Measurement of Grinding Temperature Field Using Infra-Red (IR) Imaging System
1. Measurement of Temperature
Field in Surface Grinding Using
Infra-Red (IR) Imaging System
PRESENTED BY - SAYAN MALLICK
ROLL NO - 16ME61R14
M.TECH (1st YEAR)
MANUFACTURING SCIENCE
IIT KHARAGPUR
3. OBJECTIVE
• To measure grinding temperature with an
effective method of Infra-Red radiation
using optical fiber.
4. INTRODUCTION
• large amount of energy is expended for
material removal in grinding.
• Heat is generated resulting various faults
in machined surface
5. CONTINUED
• Grinding Burn
• A better understanding of thermal damage
is likely to be gained by a study of the
workpiece temperature field.
• The heart of the measurement technique
is a Charge-Coupled Device (CCD) based,
Infra-Red (IR) imaging system and
9. • The upper limit of the wavelength of light
transmission :-
Chalcogenide - 6 μm
Fluoride – 4 μm
Quartz – 2 μm
• The diameter of the chalcogenide fiber is
approximately 320 μm, which is about 6
10. Calibration
• Emissivity of material depends on many
factors.
• Such as Temperature, Surface finish and
wave length of radiation.
• Therefore the calibration curve of the three
versions of the pyrometer were obtained by
18. Temperature Distribution in workpiece
• The highest temperature is with Si N ,
whose grinding power is largest, where the
surface temperature is estimated to be
800°C.
• At 20 μm depth below the surface, the
temperature is approximately 400°C
43
19. • In the case of SiC and Al203 the
temperatures at 40 μm depth are only
100°C.
• The temperature gradients are smaller
than for Si3N4.
• the main reasons for this is that the
grinding powers are smaller than in the
20. CONCLUSION
• The grinding temperature of ceramics is
measured by an IRP with an optical fiber,
either a fluoride fiber or a chalcogenide fiber.
Si3N4, SiC, and Al203 are used as work
materials.
• For Si3N4 and Al203, the signal trace versus
time is observed as a curve with a great
many peaks, but for SiC there are no peaks.
21. • This phenomenon arises from the optical
properties of ceramics.
• The grinding temperature is highest in Si3N4,
whose grinding power is the largest for these
three materials.
•
• The temperature distribution in the surface
layer of ceramics was greatly different from
22. REFERECNES
• 1 Littmann, W. E, and Wulff, J., 1955, "The Influence of the Grinding
• Process on the Structure of Hardened Steel," Trans. ASM, Vol. 47, pp. 692-
• 714.
• 2 Takazawa, K., 1966, "Effects of Grinding Variables on the Surface Structure
• of Hardened Steel," Bull. Japan Soc. of Precision Engineering, Vol. 2,
• No. 1, Apr., pp. 14-19.
• ,3 Ueda, T., Hosokawa, A., and Yamamoto, A., 1985, "Studies on Temperature
• of Abrasive Grains in Grinding-Application of Infrared Radiation Pyrometer,"
• ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 107, No. 2,
• pp. 127-133.
• 4 Ueda, T., Hosokawa, A., and Yamamoto, A., 1986, "Measurement of
• Grinding Temperature Using Infrared Radiation Pyrometer with Optical Fiber,"
• ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 108, No. 4, pp. 247-251.
• 5 Yamagishi, T., 1989, "Chalcogenide Glass Fiber For Infrared Transmission,"
• New Glass., Vol. 3, No. 4, pp. 10-12.
• 6 Siegel, R., and Howell, J. R., 1972, Thermal Radiation Heat Transfer,
• McGraw-Hill Kogakushi, Ltd., pp. 42-78.
• 7 Touloukian, Y. S., and Ho, C. Y., 1972, "Thermophysical Properties of
• Matter," Plenum, 8