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16/08/2022
Fundamentals
of Rock
Penetration
Agha S. M. Pathan
Drilling as a Process
• Rock Penetration
• First Operation
o Exploratory and/or development phase
• Unit Operation
o Production drilling
2
Types (Modes of Energy Application)
• Mechanical: Percussion, rotary, rotary-percussion
• Thermal: Flame, plasma, hot fluid, freezing
• Hydraulic: Jet, erosion, cavitation
• Sonic: High frequency vibration
• Chemical: Micro blast, dissolution
• Electrical: Electric arc, magnetic induction
• Seismic: Laser ray
• Nuclear: Fusion, fission
3
UNDERGROUND DRILL RIGS AND BOLTERS
4
1 2
3 4
16/08/2022
Surface DTH
Drill Rig
5
Drill Rig is the drilling
equipment, either crawler
or wheel mounted; self-
propelled or towable. The
Rig Operator can
operate and control
drilling operation
Parameters.
Drilling in Mining
• In the context of Mining Engineering drilling refers to making holes into
a rock mass for various purposes, i. e. drilling shot holes for blasting,
sinking exploratory boreholes etc.
• Drilling is one of the primitive and common operations in rock
excavation industry, starting from exploration to exploitation.
• Rocks are drilled for several purposes, such as:
oGeological Exploration
oBlast Hole For Mineral Production
oRock Bolting
oRock Cores for Determining Geotechnical Parameters
oRock Excavation for Civil Construction.
6
Drilling in Mining
• Bench Drilling
• Drilling for Drifting and Tunnelling
• Production Drilling
• Drilling for Raises
• Drilling Rocks with Overburden
• Rock Supports
7 8
5 6
7 8
16/08/2022
Classification of Drill Rigs
9
• Assignment (as per previous slide)
Planning a Drilling Operation
• Following requirements are necessary for accomplishment of
a drilling process (Gokhale, 2003)
o The drilling bit meant for disintegrating the formation
must be sufficiently hard so that it can disintegrates the
formation for a longer period.
o The cuttings formed in the process of formation
disintegration must be taken out of the hole as soon as
possible. One should avoid crushing and grinding of the
drilled chips inside the hole.
o Drilling tool must be advanced in the intended direction
of the drilled hole.
10
Planning a Drilling Operation (cont.)
o The hole walls must be competent to avoid collapsing and
blinding of the hole.
o After completing the drillhole the drilling components
and the drill should be removed from the place.
o The dust and noise generated during the drilling should
be contained as far as practicable.
11
Rockmass Properties that Affect Drilling
Operations
1) Hardness
2) Strength
3) Elasticity
4) Plasticity
5) Abrasiveness
6) Texture
7) Structure
12
9 10
11 12
16/08/2022
Drilling Mechanism
13
Modes of Fragmentation
• The drilling process involves three forms of energy while
penetrating any rockmass:
A. Mechanical
Crushing, Impact Crushing and Scratching
B. Thermal
Spalling, Fusion and Vaporization
C. Chemical
14
Fragmentation under Mechanical Energy
1) Crushing
Rotary only
15
Fragmentation under
Mechanical Energy
2) Impact Crushing
Percussion and Rotary percussion
16
13 14
15 16
16/08/2022
Fragmentation under Mechanical Energy
3) Scratching
Rotary and
Rotary percussion
17
Fragmentation under Thermal Energy
1) Spalling
> Different mineralogical compositions
> Coefficient of Thermal Expansion: Coefficient of Linear
Expansion (also superficial and cubical expansions)
2) Fusion and Vaporization
> Melting of low melting point mineral compositions
18
Fragmentation under Chemical Energy
• Chemical reaction of some mineral compositions with
formation fluid (water) and/or drilling fluid.
• Solubility in water
• Reactivity with acidic water
19
Assignment
• Types of Drill bits used in any mining project
for:
1) Exploratory drilling
2) Development drilling
3) Production drilling
Submission ends:
2nd Day of June, 2021
20
17 18
19 20

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1-Fundamentals of Rock Penetration.pdf

  • 1. 16/08/2022 Fundamentals of Rock Penetration Agha S. M. Pathan Drilling as a Process • Rock Penetration • First Operation o Exploratory and/or development phase • Unit Operation o Production drilling 2 Types (Modes of Energy Application) • Mechanical: Percussion, rotary, rotary-percussion • Thermal: Flame, plasma, hot fluid, freezing • Hydraulic: Jet, erosion, cavitation • Sonic: High frequency vibration • Chemical: Micro blast, dissolution • Electrical: Electric arc, magnetic induction • Seismic: Laser ray • Nuclear: Fusion, fission 3 UNDERGROUND DRILL RIGS AND BOLTERS 4 1 2 3 4
  • 2. 16/08/2022 Surface DTH Drill Rig 5 Drill Rig is the drilling equipment, either crawler or wheel mounted; self- propelled or towable. The Rig Operator can operate and control drilling operation Parameters. Drilling in Mining • In the context of Mining Engineering drilling refers to making holes into a rock mass for various purposes, i. e. drilling shot holes for blasting, sinking exploratory boreholes etc. • Drilling is one of the primitive and common operations in rock excavation industry, starting from exploration to exploitation. • Rocks are drilled for several purposes, such as: oGeological Exploration oBlast Hole For Mineral Production oRock Bolting oRock Cores for Determining Geotechnical Parameters oRock Excavation for Civil Construction. 6 Drilling in Mining • Bench Drilling • Drilling for Drifting and Tunnelling • Production Drilling • Drilling for Raises • Drilling Rocks with Overburden • Rock Supports 7 8 5 6 7 8
  • 3. 16/08/2022 Classification of Drill Rigs 9 • Assignment (as per previous slide) Planning a Drilling Operation • Following requirements are necessary for accomplishment of a drilling process (Gokhale, 2003) o The drilling bit meant for disintegrating the formation must be sufficiently hard so that it can disintegrates the formation for a longer period. o The cuttings formed in the process of formation disintegration must be taken out of the hole as soon as possible. One should avoid crushing and grinding of the drilled chips inside the hole. o Drilling tool must be advanced in the intended direction of the drilled hole. 10 Planning a Drilling Operation (cont.) o The hole walls must be competent to avoid collapsing and blinding of the hole. o After completing the drillhole the drilling components and the drill should be removed from the place. o The dust and noise generated during the drilling should be contained as far as practicable. 11 Rockmass Properties that Affect Drilling Operations 1) Hardness 2) Strength 3) Elasticity 4) Plasticity 5) Abrasiveness 6) Texture 7) Structure 12 9 10 11 12
  • 4. 16/08/2022 Drilling Mechanism 13 Modes of Fragmentation • The drilling process involves three forms of energy while penetrating any rockmass: A. Mechanical Crushing, Impact Crushing and Scratching B. Thermal Spalling, Fusion and Vaporization C. Chemical 14 Fragmentation under Mechanical Energy 1) Crushing Rotary only 15 Fragmentation under Mechanical Energy 2) Impact Crushing Percussion and Rotary percussion 16 13 14 15 16
  • 5. 16/08/2022 Fragmentation under Mechanical Energy 3) Scratching Rotary and Rotary percussion 17 Fragmentation under Thermal Energy 1) Spalling > Different mineralogical compositions > Coefficient of Thermal Expansion: Coefficient of Linear Expansion (also superficial and cubical expansions) 2) Fusion and Vaporization > Melting of low melting point mineral compositions 18 Fragmentation under Chemical Energy • Chemical reaction of some mineral compositions with formation fluid (water) and/or drilling fluid. • Solubility in water • Reactivity with acidic water 19 Assignment • Types of Drill bits used in any mining project for: 1) Exploratory drilling 2) Development drilling 3) Production drilling Submission ends: 2nd Day of June, 2021 20 17 18 19 20