models).
124
Scheduling Controls
125
Centrailzed Controls
126
Photocells
Photocells are low cost reliable
controls that utilize a photo-
sensitive element to control on/off
operation of a fixture or fixtures.
While primarily used in outdoor
applications they can also used in
building atriums.
127
Light Control Panels
Typical Industrial Lighting Panel
128
Lighting Control Panels
Today, control panels have become
very sophisticated, with control
capabilities far beyond basic on/off
operation, i.e. “smart panels”.
129
Daylight Harvesting
130
Building Automation Systems
131
Twilight Switch
132
HVAC Impact
133
Basic Principles of Lighting Energy Management
1. If you don’t need it, turn it off
- Employee Awareness, Sensors,
Timers, Photocells, Timed Switches,
Energy Management Systems, etc.
2. Proper maintenance
- Group cleaning and relamping
134
Basic Principles of Lighting Energy Management
3. Enhanced lighting control
- Photocells and occupancy sensors
4. More efficient sources
- Electronically ballasted fluorescent fixtures,
- Compact fluorescents
- Induction lamps
- Light emitting diodes (LEDs)
135
Case 1: Manufacturer
136
Case 1: Manufacturer
137
Case 1: Manufacturer
138
Case 2: Dairy Product Processor
Electric Rates: Usage: $.0400/kWh Demand: $0.0/kW
Operating Hours of Fixtures: 8,760 hours/yr
Background:
Portions of the production area are lit with (125) 2x4 T12 fixtures
(4 – 4’ T12 lamps with magnetic ballasts)
Power Rating: 144-watts
Annualized Maintenance Cost per fixture: $17.11
Recommendation:
Replace with (125) 2-lamp T8 fixtures with (1) parallel-wired
electronic ballast and reflectors.
Power Rating: 55-watts
Annualized Maintenance Cost per fixture: $6.63
139
Savings:
Usage: 97,455 kWh/yr $3,898 / yr
Demand: 134 kW/yr $0 / yr
Maintenance: $1,310 / yr
Total Savings: $5,208 / yr
Implementation Cost: $11,100
TVA Rebate: $9,746
Simple Payback Period: 2.13 years (0.26 yrs)
Case 2: Dairy Product Processor
140
Case 3: Automotive Components Manufacturer
Electric Rates: Usage: $.040/kWh Demand: $0.0/kW
Operating Hours of Fixtures: 8,760 hours/yr
Background:
(31) Exit fixtures are equipped with (2) 20-watt lamps each
Power Rating: 40-watts
Annualized Maintenance Cost per fixture: $25.81
Recommendation:
Replace with (31) LED exit fixtures, each with (2) 2-watt LED lamps
Power Rating: 4-watts
Annualized Maintenance Cost per fixture: $9.32
141
Savings:
Usage: 9,776 kWh/yr $391 / yr
Demand: 13 kW/yr $0 / yr
Maintenance: $511 / yr
Total Savings: 902 / yr
Implementation Cost: $1,513
TVA Rebate: $978
Simple Payback Period: 1.68 years (0.59 yrs)
Case 3: Automotive Components Manufacturer
142
Case 4: Auto Parts Manufacturer
Electric Rates: Usage: $.065/kWh Demand: $12.47/kW
Operating Hours of Fixtures: 8,736 hours/yr
Background:
There are (114) 400-watt metal halide fixtures throughout the facility
Power Rating: 450-watts/fixture
Annualized Maintenance Cost per fixture: $19.71
Recommendation:
Replace with (114) 220-watt T8 fluorescent fixtures
Power Rating: 220-watts
Annualized Maintenance Cost per fixture: $11.76
143
Savings:
Usage: 229,058 kWh/yr $14,889 / yr
Demand: 314.6 kW/yr $3,924 / yr
Maintenance: $906 / yr
Total Savings: $19,719 / yr
Implementation Cost: $45,326
TVA Rebate: $22,906
Simple Payback Period: 2.30 years (1.14 yrs)
Case 4: Auto Parts Manufacturer
144
Questions ???????????

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