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Large Eddy Simulation Analysis on
Confined Swirling Flows in a Gas Turbine
Swirl Burner
Turbulence Assignment
ROSHAN SAH
USN :- 17AE60R01
M.Tech (1st Year)
Dept.of Aerospace Engg.
Indian Instituteof Technology
Kharagpur (IIT KGP)
Introduction:
• Swirl burners have been widely used in gas turbine combustors because of their flame stability and rapid fuel/air
mixing characteristics.
• Large Eddy Simulation (LES) investigation into flow fields in a model gas turbine combustor equipped with a swirl
burner has been carried out
30-04-2018 IIT KGP 2
The Physics involved :
• The intensity of swirl is decided by the swirler structure and affected by the combustion
chamber shape.
• A high velocity annular jet is issued into the chamber along the expanded wall and a
central recirculation zone is formed.
• Then a shear layer is created between the high velocity jet and the Center Toroidal
Recirculation Zone (CTRZ).
30-04-2018 IIT KGP 3
• The CTRZ promotes themixing of fuel/air and serves as a flame stabilizationmechanism.
• The swirl can trigger large scale unsteady motion known as Processing Vortex Structure . Strong PVC is developed
under isothermal conditions contributed to turbulence instability by triggering the formation of radial axial
eddies.
30-04-2018 IIT KGP 4
Numerical Model and Method
• Large Eddy Simulation (LES) modelling was conducted by using the commercial software FLUENT (Version 12, ANSYS
Inc.,Canonsburg, PA, USA) under reactingconditions.
• Large and small scale vortexes are calculatedseparatelyusing a filter function.
• Then large scale turbulence is simulated directly and small scale turbulence is processedby isotropic assumptions.
• The sub-grid scale (SGS)turbulence models in FLUENTemploy the Boussinesq hypothesisas in the RANS models.
30-04-2018 IIT KGP 5
Large Eddy Simulation (LES) Model:
Three types of ComputationalFluid Dynamics (CFD) numerical simulation are used to study the turbulentflows.
1. Direct Numerical Simulation (DNS)
2. LES
3. Reynolds AveragedNavier-Stokes (RANS).
Why use LES?
• DNS models turbulence by solving the Navier-Stokesequations directly without any turbulence model . Extensive
computingresources are needed for DNS.
• RANS can only consider time averageflow features, it cannotcapture turbulentcharacteristicsof flows.
• LES is a turbulence resolving method that,in the one hand, can provide more accuratepredictionsthan RANS
models for accuratelycapturingflow field informationand main vortex structureand in the other hand, it requires
less computationalresourcethan DNS.
30-04-2018 IIT KGP 6
• LES separatelycalculateslarge and small scale vortex using a filter function.
• Then large scale turbulence is simulated directly and small scale turbulence is processedby isotropic
assumptions
• For effects of small scales turbulence on large scales, a sub-grid stress model was established for the processing.
• LES uses the following filtering function 𝑓(𝑥, 𝑡) and large scale quantities are obtained by weighted integralin
physical space :
30-04-2018 IIT KGP 7
Governing Equations :
ρ, ui, p and ν represent density,velocity, pressure andkinematic viscosity. Superscript ‘-’in
the formula represents filtered physicalquantity; represents sub-grid
stress which is modeled by Smagorinskymodel :-
-----------1
30-04-2018 IIT KGP 8
In equation 1
• 𝑆𝑖𝑗is the deformationrate tensor of solvable scale
• νt is the eddy viscosity
• Cs is the Smagorinskycoefficient which represent dynamic characteristics ofturbulence.
• Cs value around 0.1 hasbeen found to yield the best results for a wide range of flows, and is the
default value in this research;
• The filter size Δ is related to the cell size. The majorityof cells are smaller than 2 mm, so the
vorticityof this scale can be captured.
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Computational Model and Parameters
30-04-2018 IIT KGP 10
• The modelled burner geometryis mainly composed ofa swirler and a combustion chamber.
• There are 12 curve vanes on the swirler and the curve angle of each vane is 45°.
• The inner and outer diameters of swirler are d0 = 50 mm and d1 = 80 mm and the length is 40 mm.
• The combustion chamberconsistsofinlet expansion section, main chamber.
• The angle of inlet expansion is 34° and the length is 60 mm.
• The main chamber are cylindricalwith the length of L = 360 mm and the diameter of main chamber is D =
160 mm.
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Grid Generation and Grid Independence :
(a) The grid of whole burner; (b) O-style grid of cross section planes; (c) grid
refinement near to the wall.
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• LES computationaldomain is discretized using a hexahedral grid and consistsof a totalof four
million cells and 63 blocks.
• The cell number was increased from 2.8 million to four million to investigatethe influence of grid
density on the calculationreliability.
• Axial velocity variationof both grids was everywhere less than 5% and the simulation results were
closer to the experimental datawith the fine grid.
• The majority of cells are smaller than 2 mm and the largestcells are locatedin the middle section of
chamber.
• The grid is refined, especially along the wall, to ensure the suitable of Y+ value(less than 4) and
accuracyof results.
• As , the RANS grid requirements are relatively low and the change of axial velocity profile less than
5% when cell number is more than 2.1 million ,the RANS computationaldomain is finally discretized
using 5 mm cells.
30-04-2018 IIT KGP 13
Investigation specifications:
• The gas flow was simulated in the Eulerian framework while the liquid kerosene fuel is
injected in the form of droplets using a discrete phase model.
• The interaction between gas and liquid phases are representedby the coupled Eulerian
and Lagrangian (liquid phase flow) formulation.
• Kerosene is representedby a C12H23 simplified chemicalmechanism and the equilibrium
assumption ofprobabilitydensityfunction (PDF) methodologyis used to reduce the
calculation time greatly.
30-04-2018 IIT KGP 14
The minimum diameter of droplets is set to 10 μm, maximum diameter is 100 μm and the mean
diameter is 40 μm which refer to the experiment data of Hadef .The fuel is injected at (0,0,5) position
with a cone angle of 60 degree and the injection velocityis 60 m/s
30-04-2018 IIT KGP 15
Model Validation :
Comparison of axial velocity and temperature between experimentaland simulatingresults. (a)Axial
velocity at Z/L = 0.3; (b)Axial velocity at Z/L = 0.5; (c) Temperature as function ofZ/L.
30-04-2018 IIT KGP 16
Results and Discussion :
• Flow Characteristics:-
Contourplots ofthe axial velocityon the cutting
plane—Instantaneous flowbyLES (top) and time
averaged flowby RANS
(a) Radial distribution ofthe mean axial velocity(U); (b) Mean radial
velocity(V); (c) Mean tangential velocity(W)at different positionunder
reactivecondition.
30-04-2018 IIT KGP 17
(a) LES results for radial distribution of RMS of the axial velocity
fluctuations (U’); (b) RMS of the radial velocity fluctuations (V’); (c) RMS
of the tangential velocity fluctuations (W’) under isothermal and
reactive condition.
30-04-2018 IIT KGP 18
Combustion Processes and Temperature Distributions :-
Instantaneous iso-surface of combustion flame of different temperature.
(a) T = 1000 K; (b)T = 1500 K; (c)T = 1800 K.
30-04-2018 IIT KGP 19
(a) Radial distributions ofmean temperature and (b)RMS temperature.
30-04-2018 IIT KGP 20
Conclusions :
• In this study, the flow and vortex characteristics in a swirl combustor were examined by using
the LES method for which the model was validated with experimental results.
• Simulation results showed that the heat release during combustion accelerated the axial
velocity motion and made the recirculation zone more compact. As the combustion was
taking place under lean burn conditions,NO emissions were less than 10 ppm.
• The detailed vortex structure in isothermal flow fields were well captured by the filter
function of the LES method. Mean and RMS of the velocity fluctuations profiles were
presented for describing the turbulence and the typical flow field characteristics.
30-04-2018 IIT KGP 21
References:
1.Lefebvre, A.H. Gas TurbineCombustion,2nd ed.; Taylor and Francis:London, UK, 1999.
2. Valeramedina, A.; Syred,N.; Bowen, P. Central recirculationzone visualization in confined swirl
combustorsforterrestrialenergy. J. Propuls.Power2013,29,195–204.
3. Coghe, A.; Solero,G.; Scribano,G. Recirculationphenomena in a natural gas swirl combustor.Exp.
Therm. FluidSci. 2004,28,709–714.
4. Syred, N. A review of oscillationmechanisms and the role of the processing vortexcore (PVC) in swirl
combustionsystems.Prog.EnergyCombust.Sci. 2006,32,93–161.
5. Valera-Medina,A.; Syred,N.; Griffiths,A. Visualizationof isothermal large coherent structuresin a swirl
burner. Combust.Flame2009,156,1723–1734.
6. https://pdfs.semanticscholar.org/23e0/cca5280a6fe31f1ee707343d33a434b7c256.pdf
30-04-2018 IIT KGP 22
Thank you!!
30-04-2018 IIT KGP 23

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LES Analysis on Confined Swirling Flow in a Gas Turbine Swirl Burner

  • 1. Large Eddy Simulation Analysis on Confined Swirling Flows in a Gas Turbine Swirl Burner Turbulence Assignment ROSHAN SAH USN :- 17AE60R01 M.Tech (1st Year) Dept.of Aerospace Engg. Indian Instituteof Technology Kharagpur (IIT KGP)
  • 2. Introduction: • Swirl burners have been widely used in gas turbine combustors because of their flame stability and rapid fuel/air mixing characteristics. • Large Eddy Simulation (LES) investigation into flow fields in a model gas turbine combustor equipped with a swirl burner has been carried out 30-04-2018 IIT KGP 2
  • 3. The Physics involved : • The intensity of swirl is decided by the swirler structure and affected by the combustion chamber shape. • A high velocity annular jet is issued into the chamber along the expanded wall and a central recirculation zone is formed. • Then a shear layer is created between the high velocity jet and the Center Toroidal Recirculation Zone (CTRZ). 30-04-2018 IIT KGP 3
  • 4. • The CTRZ promotes themixing of fuel/air and serves as a flame stabilizationmechanism. • The swirl can trigger large scale unsteady motion known as Processing Vortex Structure . Strong PVC is developed under isothermal conditions contributed to turbulence instability by triggering the formation of radial axial eddies. 30-04-2018 IIT KGP 4
  • 5. Numerical Model and Method • Large Eddy Simulation (LES) modelling was conducted by using the commercial software FLUENT (Version 12, ANSYS Inc.,Canonsburg, PA, USA) under reactingconditions. • Large and small scale vortexes are calculatedseparatelyusing a filter function. • Then large scale turbulence is simulated directly and small scale turbulence is processedby isotropic assumptions. • The sub-grid scale (SGS)turbulence models in FLUENTemploy the Boussinesq hypothesisas in the RANS models. 30-04-2018 IIT KGP 5
  • 6. Large Eddy Simulation (LES) Model: Three types of ComputationalFluid Dynamics (CFD) numerical simulation are used to study the turbulentflows. 1. Direct Numerical Simulation (DNS) 2. LES 3. Reynolds AveragedNavier-Stokes (RANS). Why use LES? • DNS models turbulence by solving the Navier-Stokesequations directly without any turbulence model . Extensive computingresources are needed for DNS. • RANS can only consider time averageflow features, it cannotcapture turbulentcharacteristicsof flows. • LES is a turbulence resolving method that,in the one hand, can provide more accuratepredictionsthan RANS models for accuratelycapturingflow field informationand main vortex structureand in the other hand, it requires less computationalresourcethan DNS. 30-04-2018 IIT KGP 6
  • 7. • LES separatelycalculateslarge and small scale vortex using a filter function. • Then large scale turbulence is simulated directly and small scale turbulence is processedby isotropic assumptions • For effects of small scales turbulence on large scales, a sub-grid stress model was established for the processing. • LES uses the following filtering function 𝑓(𝑥, 𝑡) and large scale quantities are obtained by weighted integralin physical space : 30-04-2018 IIT KGP 7
  • 8. Governing Equations : ρ, ui, p and ν represent density,velocity, pressure andkinematic viscosity. Superscript ‘-’in the formula represents filtered physicalquantity; represents sub-grid stress which is modeled by Smagorinskymodel :- -----------1 30-04-2018 IIT KGP 8
  • 9. In equation 1 • 𝑆𝑖𝑗is the deformationrate tensor of solvable scale • νt is the eddy viscosity • Cs is the Smagorinskycoefficient which represent dynamic characteristics ofturbulence. • Cs value around 0.1 hasbeen found to yield the best results for a wide range of flows, and is the default value in this research; • The filter size Δ is related to the cell size. The majorityof cells are smaller than 2 mm, so the vorticityof this scale can be captured. 30-04-2018 IIT KGP 9
  • 10. Computational Model and Parameters 30-04-2018 IIT KGP 10
  • 11. • The modelled burner geometryis mainly composed ofa swirler and a combustion chamber. • There are 12 curve vanes on the swirler and the curve angle of each vane is 45°. • The inner and outer diameters of swirler are d0 = 50 mm and d1 = 80 mm and the length is 40 mm. • The combustion chamberconsistsofinlet expansion section, main chamber. • The angle of inlet expansion is 34° and the length is 60 mm. • The main chamber are cylindricalwith the length of L = 360 mm and the diameter of main chamber is D = 160 mm. 30-04-2018 IIT KGP 11
  • 12. Grid Generation and Grid Independence : (a) The grid of whole burner; (b) O-style grid of cross section planes; (c) grid refinement near to the wall. 30-04-2018 IIT KGP 12
  • 13. • LES computationaldomain is discretized using a hexahedral grid and consistsof a totalof four million cells and 63 blocks. • The cell number was increased from 2.8 million to four million to investigatethe influence of grid density on the calculationreliability. • Axial velocity variationof both grids was everywhere less than 5% and the simulation results were closer to the experimental datawith the fine grid. • The majority of cells are smaller than 2 mm and the largestcells are locatedin the middle section of chamber. • The grid is refined, especially along the wall, to ensure the suitable of Y+ value(less than 4) and accuracyof results. • As , the RANS grid requirements are relatively low and the change of axial velocity profile less than 5% when cell number is more than 2.1 million ,the RANS computationaldomain is finally discretized using 5 mm cells. 30-04-2018 IIT KGP 13
  • 14. Investigation specifications: • The gas flow was simulated in the Eulerian framework while the liquid kerosene fuel is injected in the form of droplets using a discrete phase model. • The interaction between gas and liquid phases are representedby the coupled Eulerian and Lagrangian (liquid phase flow) formulation. • Kerosene is representedby a C12H23 simplified chemicalmechanism and the equilibrium assumption ofprobabilitydensityfunction (PDF) methodologyis used to reduce the calculation time greatly. 30-04-2018 IIT KGP 14
  • 15. The minimum diameter of droplets is set to 10 μm, maximum diameter is 100 μm and the mean diameter is 40 μm which refer to the experiment data of Hadef .The fuel is injected at (0,0,5) position with a cone angle of 60 degree and the injection velocityis 60 m/s 30-04-2018 IIT KGP 15
  • 16. Model Validation : Comparison of axial velocity and temperature between experimentaland simulatingresults. (a)Axial velocity at Z/L = 0.3; (b)Axial velocity at Z/L = 0.5; (c) Temperature as function ofZ/L. 30-04-2018 IIT KGP 16
  • 17. Results and Discussion : • Flow Characteristics:- Contourplots ofthe axial velocityon the cutting plane—Instantaneous flowbyLES (top) and time averaged flowby RANS (a) Radial distribution ofthe mean axial velocity(U); (b) Mean radial velocity(V); (c) Mean tangential velocity(W)at different positionunder reactivecondition. 30-04-2018 IIT KGP 17
  • 18. (a) LES results for radial distribution of RMS of the axial velocity fluctuations (U’); (b) RMS of the radial velocity fluctuations (V’); (c) RMS of the tangential velocity fluctuations (W’) under isothermal and reactive condition. 30-04-2018 IIT KGP 18
  • 19. Combustion Processes and Temperature Distributions :- Instantaneous iso-surface of combustion flame of different temperature. (a) T = 1000 K; (b)T = 1500 K; (c)T = 1800 K. 30-04-2018 IIT KGP 19
  • 20. (a) Radial distributions ofmean temperature and (b)RMS temperature. 30-04-2018 IIT KGP 20
  • 21. Conclusions : • In this study, the flow and vortex characteristics in a swirl combustor were examined by using the LES method for which the model was validated with experimental results. • Simulation results showed that the heat release during combustion accelerated the axial velocity motion and made the recirculation zone more compact. As the combustion was taking place under lean burn conditions,NO emissions were less than 10 ppm. • The detailed vortex structure in isothermal flow fields were well captured by the filter function of the LES method. Mean and RMS of the velocity fluctuations profiles were presented for describing the turbulence and the typical flow field characteristics. 30-04-2018 IIT KGP 21
  • 22. References: 1.Lefebvre, A.H. Gas TurbineCombustion,2nd ed.; Taylor and Francis:London, UK, 1999. 2. Valeramedina, A.; Syred,N.; Bowen, P. Central recirculationzone visualization in confined swirl combustorsforterrestrialenergy. J. Propuls.Power2013,29,195–204. 3. Coghe, A.; Solero,G.; Scribano,G. Recirculationphenomena in a natural gas swirl combustor.Exp. Therm. FluidSci. 2004,28,709–714. 4. Syred, N. A review of oscillationmechanisms and the role of the processing vortexcore (PVC) in swirl combustionsystems.Prog.EnergyCombust.Sci. 2006,32,93–161. 5. Valera-Medina,A.; Syred,N.; Griffiths,A. Visualizationof isothermal large coherent structuresin a swirl burner. Combust.Flame2009,156,1723–1734. 6. https://pdfs.semanticscholar.org/23e0/cca5280a6fe31f1ee707343d33a434b7c256.pdf 30-04-2018 IIT KGP 22