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1 | Rishabh Engineering - Case Study
CASE STUDY
The Client
A global leader in providing solutions for Cryogenic Storage, Vaporization
and Distribution Systems for EPC projects. The sectors covered by the
client includes a vast pool encompassing LNG, Petrochemicals, Steel,
Fertilizer, Oil & Gas industries.
The Business Need
The client required detailed 3D modeling of two different stations for
Liquid Nitrogen Storage & Vaporization Package
Rishabh’s Solution
Rishabh Engineering was appointed to deliver 3D modeling of the Liquid
Nitrogen Storage & Vaporization Packages for two different stations,
which included equipment, piping, pipe supports, cable tray routing and
mounted instrumentation.
There were three major technical challenges faced while delivering the
solution like
 All the 3D model should be (*.)SAT format
 From a performance point of view, the SAT file size should optimally
be less than 5 MB as a 3D model file is typically 15+ MB in size. It required
compartmentalization of sub files to meet the desired file size
 Also for efficient Interference Checker processing, SAT files should
not have a footprint (range) greater than 100 meters
SmartPlant 3D - Liquid Nitrogen &
Vaporization Package 3D Modeling
Key Features
Technology:
Intergraph SmartPlant 3D
Duration:
The project was completed in 1
month
Deliverables:
1. Final 3D model
2. (*.)SAT for discreet
component modeling
flexibility
3. (*.)SPR files for checking and
review
2 | Rishabh Engineering - Case Study
The reason for following the mentioned guidelines was because (*.)SAT file format gives flexibility to the
client to carry out modeling of different units of overall plant in different environments.
Solutions provided are enriched by the expertise acquired and resources developed over years in executing
the projects and optimized to accommodate special project requirements. The scope covered:
 Study of Equipment, Skids & GA drawings to render the 3D model
 Each station consists of following equipment for 3D modeling:
o Liquid Nitrogen Storage Tank - 1 no.
o Vaporizers - 2 nos.
o Pressure Build up unit - 1 no.
o Heaters - 2 nos.
o Skids - 3 nos.
 Generation of 3D Equipment Layout by placing all equipment on given coordinates by referring
General Arrangement drawing
 Design of 3D model for Pipe routing and assigning the line numbering by referring Piping layout &
P&ID
 Generation of pipe support and assigning the support numbering by referring the Layout
 3D modeling of Cable tray routing & miscellaneous components like Junction Boxes, Panels &
Instrument stands
 Provision of (*.)SAT files of complete model
We successfully developed intelligent 3D Model on SmartPlant 3D as per standard engineering codes and
standards I.E. ASME B31.1, ASME B 31.3, API 560 Codes and completed the project in 1 month with a team
of 2 members(including one Project Engineer/Coordinator fromclient’steam& the 3D modeler fromRishabh
Engineering).
3D Modeling - Liquid Nitrogen & Vaporization Package
All Content/Information present here is the exclusive property of Rishabh Software Pvt. Ltd (RSPL). The Content/Information herein merely represents and highlights the nature of
work and projects successfully undertaken by RSPL and is not intended to be advisory in nature. No representation or warranty, express or implied is made with regards to the
contents of the said Document, and the recipients of this Document should not place undue reliance on this Document and should use their own independent prudent judgment while
entering into a contractual relationship with RSPL based on the information contained in this Document. The contents of this document, including without limitation, details about
services, pricing information, forward looking statements, capabilities and results are liable to vary on a case to case basis, due to factors beyond RSPL’s control. All opinions
expressed by any Third Party that form part of the contents of this document are such Third Party’s own independent opinions and RSPL assumes no responsibility for the same.
That except for entering into a business relationship with RSPL, no material from here may be copied, modified, reproduced, republished, uploaded, transmitted, posted or distributed,
or used for any commercial purpose whatsoever, without the express written consent of RSPL. All content/information provided herein is protected by stringent contracts, statutes
and applicable Intellectual Property Laws. Unauthorized use of the content/information appearing here may violate copyright, trademark and other applicable laws, and could result
in criminal or civil penalties. Copyright © 2016.
Contact Details
US Ph : +1-201-484-7302, 1-877-RISHABH (747-4224)
UK Ph : +44-0207 993 8162
Email : sales@rishabheng.com
Twitter : www.twitter.com/RishabhEng
Linkedin : www.linkedin.com/company/rishabh-engineering-services
More information about Rishabh Engineering, please visit:
www.rishabheng.com | www.rishabhsoft.com | www.rishabhbpo.com
About Rishabh Engineering
Rishabh Engineering provides multidisciplinary engineering support
services to EPC companies in industries like Oil and Gas, Petrochemical,
Power and Water treatment. Our parent company, Rishabh Software is
a CMMI level-3, ISO9001 and ISO27001 company that provides services
in Software Development, Business Process Outsourcing (BPO) and
Engineering Services Outsourcing (ESO) to clients globally. Rishabh has
offices in USA, UK and India with their main delivery center in Vadodara,
India.
Technology Used
 3D Modeling – SP3D Version 2011 R1
Key Deliverables
 3D model for two stations which includes components for Liquid Nitrogen, Storage Tank, Vaporizers,
Pressure Build Up unit, Heaters and Skids
 SAT files generated for individual equipment to restrain the file size to below 5 MB
 Extraction of (*.)SPR files for checking & reviewing the completed 3D Modeling task
Our Approach & Achievements
 3D Model was effectively created with 99.9% accuracy fulfilling the quality parameters required by the
client. The project was planned to be completed within 1 month and delivered in a timely manner.

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3D Modeling on SmartPlant 3D for Liquid Nitrogen Storage & Vaporization Package

  • 1. 1 | Rishabh Engineering - Case Study CASE STUDY The Client A global leader in providing solutions for Cryogenic Storage, Vaporization and Distribution Systems for EPC projects. The sectors covered by the client includes a vast pool encompassing LNG, Petrochemicals, Steel, Fertilizer, Oil & Gas industries. The Business Need The client required detailed 3D modeling of two different stations for Liquid Nitrogen Storage & Vaporization Package Rishabh’s Solution Rishabh Engineering was appointed to deliver 3D modeling of the Liquid Nitrogen Storage & Vaporization Packages for two different stations, which included equipment, piping, pipe supports, cable tray routing and mounted instrumentation. There were three major technical challenges faced while delivering the solution like  All the 3D model should be (*.)SAT format  From a performance point of view, the SAT file size should optimally be less than 5 MB as a 3D model file is typically 15+ MB in size. It required compartmentalization of sub files to meet the desired file size  Also for efficient Interference Checker processing, SAT files should not have a footprint (range) greater than 100 meters SmartPlant 3D - Liquid Nitrogen & Vaporization Package 3D Modeling Key Features Technology: Intergraph SmartPlant 3D Duration: The project was completed in 1 month Deliverables: 1. Final 3D model 2. (*.)SAT for discreet component modeling flexibility 3. (*.)SPR files for checking and review
  • 2. 2 | Rishabh Engineering - Case Study The reason for following the mentioned guidelines was because (*.)SAT file format gives flexibility to the client to carry out modeling of different units of overall plant in different environments. Solutions provided are enriched by the expertise acquired and resources developed over years in executing the projects and optimized to accommodate special project requirements. The scope covered:  Study of Equipment, Skids & GA drawings to render the 3D model  Each station consists of following equipment for 3D modeling: o Liquid Nitrogen Storage Tank - 1 no. o Vaporizers - 2 nos. o Pressure Build up unit - 1 no. o Heaters - 2 nos. o Skids - 3 nos.  Generation of 3D Equipment Layout by placing all equipment on given coordinates by referring General Arrangement drawing  Design of 3D model for Pipe routing and assigning the line numbering by referring Piping layout & P&ID  Generation of pipe support and assigning the support numbering by referring the Layout  3D modeling of Cable tray routing & miscellaneous components like Junction Boxes, Panels & Instrument stands  Provision of (*.)SAT files of complete model We successfully developed intelligent 3D Model on SmartPlant 3D as per standard engineering codes and standards I.E. ASME B31.1, ASME B 31.3, API 560 Codes and completed the project in 1 month with a team of 2 members(including one Project Engineer/Coordinator fromclient’steam& the 3D modeler fromRishabh Engineering). 3D Modeling - Liquid Nitrogen & Vaporization Package
  • 3. All Content/Information present here is the exclusive property of Rishabh Software Pvt. Ltd (RSPL). The Content/Information herein merely represents and highlights the nature of work and projects successfully undertaken by RSPL and is not intended to be advisory in nature. No representation or warranty, express or implied is made with regards to the contents of the said Document, and the recipients of this Document should not place undue reliance on this Document and should use their own independent prudent judgment while entering into a contractual relationship with RSPL based on the information contained in this Document. The contents of this document, including without limitation, details about services, pricing information, forward looking statements, capabilities and results are liable to vary on a case to case basis, due to factors beyond RSPL’s control. All opinions expressed by any Third Party that form part of the contents of this document are such Third Party’s own independent opinions and RSPL assumes no responsibility for the same. That except for entering into a business relationship with RSPL, no material from here may be copied, modified, reproduced, republished, uploaded, transmitted, posted or distributed, or used for any commercial purpose whatsoever, without the express written consent of RSPL. All content/information provided herein is protected by stringent contracts, statutes and applicable Intellectual Property Laws. Unauthorized use of the content/information appearing here may violate copyright, trademark and other applicable laws, and could result in criminal or civil penalties. Copyright © 2016. Contact Details US Ph : +1-201-484-7302, 1-877-RISHABH (747-4224) UK Ph : +44-0207 993 8162 Email : sales@rishabheng.com Twitter : www.twitter.com/RishabhEng Linkedin : www.linkedin.com/company/rishabh-engineering-services More information about Rishabh Engineering, please visit: www.rishabheng.com | www.rishabhsoft.com | www.rishabhbpo.com About Rishabh Engineering Rishabh Engineering provides multidisciplinary engineering support services to EPC companies in industries like Oil and Gas, Petrochemical, Power and Water treatment. Our parent company, Rishabh Software is a CMMI level-3, ISO9001 and ISO27001 company that provides services in Software Development, Business Process Outsourcing (BPO) and Engineering Services Outsourcing (ESO) to clients globally. Rishabh has offices in USA, UK and India with their main delivery center in Vadodara, India. Technology Used  3D Modeling – SP3D Version 2011 R1 Key Deliverables  3D model for two stations which includes components for Liquid Nitrogen, Storage Tank, Vaporizers, Pressure Build Up unit, Heaters and Skids  SAT files generated for individual equipment to restrain the file size to below 5 MB  Extraction of (*.)SPR files for checking & reviewing the completed 3D Modeling task Our Approach & Achievements  3D Model was effectively created with 99.9% accuracy fulfilling the quality parameters required by the client. The project was planned to be completed within 1 month and delivered in a timely manner.