The document summarizes the author's work experience with Ballarpur Industries Limited (BILT) paper mills from 2006 to 2009. It describes working as an Assistant Manager (Instrumentation) at BILT's Ballarpur unit from 2006 to 2008, where responsibilities included managing instrumentation and automation systems for the pulp mill and paper machines. It also describes working from 2008 to 2009 as the Instrument Department head at BILT's Ashti unit, leading instrumentation and overseeing various automation systems for the paper mill and machines. The document provides details on the automation systems and controllers used at each facility, as well as training programs and projects completed during the author's tenure.

1. Worked Experience with “Ballarpur Industries Limited(BILT)” Paper Mills:‐
Worked with “Ballarpur Industries Limited” for 3 years, from14th June, 06 to 3rd
March,
2008 as an Assistant Manager (Instrumentation) in Unit: Ballarpur & from 3rd
March to
28th
June 2009 in Unit: Ashti as Instrument Department in charge.
 BILT‐Ballarpur is an ISO 9001‐1‐2000 Certified Company having 450 TPD Pulp & Paper
Production with 27 MW Captive Power Plant.
 BILT ‐ Ashti is an ISO 9001‐2002 Certified Company having 210 TPD Paper writing and
Printing Paper Production having sophisticated A4 line of ECH Wills and PEMCO Machinery.
Job Profile in Ballarpur Unit:
I was looking after Instrumentation and Automation having ABB DCS in Pulp Mill with capacity of 450 Tons/Day.
Responsible for manpower Management, Preventive & Predictive maintenance, Spare Parts Maintenance, Modification
& Implementation, Planning for Expansions Jobs.
Additional Responsibilities:
 Coordination with 6 Paper Machines of capacity of 450 Tons/day as a second engineer in paper machines.
 ISO and safety Internal Auditor.
 Department ISO 9001‐2000 Documentation controller, Conducting Monthly Safety Meeting, Total Quality
Management(TQM), Conducting Assessment & Training on Skill Enhancement for the GETs and Workmen.
 Attended 7 & 8 nos. Boiler and Turbine 1, 2 & 3 breakdowns and shutdown work for carrying out the
Instrumentation maintenance works.
Automation System Worked with:
 Familiar with Configuration and Maintenance of interlocks and loops in fully‐fledged Automation at Pulp Mill with
Distributed Control System (DCS) of ABB with C, SC & AC460 Controllers with S800 I/Os on Advent Stations with
MOD 300 Software.
 Working with 2 ABB Make Quality Control systems (QCS) of model SP1200 and SP700 in Paper Machine #3 and 6.
And also worked with JASCH Make QCS in Paper Machine 4.
 Working with Allen Bradely PLC Flex Logix (1794‐P32) for Blow Heat Recovery at Digester House and Allen
Bradely PLC of Model Compac Logic (PLC5/30) at Pm#3, 4 & 6 Stock Preparations.
Project Experience:
 Erection and commissioning of Blow Heat Recovery Plant Instrumentation and Automation through AB PLC in
Digester House.
 Erection and commissioning of PM4 & 6 stock preparation automation through AB PLC.
 Worked only in Erection new ODL and ECF pulp mill project by modifying existing traditional chlorine bleaching
plant.
Trainings Attended:
 Attended ABB DCS for AC 460 controller on Advent Station with MOD 300 software at Bangalore in India.
 In house TQM & TPM trainings and ISO & Safety auditor trainings.
Job Profile in Ashti Unit:
I had been leading instrumentation Department for one & half year. The BILT‐Ashti plant having capacity of 210
Tons/day, Winder , sophisticated A3 & A4 sheet cutter & Packing machines and also responsible for Instrumentation &
automation for Three Sack Machines(the machine makes cement bags). Responsible for Manpower Management,
Preventive & Predictive Maintenance, Spare Parts Maintenance and its follow‐ups, Modification & Implementations,
Planning for Expansion Jobs. Responsible to Provide targets & revise appraisal of engineer working under.
Additional Responsibilities:
 Plant 5S coordinator & ISO Internal Auditor.
 Department ISO 9001‐2000 Documentation, Conducting Monthly Safety Meeting, Planning Total Quality
Management(TQM) Plans, Conducting Assessments & Training on Skill Enhancement for the GETs and Workmen.
Automation Systems Involved:
 Eurotherm DCS having 740 controllers with wander ware SCADA software in Paper Machine.
 Working with Honeywell QCS of Devanci workstation with Lab View 7 software having 4022 scanner frame at PMC
with CD caliper control interlocks through GE fonuc.
 Paper reel automatic reel turn up system of make IBS‐JUD through Siemens PLC.
 Fully automated A4 sheet cutting line with Siemens Simatic S7 with controllers 200, 300 & 400 PLCs.