1. KSS ConsultingKSS Consulting
Engineering , Technology & Management -TurnaroundEngineering , Technology & Management -Turnaround
ExpertExpert
CConsultantonsultant - K. Siva Subramanian ( KSS )- K. Siva Subramanian ( KSS )
AddressAddress -- 823, 27th Main , BTM 2nd stage , Bangalore823, 27th Main , BTM 2nd stage , Bangalore
560076 , India.560076 , India.
Phone =Phone = +91 80 26687944 LL+91 80 26687944 LL ,, Mob =Mob = +91+91 80954781778095478177
E mail >E mail > sivasubramanianraji@gmail.comsivasubramanianraji@gmail.com
QualificationQualification -- B.E ( Mechanical ) 1971 .,B.E ( Mechanical ) 1971 .,
M.Sc ( Production Engg ) 1973M.Sc ( Production Engg ) 1973 ..
PSG College of Technology, Coimbatore 641004, India .PSG College of Technology, Coimbatore 641004, India .
2. KSS ConsultingKSS Consulting
• Career Achievement
• Graduate Engineer level to General Manager
• General Manager to CEO/ Director
• Work Areas - Manufacturing ( Machine shop, Welding, Diecast,
Foundry, Assembly , Maintenance, Planning & Production Engg.,
Sub contract, Vendor development, Materials Purchase, Project
Planning & Implementation , Facilities Planning ,Coordination with
Collaborators, Quality Management .,Organization development .
• Training in IIMs., ISB , Hyderabad, ASCI, Hyderabad, and many .
• Conferences & Seminars with Elite customers, Collaborators,
3. KSS ConsultingKSS Consulting
Professional Strength in Manufacturing , Quality System , ProjectProfessional Strength in Manufacturing , Quality System , Project
Management & Suppliers development & ControlManagement & Suppliers development & Control
• Special Training received in SPC, 7 QC tools, FMEA, APQP, PPAP, MSA, ControlSpecial Training received in SPC, 7 QC tools, FMEA, APQP, PPAP, MSA, Control
plans, DOE, TOPS 8D, Poke Yoke, 5S Workplace Management , Qualityplans, DOE, TOPS 8D, Poke Yoke, 5S Workplace Management , Quality
Deployment , 6 sigma , TPM, TQM & Assembly Line design & Balancing,Deployment , 6 sigma , TPM, TQM & Assembly Line design & Balancing,
• Lead Assessor in ISO 9000. QS 9000, VDA 3.1 , ISO/TS 16949 Quality systemsLead Assessor in ISO 9000. QS 9000, VDA 3.1 , ISO/TS 16949 Quality systems
& ISO 14001 EMS , Quality Auditor . Trainer for Suppliers .& ISO 14001 EMS , Quality Auditor . Trainer for Suppliers .
* Implemented Quality systems techniques & procedures throughout the* Implemented Quality systems techniques & procedures throughout the
organizations and successfully got certified in ISO 9000, QS 9000, VDA 3.1,organizations and successfully got certified in ISO 9000, QS 9000, VDA 3.1,
ISO/TS 16949, & ISO 14001 EMS .ISO/TS 16949, & ISO 14001 EMS .
* Received many Quality awards from OEM customers , Toyota , Ford , General* Received many Quality awards from OEM customers , Toyota , Ford , General
Motors, Hyundai , Maruti Suzuki, Mahindra & Mahindra , Tata Motors, HondaMotors, Hyundai , Maruti Suzuki, Mahindra & Mahindra , Tata Motors, Honda
motorcycles, Yamaha , Suzuki .motorcycles, Yamaha , Suzuki .
4. KSS ConsultingKSS Consulting
Professional strength - Contd.,Professional strength - Contd.,
** Member in Autoliv Asia Pacific Team for development of Suppliers for seatMember in Autoliv Asia Pacific Team for development of Suppliers for seat
belt components in Asia Pacific region like Australia, Malaysia, Singapore, China ,belt components in Asia Pacific region like Australia, Malaysia, Singapore, China ,
India for new products range R27 retractor & pre tensionerIndia for new products range R27 retractor & pre tensioner
* Conducted Supplier Quality audits in Australia , Malaysia , Singapore, Thailand* Conducted Supplier Quality audits in Australia , Malaysia , Singapore, Thailand
Suppliers for Initial capability assessment , Technical reviews , Quotation analysisSuppliers for Initial capability assessment , Technical reviews , Quotation analysis
& comparison , selection, & approval for serial production through APQP , Control& comparison , selection, & approval for serial production through APQP , Control
Plans, FMEA & PPAP & Gap analysis , Training & problem solving assistance .Plans, FMEA & PPAP & Gap analysis , Training & problem solving assistance .
* Applied Cost reduction methods after serial production year on year to all* Applied Cost reduction methods after serial production year on year to all
suppliers .suppliers .
* Monitoring suppliers activities & periodically checking through Quality audits .* Monitoring suppliers activities & periodically checking through Quality audits .
* Reviewing continuous Improvement activities and initiate Cost reduction* Reviewing continuous Improvement activities and initiate Cost reduction
commitment .commitment .
5. KSS ConsultingKSS Consulting
** Professional strength.. Contd..Professional strength.. Contd..
* Developed system to generate Quality Performance reports for suppliers and* Developed system to generate Quality Performance reports for suppliers and
monitor Quality progress periodically .monitor Quality progress periodically .
•Installed Quality awards for Suppliers year on year for best performance inInstalled Quality awards for Suppliers year on year for best performance in
Quality , Cost & Delivery & Response ( QCDR ) .Quality , Cost & Delivery & Response ( QCDR ) .
•Developed Suppliers in India & Thailand for automotive components of engine ,Developed Suppliers in India & Thailand for automotive components of engine ,
transmission, clutch assembly, braking system, seat belts & seating systems , doortransmission, clutch assembly, braking system, seat belts & seating systems , door
latches , air conditioning compressors & motorcycle components .latches , air conditioning compressors & motorcycle components .
•Conducted on site visits and audits for gap analysis , problem solving & qualityConducted on site visits and audits for gap analysis , problem solving & quality
recovery .recovery .
* Continuous & Periodical Training initiated for all suppliers in Quality systems ,* Continuous & Periodical Training initiated for all suppliers in Quality systems ,
Manufacturing & Quality assurance & On time delivery , every time .Manufacturing & Quality assurance & On time delivery , every time .
6. KSS ConsultingKSS Consulting
** Professional strength ..contd..Professional strength ..contd..
•Conducted suppliers conferences to highlight the performance , Good &Conducted suppliers conferences to highlight the performance , Good &
Bad ,with a Flag system .Bad ,with a Flag system .
•Used Format system of respective OEM customer or Autoliv , forUsed Format system of respective OEM customer or Autoliv , for
performance reporting of suppliers .performance reporting of suppliers .
•Project management using APQP system with practical timing chart forProject management using APQP system with practical timing chart for
planning , Implementing with detailed methods systematically for timelyplanning , Implementing with detailed methods systematically for timely
completion to the utmost satisfaction of the customers .completion to the utmost satisfaction of the customers .
* New Technology recommendation for obsolete manufacturing* New Technology recommendation for obsolete manufacturing
methods , planning & implementing with mistake proof systems formethods , planning & implementing with mistake proof systems for
higher productivity & qualityhigher productivity & quality
8. KSS ConsultingKSS Consulting
Clients serviced from 2011 ***Clients serviced from 2011 ***
Omax auto, Gurgaon .Omax auto, Gurgaon .
Automax , Gurgaon.Automax , Gurgaon.
Essay Automotive , Delhi.Essay Automotive , Delhi.
Primex Plastics , Bangalore.Primex Plastics , Bangalore.
Mini machine tools , Bangalore .Mini machine tools , Bangalore .
Tech Auto , Ludhiana .Tech Auto , Ludhiana .
Autoliv India , Bangalore .Autoliv India , Bangalore .
9. KSS ConsultingKSS Consulting
• Professor in Industrial Engg & Mgt , teaching TQM, Ind. Mgt.,
Engg Economics , Six Sigma Initiatives, .. In Engg Colleges in
Bangalore.
• Guiding students for project work in many industries .
• Counselling Students for Higher studies Abroad .
• Counselling students on Job opportunities & to manage
Interviews.
10. KSS ConsultingKSS Consulting
• Professor in Industrial Engg & Mgt , teaching TQM, Ind. Mgt.,
Engg Economics , Six Sigma Initiatives, .. In Engg Colleges in
Bangalore.
• Guiding students for project work in many industries .
• Counselling Students for Higher studies Abroad .
• Counselling students on Job opportunities & to manage
Interviews.
