Smart Manufacturing - Apps for the factory floor
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This document discusses how Industry 4.0 technologies like cloud computing, mobile apps, artificial intelligence, and the Internet of Things can transform manufacturing by automating and integrating industrial systems. It profiles two Pacific Northwest companies, Xemelgo and Orion Industries, that are partnering to bring these Industry 4.0 technologies to manufacturing facilities through solutions like inventory management, work order tracking, and monitoring inter-facility shipments. The document argues that these technologies enable real-time access to production data and dynamic optimization of manufacturing operations.
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Smart Manufacturing - Apps for the factory floor
- 1. Smart Manufacturing Apps for the Factory Floor Rich Rogers CEO Xemelgo, Inc Heather McMillen Continuous Improvement Lead Orion Industries
- 2. The Industrial Revolution: 1760 – 1840 Water & steam power enable machine-made goods The Second Industrial Revolution: 1870 – 1914 Electric power & interchangeable parts enable mass production The Digital Revolution: 1947 – Today Electronics & information technology automate & integrate business systems The Industry 4.0 Revolution Cloud, mobile, AI, & IoT technologies automate & integrate industrial systems
- 3. Industrie 4.0 Industrie 4.0 Society 5.0 Made in China 2025 4IR Factories of the Future Russia 4.0 The rumors of the demise of the U.S. manufacturing industry are greatly exaggerated. – Elon Musk Industrial Revolution
- 4. Other’s talk about revolution, the PNW is about results
- 5. No other region on the planet combines manufacturing & software expertise like the Pacific Northwest
- 6. Last century electricity brought machines & factories to life. This century software will bring machines & factories to life in entirely new ways. Apps for the Factory Floor
- 7. Enabling TechnologiesIndustry 4.0 - Enabling Technologies
- 8. Cloud Computing - Before & After • Solutions typically deployed in an IT closet • Requires equipment, expertise, power, cooling, network bandwidth, etc • Deep collaboration with IT team • Difficult to secure & upgrade • Solutions can be one or two decades old • Solutions run in Amazon Web Services, Microsoft Azure, or the vendor’s cloud • No computer hardware or expertise required • On-demand pay-as-you- go models • Security built-in as a feature • Software upgrades automatically in real-time
- 9. Mobile - Before & After • Leaders have to constantly go back to their desk to access systems. • Legacy systems are ultra-complex; requiring extensive training & support. • Issues found by running time-intensive reports and sifting through mountains of data. • Access your data and applications from anywhere in the world. • Mobile apps are designed for ease of use; no user manuals or complex classroom training. • Mobile notifications alert you to operational issues in real-time.
- 10. Artificial Intelligence - Before & After • Production scheduling boards updated manually. • Leaders and team members making decisions based on stale data. • Production schedule constantly invalidated based on new information. • Real-time visibility to your end-to-end operation. • Bottlenecks detected and communicated automatically. • Schedules dynamically updated and distributed based on real-time information.
- 11. Internet of Things - Before & After • Need to personally visit machines in order to assess their current state. • Lack of visibility into utilization rates. • Maintenance schedule typically based on calendar time. • Monitor & manage machines from anywhere in the world. • Machines notify leaders & team members if they are idle or operating under capacity. • Machines alert leaders when they need maintenance.
- 12. Cloud Mobile AI IoT
- 15. Xemelgo Industry 4.0 Co-creation
- 16. Mobile UI for Real-time access Web Access for Reports & Analytics X-Track – An Industry 4.0 App
- 17. Xemelgo collaborates with Pacific Northwest manufacturers to bring Cloud, Mobile, AI, & IoT to the factory floor Inventory Management Work Order Tracking Inter-facility Shipments Xemelgo Solutions
- 18. Inventory Management Key Compounding Pharmacy manufacturers personalized medicine in Federal Way. Personal Protective Equipment is required for pharmacists to enter lab. Kanban system was breaking down.
- 20. Inter-facility Shipments Belina Interiors is a Tacoma-based manufacturer that furnishes super yachts. They handcraft thousands of pieces of wood that are assembled into furnishings. Pieces are shipped from their facility in Tacoma to shipyards across the country for assembly & installation. Inter-facility Shipments
- 22. Heather McMillen Continuous Improvement Lead Case Study: Work Order Tracking Auburn Facility
- 23. Orion Industries Founded in 1957, Orion Industries is an award-winning social enterprise that accomplishes its social mission through a human services division and two successful business enterprises: • Aerospace Manufacturing • Contact Center Services • Training and Employment Services
- 24. Locations
- 25. Mission We change the lives of people with barriers to employment by building esteem and creating opportunities through training, education and successful business platforms.
- 26. Orion by the numbers 10th largest aerospace employer in Washington! Staff: 390 Program Participants: 75 Total Employees: 465
- 27. Sheet Metal FabricationPrecision Machining Mechanical Assembly Services Hydraulic Assembly & Kitting
- 28. (1) Incoming Queue (3) Paint (2) Chem Line (4) Quality
- 30. Thank You… Rich Rogers CEO Xemelgo, Inc Rich.Rogers@Xemelgo.com 617.455.8832 @RichRogersIoT Heather McMillen Continuous Improvement Lead Orion Industries Heather.McMillen@OrionQuality.com
Editor's Notes
- The Cotton Gin could do the work of
- Made in China 2025 is a strategic initiative launched by the Chinese government. “Comprehensively upgrade Chinese industry.” 10 key sectors. And, one of those that is interesting to us in the PNW is Aviation. China is currently scheduled to buy 7000 planes from Boeing over the next 2 decades. This is over $1 trillion dollars worth of planes. We can expect them to be coming after us in the Aerospace market. Industrie 4.0 is a massive movement in Germany around “Securing the future of German manufacturing”. Germany actually has 6 of the top 7 manufacturing companies in Europe. And, they are pushing super hard to maintain their lead. Japan has Society 5.0. Aging population and they are working to apply technology to make life easier and more efficient. Build robots that can take over work tasks for humans as they age out of the workforce.
- As you can see there is tremendous disruption coming into the manufacturing sector. And, as we saw many countries around the world are launching organized initiatives in this area. They basically have national moon missions around manufacturing. In the PNW we are no strangers to disruption. We may not be as flashy as other regions of the world, and we may not beat our chests too loudly. But we have completely dominated every industry that we have gone after. And, it is not just industrial or tech. We have been dominated both industrial and tech. Seattle was pretty much born on the lumber industry. Boeing has dominated the aerospace industry for almost a century. Microsoft virtually created the PC industry and Amazon has created and dominated both the eCommerce and cloud computing spaces.
- Now that we are heading in to the Industrial IoT Revolution – it is really time for us to bring all of our learnings and best practices together. As a region, we need to combine our industrial knowledge with our technology knowledge. If we are able to do that then there is no reason why the Pacific Northwest cannot emerge as a dominant leader in the Industrial IoT revolution. I would argue that we’re better positioned than Germany. We’re better positioned than China, Japan and the others. But, as they are – we need to begin attacking this opportunity together as an aligned team. And, that is exactly why CAMPS exists today. CAMPS exists to bring us together - so that we can compete and win as a community. This is a truly massive opportunity for all of is the PNW.
- X-track – Real time production line data. X-pedite – Data driven collaboration. Break the silos! X-assist – Real time data assistant. Forecasting and scheduling Managing the customer workflow
- We’re automating their daily processes and letting the software solution notify them of any changes needed Notifications on reactive alert rules to your phone based on operating of machine conditions Notifications on proactive reoccurring services to your customers to remind them on needs such as Engine hours – oil filter changes, hose replacements Notifications of fleet of machines going in and out of cell coverage We have customers that want to make sure operators are wearing the seat belt while the machine is moving. They have notifications set up to Detect seat belts being clicked in Weight sensor on the seat Engine RPMs not idling
- We’re automating their daily processes and letting the software solution notify them of any changes needed Notifications on reactive alert rules to your phone based on operating of machine conditions Notifications on proactive reoccurring services to your customers to remind them on needs such as Engine hours – oil filter changes, hose replacements Notifications of fleet of machines going in and out of cell coverage We have customers that want to make sure operators are wearing the seat belt while the machine is moving. They have notifications set up to Detect seat belts being clicked in Weight sensor on the seat Engine RPMs not idling