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1.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Incremental Analysis Chapter 20
2.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Special order decisions Product mix decisions Make or buy decisions Joint product decisions Product markets can change quickly due to competitor price cuts, changing customer preferences, and introduction of new products by competitors. Managers must make short-run decisions, with a fixed set of resources, to react to the changing market place. The Challenge of Changing Markets The Challenge of Changing Markets
3.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Will you drive or fly to Florida for spring break? You have gathered the following information to help you with the decision. Motel cost is $80 per night. Meal cost is $20 per day. Your car insurance is $100 per month. Kennel cost for your dog is $5 per day. Round-trip cost of gasoline for your car is $200. Round-trip airfare and rental car for a week is $500. Driving requires two days, with an overnight stay, cutting your time in Florida by two days. Will you drive or fly to Florida for spring break? You have gathered the following information to help you with the decision. Motel cost is $80 per night. Meal cost is $20 per day. Your car insurance is $100 per month. Kennel cost for your dog is $5 per day. Round-trip cost of gasoline for your car is $200. Round-trip airfare and rental car for a week is $500. Driving requires two days, with an overnight stay, cutting your time in Florida by two days. The Concept of Relevant Cost Information The Concept of Relevant Cost Information
4.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Florida Spring Break Drive/Fly Analysis Cost Drive Fly Motel 640$ 640$ Eating out costs 160 160 Kennel cost 40 40 Car insurance 100 100 Gasoline 200 - Airfare/rental car - 500 8 days @ $80 8 days @ $20 8 days @ $5 The Concept of Relevant Cost Information The Concept of Relevant Cost Information
5.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Florida Spring Break Drive/Fly Analysis Cost Drive Fly Motel 640$ 640$ Eating out costs 160 160 Kennel cost 40 40 Car insurance 100 100 Gasoline 200 - Airfare/rental car - 500 Costs do not differ, so they are not relevant to decision. Also, car insurance is not relevant to the decision as it is a past cost. The Concept of Relevant Cost Information The Concept of Relevant Cost Information
6.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Transportation costs differ between the two alternatives, so they are relevant to your decision Are the extra two days in Florida worth the $300 extra cost to fly? Are the extra two days in Florida worth the $300 extra cost to fly? Florida Spring Break Drive/Fly Analysis Cost Drive Fly Motel 640$ 640$ Eating out costs 160 160 Kennel cost 40 40 Car insurance 100 100 Gasoline 200 - Airfare/rental car - 500 The Concept of Relevant Cost Information The Concept of Relevant Cost Information
7.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Decision making involves five steps: Define the problem. Identify the alternatives. Collect information on alternatives. Eliminate irrelevant information. Make a decision with the remaining relevant information. Decision MakingDecision Making
8.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Information that varies among the possible courses of action being considered. — Incremental costs and revenues — Important cost concepts for business decisions. Opportunity costs. Sunk costs. Out-of-pocket costs. 1 2 Relevant Information in Business Decisions Relevant Information in Business Decisions
9.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin The benefit that could have been attained by pursuing an alternative course of action. Example: If you were not attending college, you could be earning $20,000 per year. Your opportunity cost of attending college for one year includes the $20,000. Opportunity costs are not recorded in the accounting records, but are relevant to decisions because they are a real sacrifice. Opportunity CostOpportunity Cost
10.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin All costs incurred in the past that cannot be changed by any decision made now or in the future. Sunk costs should not be considered in decisions. Example: You bought an automobile that cost $10,000 two years ago. The $10,000 cost is sunk because whether you drive it, park it, trade it, or sell it, you cannot change the $10,000 cost. Sunk Costs Versus Out-of-Pocket Costs Sunk Costs Versus Out-of-Pocket Costs
11.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Cost = $10,000 two years ago Cost = $25,000 today The dealer will trade for $20,000 plus your car. What amount is relevant to your decision, the $10,000 sunk cost of your car or the $20,000 out-of-pocket cash differential? The dealer will trade for $20,000 plus your car. What amount is relevant to your decision, the $10,000 sunk cost of your car or the $20,000 out-of-pocket cash differential? Trade ? Sunk Costs Versus Out-of-Pocket Costs Sunk Costs Versus Out-of-Pocket Costs
12.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin We will now examine several different types of managerial decisions. Incremental Analysis in Common Business Decisions Incremental Analysis in Common Business Decisions
13.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin The decision to accept additional business should be based on incremental costs and incremental revenues. Incremental amounts are those that occur only if the company decides to accept the new business. Special Order DecisionsSpecial Order Decisions
14.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin JamCo currently sells 100,000 units of its product. The company has revenue and costs as shown below: Per Unit Total Sales 10.00$ 1,000,000$ Direct materials 3.50 350,000 Direct labor 2.20 220,000 Factory overhead 1.10 110,000 Selling expenses 1.40 140,000 Administrative expenses 0.80 80,000 Total expenses 9.00$ 900,000$ Operating income 1.00$ 100,000$ Special Order DecisionsSpecial Order Decisions
15.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin JamCo is approached by an overseas company that offers to purchase 10,000 units at $8.50 per unit. If JamCo accepts the offer, total factory overhead will increase by $5,000; total selling expenses will increase by $2,000; and total administrative expenses will increase by $1,000. Should JamCo accept the offer? Special Order DecisionsSpecial Order Decisions
16.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin First let’s look at incorrect reasoning that leads to an incorrect decision. First let’s look at incorrect reasoning that leads to an incorrect decision. Our cost is $9.00 per unit. I can’t sell for $8.50 per unit. Special Order DecisionsSpecial Order Decisions
17.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Current Business Additional Business Combined Sales 1,000,000$ 85,000$ 1,085,000$ Direct materials 350,000$ 35,000$ 385,000$ Direct labor 220,000 22,000 242,000 Factory overhead 110,000 5,000 115,000 Selling expenses 140,000 2,000 142,000 Admin. expenses 80,000 1,000 81,000 Total expenses 900,000$ 65,000$ 965,000$ Operating income 100,000$ 20,000$ 120,000$ This analysis leads to the correct decision. Special Order DecisionsSpecial Order Decisions
18.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Current Business Additional Business Combined Sales 1,000,000$ 85,000$ 1,085,000$ Direct materials 350,000$ 35,000$ 385,000$ Direct labor 220,000 22,000 242,000 Factory overhead 110,000 5,000 115,000 Selling expenses 140,000 2,000 142,000 Admin. expenses 80,000 1,000 81,000 Total expenses 900,000$ 65,000$ 965,000$ Operating income 100,000$ 20,000$ 120,000$ 10,000 new units × $8.50 selling price = $85,000 Special Order DecisionsSpecial Order Decisions
19.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Current Business Additional Business Combined Sales 1,000,000$ 85,000$ 1,085,000$ Direct materials 350,000$ 35,000$ 385,000$ Direct labor 220,000 22,000 242,000 Factory overhead 110,000 5,000 115,000 Selling expenses 140,000 2,000 142,000 Admin. expenses 80,000 1,000 81,000 Total expenses 900,000$ 65,000$ 965,000$ Operating income 100,000$ 20,000$ 120,000$ 10,000 new units × $3.50 = $35,000 Special Order DecisionsSpecial Order Decisions
20.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Current Business Additional Business Combined Sales 1,000,000$ 85,000$ 1,085,000$ Direct materials 350,000$ 35,000$ 385,000$ Direct labor 220,000 22,000 242,000 Factory overhead 110,000 5,000 115,000 Selling expenses 140,000 2,000 142,000 Admin. expenses 80,000 1,000 81,000 Total expenses 900,000$ 65,000$ 965,000$ Operating income 100,000$ 20,000$ 120,000$ 10,000 new units × $2.20 = $22,000 Special Order DecisionsSpecial Order Decisions
21.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Current Business Additional Business Combined Sales 1,000,000$ 85,000$ 1,085,000$ Direct materials 350,000$ 35,000$ 385,000$ Direct labor 220,000 22,000 242,000 Factory overhead 110,000 5,000 115,000 Selling expenses 140,000 2,000 142,000 Admin. expenses 80,000 1,000 81,000 Total expenses 900,000$ 65,000$ 965,000$ Operating income 100,000$ 20,000$ 120,000$ Even though the $8.50 selling price is less than the normal $10 selling price, JamCo should accept the offer because net income will increase by $20,000. Special Order DecisionsSpecial Order Decisions
22.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin We can also look at this decision using contribution margin. Per Unit Total Special order revenue 8.50$ 85,000$ Direct materials 3.50 35,000 Direct labor 2.20 22,000 Contribution margin 2.80$ 28,000$ Increase in fixed costs: Factory overhead 5,000$ Selling expenses 2,000 Administrative expenses 1,000 Special order profit 20,000$ Special Order DecisionsSpecial Order Decisions
23.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Managers often face the problem of deciding how scarce resources are going to be utilized. Usually, fixed costs are not affected by this particular decision, so management can focus on maximizing total contribution margin. Let’s look at the Kaser Company example. Production Constraint DecisionsProduction Constraint Decisions
24.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Kaser Company produces two products and selected data is shown below: Products 1 2 Selling price per unit $ 60 $ 50 Less: variable expenses per unit 36 35 Contribution margin per unit 24$ 15$ Current demand per week (units) 2,000 2,200 Contribution margin ratio 40% 30% Processing time required on machine A1 per unit 1.00 min. 0.50 min. Production Constraint DecisionsProduction Constraint Decisions
25.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Machine A1 is the scarce resource because there is excess capacity on other machines. Machine A1 is being used at 100% of its capacity. Machine A1 capacity is 2,400 minutes per week. Should Kaser focus its efforts on Product 1 or 2? Production Constraint DecisionsProduction Constraint Decisions
26.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Let’s calculate the contribution margin per unit of the scarce resource, machine A1. Products 1 2 Contribution margin per unit $ 24 $ 15 Time required to produce one unit ÷ 1.00 min. ÷ ? min. Contribution margin per minute 24$ ? Production Constraint DecisionsProduction Constraint Decisions
27.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Product 2 should be emphasized. It is the more valuable use of the scarce resource, machine A1, yielding a contribution margin of $30 per minute as opposed to $24 for Product 1. Products 1 2 Contribution margin per unit $ 24 $ 15 Time required to produce one unit ÷ 1.00 min. ÷ 0.50 min. Contribution margin per minute 24$ 30$ Production Constraint DecisionsProduction Constraint Decisions Let’s calculate the contribution margin per unit of the scarce resource, machine A1.
28.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin If there are no other considerations, the best plan would be to produce to meet current demand for Product 2 and then use any capacity that remains to make Product 1. Products 1 2 Contribution margin per unit $ 24 $ 15 Time required to produce one unit ÷ 1.00 min. ÷ 0.50 min. Contribution margin per minute 24$ 30$ Production Constraint DecisionsProduction Constraint Decisions Let’s calculate the contribution margin per unit of the scarce resource, machine A1.
29.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Allotting Our Scarce Resource (Machine A1) Weekly demand for Product 2 2,200 units Time required per unit × 0.50 min. Total time required to make Product 2 1,100 min. Let’s see how this plan would work. Production Constraint DecisionsProduction Constraint Decisions
30.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Allotting Our Scarce Resource (Machine A1) Weekly demand for Product 2 2,200 units Time required per unit × 0.50 min. Total time required to make Product 2 1,100 min. Total time available 2,400 min. Time used to make Product 2 1,100 min. 1,300 Production Constraint DecisionsProduction Constraint Decisions Let’s see how this plan would work.
31.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Allotting Our Scarce Resource (Machine A1) Weekly demand for Product 2 2,200 units Time required per unit × 0.50 min. Total time required to make Product 2 1,100 min. Total time available 2,400 min. Time used to make Product 2 1,100 min. Time available for Product 1 1,300 min. Time required per unit ÷ 1.00 min. Production of Product 1 1,300 units Production Constraint DecisionsProduction Constraint Decisions Let’s see how this plan would work.
32.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin According to the plan, we will produce 2,200 units of Product 2 and 1,300 of Product 1. Our contribution margin looks like this. Product 1 Product 2 Production and sales (units) 1,300 2,200 Contribution margin per unit 24$ 15.00$ Total contribution margin 31,200$ 33,000$ The total contribution margin for Kaser is $64,200. Production Constraint DecisionsProduction Constraint Decisions
33.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Should I continue to make the part, or should I buy it? I suppose I should compare the outside purchase price with the additional costs to manufacture the part. What will I do with my idle facilities if I buy the part? Make or Buy DecisionsMake or Buy Decisions
34.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Incremental costs also are important in the decision to make a product or buy it from a supplier. The cost to produce an item must include (1) direct materials, (2) direct labor and (3) incremental overhead. We should not use the predetermined overhead rate to determine product cost. Make or Buy DecisionsMake or Buy Decisions
35.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin Exitel makes computer chips used in one of its products. Unit costs, based on production of 20,000 chips per year, are: Exitel makes computer chips used in one of its products. Unit costs, based on production of 20,000 chips per year, are: Unit Costs Direct Material 9.00$ Direct Labor 5.00 Variable Overhead 1.00 Fixed Overhead 13.00 Total 28.00$ Make or Buy DecisionsMake or Buy Decisions
36.
© The McGraw-Hill
Companies, Inc., 2002McGraw-Hill/Irwin An outside supplier has offered to provide the 20,000 chips at a cost of $25 per chip. Fixed overhead costs will not be avoided if the chips are purchased. Exitel has no alternative use for the facilities. Should Exitel accept the offer? Make or Buy DecisionsMake or Buy Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Make or Buy DecisionsMake or Buy Decisions Differential costs of making (costs avoided if bought from outside supplier) Unit Cost Direct Material 9.00$ Direct Labor 5.00 Variable Overhead 1.00 Total 15.00$ Exitel should not pay $25 per unit to an outside supplier to avoid the $15 per unit differential cost of making the part. Fixed costs are irrelevant to decision.
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Companies, Inc., 2002McGraw-Hill/Irwin If Exitel buys the chips from the outside supplier, the idle facilities could be leased to another company for $250,000 per year. Should Exitel buy the chips and lease the facilities? Make or Buy DecisionsMake or Buy Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Make or Buy DecisionsMake or Buy Decisions The real question to answer is, “What is the best use of Exitel’s facilities?” Disadvantage of buying 20,000 units × ($25 - $15) 200,000$ Opportunity cost of facilities: The lease revenue 250,000 Advantage of buying part and leasing facilities 50,000$ The opportunity cost of facilities changes the decision.
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Companies, Inc., 2002McGraw-Hill/Irwin Costs incurred in manufacturing units of product that do not meet quality standards are sunk costs and cannot be recovered. As long as rebuild costs are recovered through sale of the product, and rebuilding does not interfere with normal production, we should rebuild. Sell, Scrap, or Rebuild DecisionsSell, Scrap, or Rebuild Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin OserCo has 10,000 defective units that cost $1.00 each to make. The units can be scrapped now for $.40 each or rebuilt at an additional cost of $.80 per unit. If rebuilt, the units can be sold for the normal selling price of $1.50 each. Rebuilding the 10,000 defective units will prevent the production of 10,000 new units that would also sell for $1.50. Should OserCo scrap or rebuild? Sell, Scrap, or Rebuild DecisionsSell, Scrap, or Rebuild Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Scrap Now Rebuild Sale of defects 4,000$ 15,000$ Less rebuild costs - Less opportunity cost - Net return 4,000$ 10,000 units × $1.50 per unit 10,000 units × $0.40 per unit Sell, Scrap, or Rebuild DecisionsSell, Scrap, or Rebuild Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Scrap Now Rebuild Sale of defects 4,000$ 15,000$ Less rebuild costs - (8,000) Less opportunity cost - (5,000) Net return 4,000$ 2,000 10,000 units × $0.80 per unit 10,000 units × ($1.50 - $1.00) per unit Sell, Scrap, or Rebuild DecisionsSell, Scrap, or Rebuild Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Scrap Now Rebuild Sale of defects 4,000$ 15,000$ Less rebuild costs - (8,000) Less opportunity cost - (5,000) Net return 4,000$ 2,000 OserCo should scrap the units now. If OserCo fails to include the opportunity cost, the rework option would show a return of $7,000, mistakenly making rebuild appear more favorable. Sell, Scrap, or Rebuild DecisionsSell, Scrap, or Rebuild Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Product 2Joint Costs Product 1 Product 3 Two or more products produced from a common input are called joint products. Two or more products produced from a common input are called joint products. The split-off point is the point in a process where joint products can be recognized as separate products. The split-off point is the point in a process where joint products can be recognized as separate products. Joint costs are the costs of processing prior to the split-off point. Joint costs are the costs of processing prior to the split-off point. Joint Product DecisionsJoint Product Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Businesses are often faced with the decision to sell partially completed products at the split-off point or to process them to completion. General rule: process further only if incremental revenues > incremental costs. Joint Product DecisionsJoint Product Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Ames Co. produces two products, A and B, from this process. Should the products be sold at split-off or processed further? Common Production Process Final Sale $120,000 Split-Off Point Joint Cost $100,000 Revenue $70,000 Additional Processing $40,000 A B Additional Processing $20,000 Final Sale $65,000 Revenue $50,000 Joint Product DecisionsJoint Product Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Decision: Process product A, but sell product B at the split-off point. Note that the $100,000 joint cost is irrelevant to the processing decision. Incremental Incremental Product Revenue Cost Difference A 50,000$ 40,000$ 10,000$ B 15,000 20,000 (5,000) Product A incremental revenue = $120,000 - $70,000 Product B incremental revenue = $65,000 - $50,000 Joint Product DecisionsJoint Product Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Joint costs are really common costs incurred to simultaneously produce a variety of end products. Joint costs are commonly allocated to end products on the basis of the relative sales value of each product or on some other basis. Joint Product DecisionsJoint Product Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Joint costs are not relevant in decisions regarding what to do with a product after the split-off point. As a general rule . . . It is always profitable to continue processing a joint product after the split-off point so long as the incremental revenue exceeds the incremental processing costs. Joint Product DecisionsJoint Product Decisions
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Companies, Inc., 2002McGraw-Hill/Irwin Hey dude, it’s party time! End of Chapter 20End of Chapter 20
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