5. ●A machine shop is a room, building, or company
where machining, a form of subtractive manufacturing,
is done. In a machine shop, machinists use machine
tools and cutting tools to make parts, usually of metal
or plastic (but sometimes of other materials such as
glass or wood).
6. I MACHINE SHOP
SAFETY PRECAUTIONS IN A MACHINE SHOP
These job safety rules are in addition to the General Safety Rules. You must know and foll
Workers must not remove or make ineffective any safeguards, unless authorized. Safeguar
Machines and equipment shall be operated by authorized personnel only.
No machine shall be left unattended while it is in motion.
Cleaning, oiling or adjusting any machine shall not be done while the machine is in motion
7. Contd.....
Use a brush, special tool or hook to remove chips, shavings or other material from work.
Revolving shafting, although apparently smooth, will catch loose or ragged clothing, hair or wiping rags. Prop
When tightening work in chuck jaws with chuck wrench, operator shall see that wrench fits properly; operator
When placing or removing heavy castings or billets from machines, operator shall get help or crane service to
Operators shall keep hands away from cutters and bars while operating machines. Operators shall keep hands o
Operators shall stand so that they can easily reach the machine controls.
Cutters and tools shall be in the clear before machines are started.
Clean-up chips, spills, etc., on and around machinery after each use.
8. SAFETY PRECAUTIONS IN A LATHE MACHINE
●All materials shall be properly secured in chucks and
collets before machines are started.
●See that Tailstock. Holder,and Work are properly
clamped before switching on.
●It is dangerous to shift step pulley belts with the hands
while the belts are in motion with power on; use a belt
pole or other suitable stick.
9. ●Do not attempt to adjust a tool while the lathe is
running.
●Operators shall not attempt to use micrometers on
revolving work.
●Keep hands off chuck rims when lathe is in motion.
●Do not attempt to screw chuck on lathe spindle with
power on, as it may get cross-threaded and cause an
accident.
11. LATHE MACHINE
●Lathes are one of the most versatile machine tools in
the industry, used to perform a variety of machining
operations.
12. ●The lathe is applied to the tool and rotated to perform
various operations. It can be used for Turning,Tapping,
forming turning, spiral cutting, finishing, passivation,
boring, spinning, grinding, polishing, etc.
13.
14. PARTS OF A LATHE MACHINE
HEAD STOCK
●The headstock is usually located on the left side of the
lathe and is equipped with gears, spindles, chucks, gear
speed control levers, and feed controllers.
24. ●FEED ROD
●It is used to move the carriage from left to right and
vice versa.
25.
26. ●CHIP PAN
●It is present at the bottom of the lathe. Chip pan is
used to collect the chips that are produced during the
lathe operation.
27.
28. ●HANDWHEEL:
●IT is the wheel which is operated by hand to move
cross slide, carriage, tailstock and other parts which has
hand wheel.
29.
30. ●APRON:
●The apron is the front face of the carriage. It is where
the feed controls are located on most manual lathes.
The apron is also a housing for the gears and associated
mechanisms related to power feeding of the carriage
and cross slide.
31.
32. ●TOOL POST:
●A lathe tool post is a machine tool that spins a block of
material when abrasive, cutting, or deformation tools
are applied to the block. Other tool posts are commonly
available.
33.
34. ●LIVE CENTRE:
●Live centers revolve freely, allowing for increased
turning speeds and pressure compared to non-revolving
versions or dead centers. Also known as a lathe live
center, they have internal bearings that are usually
lubricated and sealed to keep out contaminants that can
affect performance.
35.
36. ●DEAD CENTRE:
●A dead centre (one that does not turn freely, i.e., dead)
may be ... the workpiece at either the fixed or rotating
end of the machine.
37. ●COMPOUND SLIDE:
●The compound slide offers a way to turn tapers and cut
angles on a lathe without rotating the headstock. Four
mounting holes are in the base for solid ...
38.
39. ●SADDLE
● LATHE SADDLE in lathe machine. lathe bed. ...
Follow Rest: Bolted to the lathe which serves as a
housing for the driving pulleys and back gears,
provides bearing for the machine spindle and keeps the
latter in alignment with the mating bevel gear to
forward or reverse the carriage using a clutch.