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Design and Fabrication of EMG driven
Exoskeleton Hand for Rehabilitation Process
and Work Assistance
Submitted By
Sama-E-Shan
ID:1303130
Under Supervision of
Dr. S.M. Humayun Kabir
Professor
Introduction
• Hand injuries are a common result of accidents and account for 5-10% of emergency department visits
nationwide. Most of the accidents are due to adverse work conditions, lack of safety gears as well as
personal safety factors. Jobs that require heavy lifting or strong grip only gloves and small safety
equipment and in some case no safety equipment are provided which causes most of the injuries in
industry.
• Again in case of Rehabilitation of patient is performed manually by physiotherapists. Lack of
motivation of patients to perform exercises at home as well as lack of proper exercising devices state a
problem.
• Aim of this project is to solve this problem by designing an exoskeleton hand which can be useful as
rehabilitation device and as a work assistance device. The designed system can differentiate between
the patient and an average person by flex sensors and muscle sensors.
Research Philosophy
 Design Exoskeleton hand for both patients as well as workers
 Provide necessary force to subject according to their need.
 Develop a robust and easily customizable system.
Anatomy of Hand
 A number of muscles tendons are
responsible for the grab function.
 We are concerned with only flexor carpi
radialis and flexor carpi ulnaris .
Commonly Used devices for Patients and their problems
 Provides no extra support or actuation
 Usually the system is not robust
Main Process Diagram
Development of Exoskeleton
Data Acquisition
Mechanical Design and Control
System
Software Development
For Data Analysis
Control System
Microcontroller
Flex Sensor
Muscle Sensor
Servo Motors
Power Supply
Logic Diagram
Get Muscle Sensor
Value
Calibration
Patient
Get Flex Sensor Value
Average People
Less pressure
according to need
More pressure for
assistance
Mechanical Design
Mechanical Design
Joints- ABS material-3-D printer
Links -2.5 mm acrylic-Laser Cutter
Output
Electrical Circuit
Finding Patient Condition (EMG data)
EMG data (Video)
Basis For Control (Flex Value)
Main Video
Manual Control
Conclusion and Future Work
• Sensor is subjected to external frequency which can change the value. So custom
sensor can be developed.
• Even though a total of five muscle and a few tendons are used for we are only
concerned about two muscle. So more data should be used for getting proper value.
• The structure needs to be even more robust.
Extras(Thresholding EMG)
Start
x[],y[],
x’,y’,
S
if S>x’
if S<y’
Add value of
S to x[],y[]
respectively
Pass
Threshold
=(x[]+y[])/2
Here,
x[]=maximum value of muscle sensor
y[]=minimum value of muscle sensor
x’=initial maximum value
y’=initial minimum value S=Muscle Sensor Values
Control Servo
End
Extras(Controlling With Flex Sensor)
Start
s<19 s>19 && s<29 S>29
Servo position(0)
Servo Position(60){slow for
patient}
Servo Position(80){slow for
patient}
Sensor Value(s)

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Design and Fabrication of EMG driven Exoskeleton Hand for Rehabilitation Process and Work Assistance

  • 1. Design and Fabrication of EMG driven Exoskeleton Hand for Rehabilitation Process and Work Assistance Submitted By Sama-E-Shan ID:1303130 Under Supervision of Dr. S.M. Humayun Kabir Professor
  • 2. Introduction • Hand injuries are a common result of accidents and account for 5-10% of emergency department visits nationwide. Most of the accidents are due to adverse work conditions, lack of safety gears as well as personal safety factors. Jobs that require heavy lifting or strong grip only gloves and small safety equipment and in some case no safety equipment are provided which causes most of the injuries in industry. • Again in case of Rehabilitation of patient is performed manually by physiotherapists. Lack of motivation of patients to perform exercises at home as well as lack of proper exercising devices state a problem. • Aim of this project is to solve this problem by designing an exoskeleton hand which can be useful as rehabilitation device and as a work assistance device. The designed system can differentiate between the patient and an average person by flex sensors and muscle sensors.
  • 3. Research Philosophy  Design Exoskeleton hand for both patients as well as workers  Provide necessary force to subject according to their need.  Develop a robust and easily customizable system.
  • 4. Anatomy of Hand  A number of muscles tendons are responsible for the grab function.  We are concerned with only flexor carpi radialis and flexor carpi ulnaris .
  • 5. Commonly Used devices for Patients and their problems  Provides no extra support or actuation  Usually the system is not robust
  • 6. Main Process Diagram Development of Exoskeleton Data Acquisition Mechanical Design and Control System Software Development For Data Analysis
  • 7. Control System Microcontroller Flex Sensor Muscle Sensor Servo Motors Power Supply
  • 8. Logic Diagram Get Muscle Sensor Value Calibration Patient Get Flex Sensor Value Average People Less pressure according to need More pressure for assistance
  • 10. Mechanical Design Joints- ABS material-3-D printer Links -2.5 mm acrylic-Laser Cutter
  • 15. Basis For Control (Flex Value)
  • 18. Conclusion and Future Work • Sensor is subjected to external frequency which can change the value. So custom sensor can be developed. • Even though a total of five muscle and a few tendons are used for we are only concerned about two muscle. So more data should be used for getting proper value. • The structure needs to be even more robust.
  • 19.
  • 20. Extras(Thresholding EMG) Start x[],y[], x’,y’, S if S>x’ if S<y’ Add value of S to x[],y[] respectively Pass Threshold =(x[]+y[])/2 Here, x[]=maximum value of muscle sensor y[]=minimum value of muscle sensor x’=initial maximum value y’=initial minimum value S=Muscle Sensor Values Control Servo End
  • 21. Extras(Controlling With Flex Sensor) Start s<19 s>19 && s<29 S>29 Servo position(0) Servo Position(60){slow for patient} Servo Position(80){slow for patient} Sensor Value(s)