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OPTIMISATION OF A CAR
ENGINE COOLING SYSTEM
1300305 – ROB GADSDON
TYPES OF ENGINE COOLING SYSTEMS
Typical gasoline engine cooling system
Air-cooled aircraft engine
ADVANTAGES OF A PRESSURISED
THERMO-SYPHON SYSTEM
• Better thermal efficiency allowing the engine to run at a
higher temperature
• Smaller system required
• Reduces water loss from vapourisation
• Engine can operate efficiently at high altitudes
COOLING SYSTEM COMPONENTS
PETROL, DIESEL OR…?
WHICH HEAT ENGINE?
• Torque
• Efficiency
• Combustion temperature
• Lubrication required
HEAT LOAD
𝑞 = 𝑚 ∙ 𝑐𝑝 ∙ ∆𝑇
Where: q is the heat load in BTU/min
m is the mass flow rate of the coolant in BTU/(lb⋅F)
𝑐 𝑝 is the specific heat capacity in kJ/kgK
∆𝑇 is the drop in temperature at the radiator in F
HEAT LOSSES
𝑄𝑙𝑜𝑠𝑠 = 𝑄 𝑐𝑜𝑜𝑙𝑎𝑛𝑡 + 𝑄 𝑜𝑖𝑙 + 𝑄 𝑎𝑚𝑏𝑖𝑒𝑛𝑡
• Combustion chamber
• Gas to cylinder walls
• Cylinder walls
• Coolant
• Pipework and engine
• Engine materials to air
METHODS OF IMPROVEMENT
• Better insulation
• Lower heat production
• Better flow (air and
coolant)
• Better heat removal
• Alternative fuels
• Alternative coolant fluids
THANKYOU

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Optimizing a car engine cooling system

  • 1. OPTIMISATION OF A CAR ENGINE COOLING SYSTEM 1300305 – ROB GADSDON
  • 2. TYPES OF ENGINE COOLING SYSTEMS Typical gasoline engine cooling system Air-cooled aircraft engine
  • 3. ADVANTAGES OF A PRESSURISED THERMO-SYPHON SYSTEM • Better thermal efficiency allowing the engine to run at a higher temperature • Smaller system required • Reduces water loss from vapourisation • Engine can operate efficiently at high altitudes
  • 5. PETROL, DIESEL OR…? WHICH HEAT ENGINE? • Torque • Efficiency • Combustion temperature • Lubrication required
  • 6.
  • 7. HEAT LOAD 𝑞 = 𝑚 ∙ 𝑐𝑝 ∙ ∆𝑇 Where: q is the heat load in BTU/min m is the mass flow rate of the coolant in BTU/(lb⋅F) 𝑐 𝑝 is the specific heat capacity in kJ/kgK ∆𝑇 is the drop in temperature at the radiator in F
  • 8. HEAT LOSSES 𝑄𝑙𝑜𝑠𝑠 = 𝑄 𝑐𝑜𝑜𝑙𝑎𝑛𝑡 + 𝑄 𝑜𝑖𝑙 + 𝑄 𝑎𝑚𝑏𝑖𝑒𝑛𝑡 • Combustion chamber • Gas to cylinder walls • Cylinder walls • Coolant • Pipework and engine • Engine materials to air
  • 9.
  • 10. METHODS OF IMPROVEMENT • Better insulation • Lower heat production • Better flow (air and coolant) • Better heat removal • Alternative fuels • Alternative coolant fluids