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Compression molding
By Sunil Mor
Principle
• A plastic material is placed directly into a heated metal mold
then is softened by the heat and therefore forced to conform
to the shape of the mold.
Working
• The thermosetting plastic material is subjected to heat and
pressure in a single stroke.
• This is done by using a hydraulic press with heated platen.
• The actual temperature and pressure depends on the
properties of the thermosetting plastic material to be molded.
• The thermosetting plastic material in compound form is
placed in the cavity of the mold so as to fully filled the
impression of the mold.
• As the mold closes down under pressure, the material is
squeezed between the two halves of the mold and compact
to the shape of the impression.
Working
• The excess material flows out of the mold as a thin film
known as flash which is trimmed off.
• Under the influence of heat, the compacted mass gets cured
and hardened to the shape.
• The mold can be opened while still hot to release the molded
article.
• https://youtu.be/pOGpXZ-UMfo
Working
Example
• Switches, MCB, gears, coil, connector,
automotive parts etc.
References
• Plastic engineering handbook by Joel Frados.
• Polymer extrusion by hanser publication.
• Polymer processing by DH Morton Jones.
• Hand book of plastic technology by W.S. Allen/ P.N. Baker.
• SPI Plastics Engineering Handbook by Michael L. Berins.
• SBP Handbook of Plastics.

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compression molding.pptx

  • 2. Principle • A plastic material is placed directly into a heated metal mold then is softened by the heat and therefore forced to conform to the shape of the mold.
  • 3. Working • The thermosetting plastic material is subjected to heat and pressure in a single stroke. • This is done by using a hydraulic press with heated platen. • The actual temperature and pressure depends on the properties of the thermosetting plastic material to be molded. • The thermosetting plastic material in compound form is placed in the cavity of the mold so as to fully filled the impression of the mold. • As the mold closes down under pressure, the material is squeezed between the two halves of the mold and compact to the shape of the impression.
  • 4. Working • The excess material flows out of the mold as a thin film known as flash which is trimmed off. • Under the influence of heat, the compacted mass gets cured and hardened to the shape. • The mold can be opened while still hot to release the molded article. • https://youtu.be/pOGpXZ-UMfo
  • 6. Example • Switches, MCB, gears, coil, connector, automotive parts etc.
  • 7. References • Plastic engineering handbook by Joel Frados. • Polymer extrusion by hanser publication. • Polymer processing by DH Morton Jones. • Hand book of plastic technology by W.S. Allen/ P.N. Baker. • SPI Plastics Engineering Handbook by Michael L. Berins. • SBP Handbook of Plastics.