1. S.Sathish Kumar
L19/11, Ayapakkam Flats Mobile: +91-9790985140
Near ICMR, Ayapakkam, Email: sathish4625@gmail.com
Chennai – 600077
Objective: Seeking an opportunity to utilize my knowledge and skills to contribute constructively to the
organization
Education & Academic Profile:
NPA Polytechnic College, Kotagiri, The Nilgris Apr 2006
Diploma In Mechanical Engineering
Aggregate: 78%
Course Institution Year Board Aggregate %
HSC( XII) St.Antony’s Higher Secondary
School
2003 Tamil Nadu State Board 72
S.S.L.C(X) St.Antony’s Higher Secondary
School
2001 Tamil Nadu State Board 73
Work Experience:
Senior Engineer (Plant Maintenance), June 2006-Present
WABCO India Limited, Ambattur Industrial Estate-Chennai
Current CTC: 5.43 Lakhs
Expected CTC:6.5 – 7.5 Lakhs
Notice Period: 3 Months
Roles & Responsibilities:
 Providing Valuable guidance to Team Members towards Breakdown reduction.
 Maintenance of critical spares and procurement
 Carry out PM, TBM and CBM in all machines.
 Continuous improvement activities
 Why - why analysis and 4M methodology for repeated breakdown (TPM)
 Proper planning and implementation of Preventive maintenance of machineries under
ISO/TS 16949, ISO14001,OHSAS
 Coordinator for ISO/TS 16949 audit
 Calibration of Air Pressure and vacuum Pressure gauges in Test rigs.
 Maintenance and troubleshooting of VMC,HMC,CNC and SPM machines
 Responsible For Our Whole Plant Oil Stores.
 Calibration Of air pressure Transducers.
 Implementation of R&M Cost saving projects.
 Implementation of Energy saving projects.
Technical Expertise’s:
 Auto CAD 2000
 PRO-E (Wild Fire 2.0)
 UNIGRAPHICS NX2.
 Hydraulics & Pneumatics
 SAP END USER (PM MODULE)

2. Additional Skills:
 Eliminating the break downs By using why why analysis (TPM standard)
 Retrofitting Of Machines and Testing Rigs.
 Good Knowledge in Pneumatic and Hydraulic Circuits.
 Introducing Poke Yoke for Customer Complaint Problems
 Creating Visual Control Systems For easy identification
 To Reduce MTTR And Increasing MTBF. For All machineries And Spares.
Training’s undergone:
 Basics of Hydraulics in Yuken India Ltd in Bangalore
 Maintenance of CNC VMC and HMC in AMS , Bangalore
 Maintenance of CNC Lathe in ACE Designers, Bangalore
 Basics of Pneumatics in SMC Chennai.
 Process plant maintenance(Plating, Anodizing and Impregnation)
 Basics CNC Programming and Tooling in Our Plant.
Completed Projects:
Cost Saving Projects:
 Combined Hydraulic Power Pack In VMC , Grinding And Lathe(AMS, Takisawa ,Ace,
Parishudth Machineries
 VMC (Feeler Make) Machine Indexing Roller Design Changed.
 Drill and tap SPM machine Gear Box modified To Avoiding Frequent gear Broken Issues.
 No Tool In spindle, Alarm Generated Circuit provided In Dhalih Make VMC machines
 ATC Tool Pocket Cleaning System Provided In All AMS VMC Machines.
 FN2EV Make Milling Machines mechanical Gear Box drive Changed to Belt drive.
 All coolant hoses standardized into piping in throughout vdc machineries.
 Air discharge timing Reduced in Governor Valve performance testing rigs.
Energy Saving Projects:
 Elimination of air guns (6 bar) at overall machineries and assembly area.
 Instead of compressor air, Blower air usage at ultrasonic washing machine.
 Reservoir assembly exhaust waste air used for all washing machines.
 Thyristor provider for IMP hot water tank for increasing heater life.
Customer complaint elimination Projects:
 No Air in delivery Complaint eliminated In following valves
Quick Relief Valve, Dual Brake valve, inversion Relay Valve, Relay emergency valve.
Condenser oil Separator,graduation hand control valve.
 Non Return Valve leak detection In R6 Relay Valve (pneumatic circuit modified
 Pneumatic vibrator provided in Air Dryer desiccant instead of DC Motor.
 Deign Changed in System make Drilling Machine Gear box.
 Pneumatic interlock systems in All assembly final leak testing’s.

3. Up gradation of Machineries and testing Rigs:
 TC -15 C Takisawa lathe machine axis slides
 Morei seiki lathe machine
 Governor valve performance testing rigs
 Trailer control valve testing rig (fully pneumatic)
 Air dryer Leak testing Rigs (fully pneumatic)
 Governor valve Manual testing rigs (fully pneumatic)
 TC -10 C Takisawa Lathe and Syatec Make Drill and Tap SPM
 Electronica lathe axis slide and electrical retrofit.
Personal Strengths:
 Dedicated and Hard working
 Enthusiastic and willingness to learn new concepts and technologies
 Good Communication Skills
 Disciplined and good etiquette
Personal Data:
Father’s Name : S. Subramani
Date of Birth : 5th
June 1986
Nationality : Indian
Religion : HINDU
Marital Status : Married
Languages : English, Tamil, Malayalam
Declaration:
I hereby declare that the above mentioned information is correct up to my knowledge and I bear the
responsibility for the correctness of the given particulars
Place : Chennai (S.Sathish Kumar)
Date :