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Welcome to IEC MOULD
A Sustainable Company Specializing At Injection Mold Manufacturing
A Bilingual & Engineering Project Team to serve you in 24hrs Response
Professional, Productive and Preferable
IEC MOULD Russia
International Trading
IEC MOULD Russia
International Trading
Europe 50%
America 40%
Asia 10%
IEC MOULD Russia
Company profile
IEC is located at Changan Town of Dongguan City, China which is known as a famous
“Manufacturing Town” neighboring Shenzhen, We are well-suited with
Shenzhen/Guangzhou Airports just minutes away…
Floor Area 3000m, about 110 employees.
 Manufacturing about 300 molds per year and 90% are exported to USA and Europe
areas.
IEC MOULD Russia
Equipment - CNC
Equipment
№ QTY Making Code
Equipment
Name
Model Brand
SJ-C01 1 909350
CNC
600 DongZheng Machine
SJ-C02 1 90304 TNC-600 DongZheng Machine
SJ-C03 1 TS201309151 OX-850L ChengHe CNC machinery
SJ-C04 1 QX201411 QX1060 QuanXin
SJ-C05 1 LS-650L HT-20AR Hart machinery
IEC MOULD Russia
Equipment - EDM
Equipment
№ QTY Making Code Equipment Name Model Brand
SJ-E01 1 ROBOFORM 20A
EDM
220148
Charmill
es
SJ-E02 1 5CA519CPD DE-320
TopED
M
SJ-E03 1 5CG4670IPD DE-435
SJ-E04 1 TY0011308 ZNC-450
SJ-E05 1 100309 ZNC-450
IEC MOULD Russia
Equipment – Grinding & QC
Equipment
№ QTY Making Code Equipment Name Model Brand
SJ-M01 1 1403-218
Milling machine
RATEE-4E Joint
SJ-M02 1 1409-115 M3 Joint
SJ-M03 1 1409-115
4F
YingFend
SJ-M04 1 1409-115 YingFend
SJ-G01 1 RO30708-341
Grinding machine
KGS-6185 JianDe
SJ-G02 1 HFBN0HGC8 HF-6285 WangBei
SJ-G03 1 HFM09GIHS HF6185 WangBei
IEC MOULD Russia
Tooling Capability
Mold Category
 Ability to control the Steel tolerance up to 0,005 mm
 Ability to make interchangeable inserts & stacks
HIGH Production Volume
 1,000,000 shots guaranteed life span
 Up to 32 cavities precision mold to build
 User friendly & fast maintenance construction (SMED)
 Interchangeable spare parts provided
IEC MOULD Russia
Injection Trial Ability
We have 55T to 400T injection machines for mold trial and productions. And
availability of outsourcing for the external mold trial maximum up to 2000T.
Mainly brand used is HAITIAN, also available for better foreign brank injection
machines like DEMAG, ENGEL etc…
Equipment
№ QTY Making Code Equipment Name Model Brand
SJ-J01 1 BZ201406613
Vertical Injection molding
machine
B2-55T-1S BalZan
SJ-J02 1 17S5ML791 BJ90-S6
PowerJet
SJJI03 1 31S6PE1079 BJ120-S6
SJ-I04 1 1986PB682 BJ200-S6
SJ-I05 1 10S6QC157 BJ400-S6
SJ-I06 1 31S6PF1110 Injection molding machine BJ120-S6
IEC MOULD Russia
Project Flow – Chart
Costumer
Solution
Product
Optimization
Mold
Manufacture
Mold
Qualification
Injection
Molding
Secondary
Operations
Assembly
Delivery
Marketing
Program
Costumer
▼
Purchasing
▼
Project
IEC MOULD Russia
Design & Engineering
 Design and build the mould normally according to
DME and HASCO standard
 Steel brand used includes Groditz, Assab, LKM,
Daido, FORMADUR;
 We use the standard component of DME, HASCO, 
Progressive, PCS, Staubli, CUMSA PUNCH and etc.
according to the customer’s request;
 Family using the hot runner from YUDO, Mold
Master, Syventive, INCOE, HRS or Polimold;
 Provide the certificates of steel quality and Heat
treatment reports;
 Mold drawing unit Inch or Metric;
 Provide the detailed drawing and BOM of the mold;
IEC MOULD Russia
Design & Engineering
IEC MOULD Russia
Design & Engineering
 Receive Data from customer
- 2D drawing
- 3D data
- Mold Specification or Customer Mold Construction Standard
 Product Analysis
 Cooling & Ejection (significant analysis for complex structure)
 Gate type & Location Ejection (significant analysis for complex structure)
 Parting Line
 Draft angle & Undercut
 Action and Construction
 Surface Finish
 Sink Mark & Air Trap & Melting Line
IEC MOULD Russia
Design & Engineering
 Mold Flow Analysis
 MPA
 The Optimized Injection Gate Location
 Filling time and injection pressure
 Sink mark & Air trap & Melting line
 Product Analysis
 Cycle time
 Deflection
 Cooling
IEC MOULD Russia
Design & Engineering
 Preliminary Mold Design
 Mold Action and Construction
 Parting Line
 Gate Type and Location
 Ejector Pins Location
 Cooling Layout
 Cavity & Core Insert
 Cavity & Core Insert
 Press Machine Estimated
 Providing Suggestion to Customer
 With the approval by the customer to order the steel
and start the processing
 Final Mold Design
 Full set of hard copy and 2D/3D data to be sent with
the mold shipment to the customer
 Compliance With Mold Check List
 Compliance With The Customer Mold Specification
IEC MOULD Russia
Design & Engineering
Design Software
 Complete in-house facility
 CAD / DAM Software: UniGraphics / Pro-E / Solidwork
/ AutoCAD / Catia / etc. Mainly use UG for the tooling
design
 3D Viewer: Adobe 3D Reviewer / Autoview
 Mold Flow Analysis Ability
IEC MOULD Russia
Design & Engineering
 Tool Progress Monitoring
 Provide the Tooling Progress Reports (TPR) weekly
 Provide the tooling pictures weekly
IEC MOULD Russia
Quality Control Flow Chart
Sample Inspection
Mold Warehouse
Delivery
PQC inspection
Mold Assembling
Self Inspection
OQC Inspection
Mold Trial
Problem
Notification
Material
IQC Inspection
Enter Warehouse
Process Machining
Process Self
inspection
PQC inspection
Supplier
Problem
Notification
Problem Notification Solution
IEC MOULD Russia
Tooling Business
- Automotive Industry
Nissan: L42A HL Housing
The One Costumer:
Honda: T6AA Trunk Housing
Tie One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
BMW: Oil guidance housing
The One Costumer:
AUDI: Half duct lower
The One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
TOYOTA: Housing
Resin: ABS
The One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
PEGEOT: Bumpers, Mirror
trims, caps for wheels etc.
The One Costumer:
IEC MOULD Russia
Tooling Business
- Automotive Industry
HONDA: Caps for wheels,
Door panels, Light panels etc.
The One Costumer:
IEC MOULD Russia
IEC MOULD – International Country Manager
Roman FEDOROV
roman_fedorov@iec-mould.com
Cell: +7 960 838 80 08
To Make WORLD with IEC MOULD

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IEC Russia — Automotive Industry

  • 1. Welcome to IEC MOULD A Sustainable Company Specializing At Injection Mold Manufacturing A Bilingual & Engineering Project Team to serve you in 24hrs Response Professional, Productive and Preferable IEC MOULD Russia
  • 3. International Trading Europe 50% America 40% Asia 10% IEC MOULD Russia
  • 4. Company profile IEC is located at Changan Town of Dongguan City, China which is known as a famous “Manufacturing Town” neighboring Shenzhen, We are well-suited with Shenzhen/Guangzhou Airports just minutes away… Floor Area 3000m, about 110 employees.  Manufacturing about 300 molds per year and 90% are exported to USA and Europe areas. IEC MOULD Russia
  • 5. Equipment - CNC Equipment № QTY Making Code Equipment Name Model Brand SJ-C01 1 909350 CNC 600 DongZheng Machine SJ-C02 1 90304 TNC-600 DongZheng Machine SJ-C03 1 TS201309151 OX-850L ChengHe CNC machinery SJ-C04 1 QX201411 QX1060 QuanXin SJ-C05 1 LS-650L HT-20AR Hart machinery IEC MOULD Russia
  • 6. Equipment - EDM Equipment № QTY Making Code Equipment Name Model Brand SJ-E01 1 ROBOFORM 20A EDM 220148 Charmill es SJ-E02 1 5CA519CPD DE-320 TopED M SJ-E03 1 5CG4670IPD DE-435 SJ-E04 1 TY0011308 ZNC-450 SJ-E05 1 100309 ZNC-450 IEC MOULD Russia
  • 7. Equipment – Grinding & QC Equipment № QTY Making Code Equipment Name Model Brand SJ-M01 1 1403-218 Milling machine RATEE-4E Joint SJ-M02 1 1409-115 M3 Joint SJ-M03 1 1409-115 4F YingFend SJ-M04 1 1409-115 YingFend SJ-G01 1 RO30708-341 Grinding machine KGS-6185 JianDe SJ-G02 1 HFBN0HGC8 HF-6285 WangBei SJ-G03 1 HFM09GIHS HF6185 WangBei IEC MOULD Russia
  • 8. Tooling Capability Mold Category  Ability to control the Steel tolerance up to 0,005 mm  Ability to make interchangeable inserts & stacks HIGH Production Volume  1,000,000 shots guaranteed life span  Up to 32 cavities precision mold to build  User friendly & fast maintenance construction (SMED)  Interchangeable spare parts provided IEC MOULD Russia
  • 9. Injection Trial Ability We have 55T to 400T injection machines for mold trial and productions. And availability of outsourcing for the external mold trial maximum up to 2000T. Mainly brand used is HAITIAN, also available for better foreign brank injection machines like DEMAG, ENGEL etc… Equipment № QTY Making Code Equipment Name Model Brand SJ-J01 1 BZ201406613 Vertical Injection molding machine B2-55T-1S BalZan SJ-J02 1 17S5ML791 BJ90-S6 PowerJet SJJI03 1 31S6PE1079 BJ120-S6 SJ-I04 1 1986PB682 BJ200-S6 SJ-I05 1 10S6QC157 BJ400-S6 SJ-I06 1 31S6PF1110 Injection molding machine BJ120-S6 IEC MOULD Russia
  • 10. Project Flow – Chart Costumer Solution Product Optimization Mold Manufacture Mold Qualification Injection Molding Secondary Operations Assembly Delivery Marketing Program Costumer ▼ Purchasing ▼ Project IEC MOULD Russia
  • 11. Design & Engineering  Design and build the mould normally according to DME and HASCO standard  Steel brand used includes Groditz, Assab, LKM, Daido, FORMADUR;  We use the standard component of DME, HASCO,  Progressive, PCS, Staubli, CUMSA PUNCH and etc. according to the customer’s request;  Family using the hot runner from YUDO, Mold Master, Syventive, INCOE, HRS or Polimold;  Provide the certificates of steel quality and Heat treatment reports;  Mold drawing unit Inch or Metric;  Provide the detailed drawing and BOM of the mold; IEC MOULD Russia
  • 12. Design & Engineering IEC MOULD Russia
  • 13. Design & Engineering  Receive Data from customer - 2D drawing - 3D data - Mold Specification or Customer Mold Construction Standard  Product Analysis  Cooling & Ejection (significant analysis for complex structure)  Gate type & Location Ejection (significant analysis for complex structure)  Parting Line  Draft angle & Undercut  Action and Construction  Surface Finish  Sink Mark & Air Trap & Melting Line IEC MOULD Russia
  • 14. Design & Engineering  Mold Flow Analysis  MPA  The Optimized Injection Gate Location  Filling time and injection pressure  Sink mark & Air trap & Melting line  Product Analysis  Cycle time  Deflection  Cooling IEC MOULD Russia
  • 15. Design & Engineering  Preliminary Mold Design  Mold Action and Construction  Parting Line  Gate Type and Location  Ejector Pins Location  Cooling Layout  Cavity & Core Insert  Cavity & Core Insert  Press Machine Estimated  Providing Suggestion to Customer  With the approval by the customer to order the steel and start the processing  Final Mold Design  Full set of hard copy and 2D/3D data to be sent with the mold shipment to the customer  Compliance With Mold Check List  Compliance With The Customer Mold Specification IEC MOULD Russia
  • 16. Design & Engineering Design Software  Complete in-house facility  CAD / DAM Software: UniGraphics / Pro-E / Solidwork / AutoCAD / Catia / etc. Mainly use UG for the tooling design  3D Viewer: Adobe 3D Reviewer / Autoview  Mold Flow Analysis Ability IEC MOULD Russia
  • 17. Design & Engineering  Tool Progress Monitoring  Provide the Tooling Progress Reports (TPR) weekly  Provide the tooling pictures weekly IEC MOULD Russia
  • 18. Quality Control Flow Chart Sample Inspection Mold Warehouse Delivery PQC inspection Mold Assembling Self Inspection OQC Inspection Mold Trial Problem Notification Material IQC Inspection Enter Warehouse Process Machining Process Self inspection PQC inspection Supplier Problem Notification Problem Notification Solution IEC MOULD Russia
  • 19. Tooling Business - Automotive Industry Nissan: L42A HL Housing The One Costumer: Honda: T6AA Trunk Housing Tie One Costumer: IEC MOULD Russia
  • 20. Tooling Business - Automotive Industry BMW: Oil guidance housing The One Costumer: AUDI: Half duct lower The One Costumer: IEC MOULD Russia
  • 21. Tooling Business - Automotive Industry TOYOTA: Housing Resin: ABS The One Costumer: IEC MOULD Russia
  • 22. Tooling Business - Automotive Industry PEGEOT: Bumpers, Mirror trims, caps for wheels etc. The One Costumer: IEC MOULD Russia
  • 23. Tooling Business - Automotive Industry HONDA: Caps for wheels, Door panels, Light panels etc. The One Costumer: IEC MOULD Russia
  • 24. IEC MOULD – International Country Manager Roman FEDOROV roman_fedorov@iec-mould.com Cell: +7 960 838 80 08 To Make WORLD with IEC MOULD