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GENBA SOPANRAO MOZE TRUST'S
GENBA SOPANRAO MOZE COLLEGE OF ENGINEERING,
BALEWADI
Seminar on
“Stress Analysis of Eccentric Gear with
Asymmetrical Profile of Teeth”
Under guidance of,
Prof. V.U.Mane
Presented by,
Sachin Yadagudi
Roll No- 59
Objective
stress calculated in a standard way according to
available formulas is approximate because some
impacts cannot be determined with sufficient
accuracy.
The problem is solved for elliptical, eccentric gear
with asymmetrical profile of tooth.
Inroduction
• The stress calculation of this non-standard
gearing is very complex
• Comparative stress
• The complicated shape of the teeth is the
determination of stress in the teeth difficult
• stress examining in a section of the foot tooth
with asymmetrical profile
Literature Review
Stress analysis of eccentric gear asymmetrical
profil of teeth
American journal of mechanical engineering volume-04
(Peter Frankovský)
 geometric design of involute spur gear drives
symmetric &asymmetric teeth
Iternational Journal Of Mechanical Science
(ognyan alipieve)
Bending Stress of Gearing
Gear with Asymmetrical Profile of
Tooth
• Noncircular gear with
variable transmission
• Module= 3.75 mm
• Changing gear ratio for
analysis
• Ellipse formed with the
basic parameters
Meshing of Gears
Changing transmission ratio
• Mesh generated elliptical
gear, speed varies in u=0.5
through u=1.0 until u=2.0
and back
• Drive wheel gear speed is
constant
• Continuous changing of the
gear ratio driven wheel
speed is not constant
Rotational speed
Stress of Teeth by FEM
• Create a geometric model of
the gear
• determine the material
constants, the type of finite
element, and boundary
conditions
• gear continuously variable
transmission numbers
• stress in a dangerous section of
the tooth is determined using
FEM
Results of stress in the section of tooth
Gear ratio u = 0.5 u = 1 u = 2
Mesh point A B A B A B
Force Fbn [N] 886,8 1773,6 1182,4 2364,8 1773,6 3547,2
Medium Stress
in point Y [MPa]
90,58 131,1 100,2 148,2 141,4 240,0
Max. Stress
in point Y [MPa]
91,52 139,5 112,7 157,7 153,0 245,8
Min. Stress
in point Y [MPa]
79,37 121,5 96,95 136,9 128,73 213,1
Medium Stress
in point X [MPa]
100,3 149,2 114,4 192,8 168,1 299,5
Max. Stress
in point X [MPa]
107,3 160,5 123,4 207,4 181,1 321,8
Min. Stress
in point X [MPa]
91,21 136,9 104,5 176,3 153,7 273,5
Solutions to stress in gear by FEM
Analysis of gear teeth
• the medium stress in a
dangerous section of
tooth
• The stress in the foot
the tooth drive gear
increases with gear
ratio
Conclusion
 Stress in a dangerous section of teeth on the load
side and on the opposite side is different
 The stress in the foot the tooth drive gear increases
with gear ratio.
Thank you...

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Asymmetrical gear analysis

  • 1. GENBA SOPANRAO MOZE TRUST'S GENBA SOPANRAO MOZE COLLEGE OF ENGINEERING, BALEWADI Seminar on “Stress Analysis of Eccentric Gear with Asymmetrical Profile of Teeth” Under guidance of, Prof. V.U.Mane Presented by, Sachin Yadagudi Roll No- 59
  • 2. Objective stress calculated in a standard way according to available formulas is approximate because some impacts cannot be determined with sufficient accuracy. The problem is solved for elliptical, eccentric gear with asymmetrical profile of tooth.
  • 3. Inroduction • The stress calculation of this non-standard gearing is very complex • Comparative stress • The complicated shape of the teeth is the determination of stress in the teeth difficult • stress examining in a section of the foot tooth with asymmetrical profile
  • 4. Literature Review Stress analysis of eccentric gear asymmetrical profil of teeth American journal of mechanical engineering volume-04 (Peter Frankovský)  geometric design of involute spur gear drives symmetric &asymmetric teeth Iternational Journal Of Mechanical Science (ognyan alipieve)
  • 6. Gear with Asymmetrical Profile of Tooth • Noncircular gear with variable transmission • Module= 3.75 mm • Changing gear ratio for analysis • Ellipse formed with the basic parameters
  • 8. Changing transmission ratio • Mesh generated elliptical gear, speed varies in u=0.5 through u=1.0 until u=2.0 and back • Drive wheel gear speed is constant • Continuous changing of the gear ratio driven wheel speed is not constant
  • 10. Stress of Teeth by FEM • Create a geometric model of the gear • determine the material constants, the type of finite element, and boundary conditions • gear continuously variable transmission numbers • stress in a dangerous section of the tooth is determined using FEM
  • 11. Results of stress in the section of tooth Gear ratio u = 0.5 u = 1 u = 2 Mesh point A B A B A B Force Fbn [N] 886,8 1773,6 1182,4 2364,8 1773,6 3547,2 Medium Stress in point Y [MPa] 90,58 131,1 100,2 148,2 141,4 240,0 Max. Stress in point Y [MPa] 91,52 139,5 112,7 157,7 153,0 245,8 Min. Stress in point Y [MPa] 79,37 121,5 96,95 136,9 128,73 213,1 Medium Stress in point X [MPa] 100,3 149,2 114,4 192,8 168,1 299,5 Max. Stress in point X [MPa] 107,3 160,5 123,4 207,4 181,1 321,8 Min. Stress in point X [MPa] 91,21 136,9 104,5 176,3 153,7 273,5
  • 12. Solutions to stress in gear by FEM
  • 13. Analysis of gear teeth • the medium stress in a dangerous section of tooth • The stress in the foot the tooth drive gear increases with gear ratio
  • 14. Conclusion  Stress in a dangerous section of teeth on the load side and on the opposite side is different  The stress in the foot the tooth drive gear increases with gear ratio.