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FEASIBILITY ASSESSMENT OF A HIGH
TECHNOLOGY INCUBATOR IN THE SOUTH
AFRICAN CHEMICAL SECTOR
KEY FINDINGS
11 March 2011
Study overview
Study background
• Chemin plans to remodel and reaffirm its mandate to
incubate innovative and high technology chemical sector-
related projects
• Envisaged high-tech start-up and business incubator:
– Goal:
• Increase capacity base and depth of chemical processing
technologies in SA
– Targeted activities:
• Innovative technologies with intensive R&D base
• Downstream activities in the chemical sector
– Targeted businesses:
• Domestic high-tech start-ups and businesses
• Foreign companies entering SA market
– Location:
• Midrand, Gauteng
Study scopeStudyscope
Feasibility analysis
Locational analysis
Target marketing profiling
Market viability assessment
Operational model
Incubation model
Operating funding requirements
Human resource requirements
Incubation services and soft-
landing services
Seed funding requirements
Best practices in brief
General trends observed
• Most of incubators in Asia and Latin America have a
technology focus
– Developed countries: mixed-client incubators most common
• Greater inclination towards semi-virtual and virtual
service offerings
• Some offer “soft-landing services”, but these are:
– Established incubators:
• Incubators proven to be successful
• Incubators with positive track record offering support to domestic
businesses
– Transformed from incubators with international potential
(international partnerships)
General challenges experienced
1. Financial constraints:
• Inadequate or under-estimated start-up finance
• Working capital limitations
2. Inadequate management capabilities
3. Poor location chosen for political considerations
4. Constraints around seed capital for tenants
• Bureaucratic appraisal
• High collateral
• Lack of information on sources
5. Overambitious measures of performance set by
the government
Funding and finances
1. Non-profit model – most common
• Mainly public sector funded
2. Two prerequisites for success:
a) Diversification of sources:
o Reduce dependency on one source/public sector
o Incubators deriving larger revenue from own activities-
tend to be more successful
b) Secure funding for continued support
Management and operations
1. Sound management practices – the key
2. Representative governing board:
• A graduate firm
• Experts (Technology transfer, accounting, legal, IP)
• Local government representation
• National development agency representation
3. A strict selection and exit criteria – a must
4. Three years incubation period – average
5. Graduation – only after satisfying exist criteria
Service offerings
Value added – sharing of know-how rather than physical aspects
• Shared administrative
services
• Office equipment
• High-speed internet
• Assistance with client
• Presentations
• Training in business
etiquette
Basic
services
• Entrepreneurial
training (business
basics to management)
• Increased access to
investment
• Relationship building
with local R&D and HE
institutions
• Assistance in setting
up production
• Strong mentor
programme
Value-adding
services
• Assistance with
import/export law
• Cost of doing business
• Translation
• Language training
• Visa and permits
• Driver’s license,
• Housing
Soft-landing
services
Soft-landing services - come in packages
Premium
Standard
Basic/Welcoming
package
•Office space rent (1 month)
•Meeting room access (12h)
•Business development support/advice (12h)
•Environmental scanning of local competitors
•Organised meetings with stakeholders (3-7)
•Networking event attendance
•Office space rent (5-15 days)
•Business development support/advice (4-8h)
•Meeting room access (8h)
•Envionmental scanning of local competitiors
•Organised meetings with stakeholders (1-2)
•First talk/introduction
•Brief local market entry consulation
•Initial partner search
•Initial business development advice (2-4h)
•Meeting room access (2-4h)
•Working place (desk) with internet connection
Facility requirements
General size
1. Self-sufficiency benchmark:
• 2 000m²
• 70% gross rentable area
2. Tenants: 8-12
3. Space:
• Flexible to allow enlarging or
dividing on a modular basis
• 10-150m² per unit/tenant
4. Incubator manager to supported
incubatees: 1:20
Provided facilities
1. Incubator space (offices, workshops, or
halls)
2. Security
3. Laboratory space (manufacturing)
4. Office equipment
5. Specialised equipment or facilities e.g.
library, warehouses, etc.
6. Common areas: equipped conference
rooms, exhibition space, training rooms,
and reception
7. Telecom infrastructure: telephone, local
area network, and internet services
8. Basic business equipment: computers,
copiers, fax machines, etc.
Market viability: high-tech
business incubator
Chemical sector classification
The DTI classification SIC edition 5 (SIC5) and SIC edition 7 (SIC7) codes
Sub-sector 2: Commodity Organics SIC5 331/SIC7 191: Coke Oven Products
Sub-sector 1: Liquid Fuels SIC5 332/SIC7 192: Petroleum refiners/synthesisers
Sub-sector 2: Commodity Organics
Upstream
SIC5 334/SIC7 201: Basic chemicals, including plastics
and synthetic rubber in primary forms
Sub-sector 3: Primary Polymers & Rubbers
Sub-sector 4: Commodity Inorganics
Sub-sector 5: Fine Chemicals
Sub-sector 6: Pure Functional & Specialities
Sub-sector 7: Bulk Formulated Chemical
Sub-sector 2: Commodity Organics
SIC5 335/SIC7 202: Other chemical products
SIC7 201: Pharmaceuticals, medicinal chemical and
botanical products
Sub-sector 6: Pure Functional & Specialities
Downstream
Sub-sector 7: Bulk Formulated Chemical
Sub-sector 8: Pharmaceuticals
Sub-sector 9: Consumer Formulated
Sub-sector 11: Rubber Products SIC5 337/SIC7 221: Rubber products
Sub-sector 10: Plastic Products SIC5 222: Plastic products
Highly diversified industry with a number of classifications (the dti, CHIETA, and SIC)
Technology intensity of the chemical sector
Technology intensity Manufacturing industry
High-technology
industries
 Aircraft and spacecraft
 Pharmaceuticals
 Office, accounting and computing machinery
 Radio, TV and communications equipment
 Medical, precision and optical instruments
Medium-high
technology industries
 Electrical machinery and apparatus, n.e.c.
 Motor vehicles, trailers and semi-trailers
 Chemicals excluding pharmaceuticals
 Railroad equipment and transport equipment, n.e.c.
 Machinery and equipment, n.e.c.
Medium-low
technology industries
 Building and repairing of ships and boats
 Rubber and plastics products
 Coke, refined petroleum products and nuclear fuel
 Basic metals and fabricated metal products
 Other non-metallic mineral products
Low-technology
industries
 Manufacturing, n.e.c.; Recycling
 Wood, pulp, paper, paper products, printing and publishing
 Food products, beverages and tobacco
 Textiles, textile products, leather and footwear
Source: OECD, 2011
Chemical sector dynamics – South Africa
• Contributed 2.4% to national GDP (2013)
• Accounted for 20.8% of the manufacturing
industry (2013)
• Above average growth rate of 7.0% (2003-2013)
– SA: 3.6% (2003-2013)
• Highly reliant on imports to satisfy domestic
demand
– Pharmaceuticals (42.5% of trade deficit in 2015)
Chemical sector - Gauteng
• Accounts for 44.4% of SA’s chemical sector
(2013)
• Downstream industries – 57.9% (2013)
• Largest sub-sector: other chemicals & man-made
fibres industry
– 38.4% of the chemical sector
– 66.3% of downstream industries
– Grew at 3.4% (2003-2013)
Chemical sector composition (2007)
Sub-sector/industry GA TOTAL
Upstream
Fine Chemicals 2 5
85 or
4.5%
Commodity Inorganics 25 48
Primary Polymers & Rubbers 0 9
Commodity Organics 5 17
Liquid Fuels 0 6
Downstream
Rubber Conversion 70 139
1 782
or
95.5%
Plastic Conversion 389 758
Consumer Chemicals 121 230
Pharmaceuticals 70 95
Bulk Formulated 14 51
Specialties 283 509
TOTAL 979
1867
Provincial distribution (%) 52.4%
• Majority of firms
operated in the
downstream
industry
• Every 2nd company is
located in Gauteng
• Largest
concentration:
specialities and
consumer chemicals
Gauteng is an ideal platform for the downstream chemical
industries growth and development: cluster of industry and
proximity to the market
Chemical sector R&D trends
• Chemical sciences - average R&D spending(2012/2013):
– R1.5 bn or 6.1% of all R&D spend by research field
– Ranked 6th out of 15 fields
– HEIs spending:
• Accounted for 30.4% of R&D spend
• Tripled in two years: R158.8 m in 2010/2011 to R444.3 in 2012.2013
• Chemical sector – highly IP-intensive:
– Accounts for 38% (215) of patent grants in SA (2014)
– 40% (85) of these are associated with downstream industries
• Basic material chemistry (35 grants)
• Pharmaceuticals (26 grants)
• Biotechnology (12)
• Technology generators with strong chemical field R&D (mainly
upstream):
– Ten in Gauteng
– Four in KZN
– Four in the Eastern Cape
Market viability – existing domestic businesses
5 downstream
chemicals
One pulp and
paper
manufacturing
9 waste
management
related industry
15
projects
• Insulating varnish
• Fuel performance catalyst
• Sodium Hydrogen Diacetate
• High purity ferric sulphate in
powdered form
• PHMB, chlorhexidine base and
DKB inhibitor
• Chemical and chemical products
industry
• Linkages with HEIs
• 8 materials recovery industry projects
o Heavy metals recovery
o Chromium oxide green recovery
o Waste oil recovery
o Al oxide and titanium dioxide extraction
o Activated carbon
o Aggregate from fly ash
o Petroleum jelly and caustic recovery
• One waste management project
o Waste water treatment
• Not a downstream chemical industry
• But an emerging industry with high
growth potential
Market viability – potential for domestic spinoffs
• Downstream industries – suitable for incubation
• Gauteng – notable opportunities:
– High concentration of the industry
– Established and relatively-large other chemicals & man-made
fibres industry
– Hosts half of chemical-related businesses in SA
– Hundreds of downstream businesses
– Significant R&D capability by technology generators
– Largest prospects for spinoff companies
• Feedback from HEIs:
– Many technologies are licenced to existing companies
– Pharmaceuticals and cosmetics – most viable
– Need for labs and manufacturing facilities
Demand for business incubation services
For businesses in development
stage (Incubation)
• Market validation
• Technical feasibility/lab tests
• Market studies and evaluations
• IP evaluations and IP protection
applications
• Economic feasibility assessments
• Engineering and pre-production
prototypes
• Marketing and business plans
• Labs and manufacturing space
For businesses in commercialisation
stage (Post-incubation)
• Production activities
• Market monitoring
• Business growth advice
• Product support
• Market diversification
• Technology marketing
• Licensing
• Entrepreneurs frequently engaged/experts in technical matters
– Insufficient knowledge and time for business and admin matters
• Internal (to incubator) or third-party support is needed
• Training and skills development – customised and practical learning
Viability statement – business incubator
• A truly chemical sector incubator → not practical
– Half of incubatees should be from the sector
– Existing business pipeline:
• Majority non-chemical industry
• Include chemical transformation
• Marketing as “high-tech incubator” → not reasonable
– Existing businesses within “material recovery” should be
retained
– Material recovery - innovative but not high-tech industry
– Downstream chemicals – mainly medium-high tech industries
Recommendations
• Re-define the target market
– Medium-tech chemical activities
– Material recovery involving chemical transformation
• Refrain from using “high-tech chemistry incubator”
• Market as “downstream chemical and chemical materials
recovery incubator with focus on innovative businesses”
• Marketing efforts:
– Rebrand
– Intensively publicise “new Chemin” targeting past partnerships
and new target markets
– Initiate a business plan competition
– Establish affiliations with HEIs and research facilities
– Improve network and collaborations with the CSIR, ARC, etc.
– Establish partnerships with potential funders and set-up in-house
funds (where feasible)
Market viability: soft-landing
services
Soft-landing services potential target market
• Foreign start-up companies:
– In early concept stage
– With a functional product and in early validation
stage
– Commercialised foreign start-ups looking to scale
in South Africa and beyond
• Returned SA ex-pats
• SA scholars/researchers based overseas
• Incubation graduate businesses from other
countries interested in expanding their global
markets
Demand for soft-landing services
• Current size → limited:
– Sector-specific focus
– Competition from other countries that are currently
offering both financial and non-financial support to
attract foreign start-ups
– Competition from private sector and foreign
government supported platforms in SA (embassies
and other expat business networks)
• Potential to attract → restricted :
– Lack of track record in incubating high-tech businesses
– Lack of experience in hosting foreign businesses
– No established partnerships with other foreign
incubators in the same sector
Recommendations
• Overall demand → insufficient in the immediate future
– Using exiting staff may jeopardise the quality of services
provided to incubatees
– Hiring new staff not cost-effective at the moment
• Refrain from offering these services as part of Chemin
• A wider target market should be explored in the short-
term (i.e. include other industries)
• Recommended approach:
– Unit within SEDA but outside Chemin
– Focus on provision of services to businesses from a variety of
sectors
– Seek specific advise and services from specific incubators
when needed (i.e. networking)
Viability: Premises and location
Recommendations
• Existing headquarters in Midrand (i.e. Willows Office Park) – not
suitable for the incubator:
– Not owned by Chemin - limited flexibility
– Small office space to host incubatees (250 m²)
– No manufacturing space
– No longer available for lease
• Midrand – generally an ideal location
– Home to many “smart” and high-tech industries
– Central location relative to:
• HEIs and research institutions in Gauteng
• Embassies and consulates
• Central to the consumer/market
• New location and offices should be chosen wisely:
– Mogale City is not suitable (sub-part facility, small size, services supply
challenges, remote location)
– New office would need to offer both office space and manufacturing space
(may make Mogale City facility redundant)
Recommended business
incubator concept
Incubation framework
Model  Non-profit
Target market
A innovative domestic venture operating in:
 Downstream chemical sector
 Waste recovery industry (chem. processes & formulations)
Type
 Primary focus: facility-based incubator
 Secondary focus: virtual support
Capacity & Expertise
 Internal expertise
 External expertise
Tenant-businesses supported  8 – 10
Average incubation period  Three years
Facility ownership
 Rented (long-term lease) space
 Customisable facilities for production activities
Location
 General location: Midrand, Gauteng
 Site-specific requirements:
o Easily accessible from the N1
o Accommodates light industries
o Offers modern office facilities
Incubation model
Concept Phase Development Phase Commercialisation Phase
Pre-incubation Incubation Post-incubation
• Not Included as
part of the
programme
• Pre-incubation
support to be
offered through
universities
Entry point: Stringent
selection process
Graduation: exit
policy
• Seed funding
support for
deserving tenants
• Analysis and
validation
• Technology support
Early
commercialisation
support
Virtual post-
incubation
support
Entry process
• Complete application form
• Presentation of the basic business plan to the selection committee
Application
• Post-concept phase
• Innovation-based business model
• Early stages of development with high-growth potential
• Provide economic benefits to South Africa
• Illustrated ability to pay incubator rents while they develop positive
cash flow
• At least one project champion fully committed and involved in the
project
• Business has legal freedom to operate
• Business idea – financial viable
• Preference – intention to set up a business in Gauteng
Evaluation
(criteria)
• Support to be provided
• Payment conditions
• Incubation period
• Progress monitoring and meetings
• Exist policy
Signing MOU and
Lease Agreements
Facility size and CAPEX requirements
• Optimum space requirements – 872m²
• CAPEX requirements:
– Self build option: R6.3 million
– Renting: R1.1 million
– Collaboration with HEIs: almost as much as with R6.3 million excluding labs
Space function Size per unit (m²) Number of units Total space (m²)
Client office space 15 10 150
Incubation manager's office 15 1 15
Internal experts' offices 15 2 30
Administrator's office 12 1 12
Small boardroom 24 1 24
Large meeting room 51 1 51
Subtotal 282
Circulation factor (30%) 85
Usable square meters (office component) 367
Common area factor, including kitchen and canteen area, reception area, printer area (15%) 55
Total office component 422
Lab space 50 1 50
General light manufacturing & storage space 40 10 400
TOTAL 872
HR composition
• Minimum six permanent staff members:
• External experts:
– Registrar of preferred companies/individuals with track record and proof of
expertise
– Offering assistance that cannot be provided by internal experts
– Hired on a need-based only
Required Staff Number Contract type
Management Incubation Manager 1 Full time
Internal Experts 2 Full time
Support staff
Receptionist 1 Full time
Admin 1 Full time
General 1 Full time
External experts Consultants Project based Project based
Incubation stage services
Secretarial services
 Shared receptionist
 Mail and business address
Infrastructure and facility based services
 Fully furnished office space
 Manufacturing/storage space
 Material handling equipment (hand trucks, lifts, etc.)
 Lab facilities and equipment
 Fully furnished training and meeting space
 Fully furnished kitchen area
 Canteen facilities
 Internet access (high-speed)
 Shared office equipment
Funding and access to financing
 Seed funding
 Fundraising - access to external sources of funding
Customised training and access to knowledge
 Business training programmes
 Link to higher education and their resources
 Access to library and knowledge databases
Business services
 Technical Feasibility/Lab Test
 Market Study and Evaluation
 IP Management
 Economic Feasibility
 Engineering Prototype
 Marketing Plan
 Business Plan
 Pre-Production Prototype
 Market Validation
 Product development
 Market Monitoring
 Business Growth
 Product Support
 Technology Marketing
 Assigning/licensing
 EIA authorisation
Networking opportunities
 Mentoring and coaching
 Networking among incubatees
 Linkages to experts, mentors and investors
Post-incubation services
• Virtual-based services
• Range:
– Assistance with increment of sales
– Assistance with improving the production
processes
– Internationalisation
– Technology transfer
– Business model change
Operating budget (estimate)
Office and manufacturing space
Total: R3.0 million pa
• About R1.7 million for salaries and
wages
• R0.7 million for renting office and
industrial space
• R0.2 – utilities
• R0.1 – maintenance and repairs
Only office space
Total: R2.5 million pa
• About R1.7 million for salaries
and wages
• R0.4 million for renting office and
industrial space
• R0.1 – utilities
• R0.05 – maintenance and repairs
Seed funding requirements
Services covered by seed funding
 Technical feasibility (R45k)
 Market Study and Evaluation (R60k)
 IP Management (evaluation and
protection) (R90k)
 Business Plan (R150k)
 Economic Feasibility (R100k)
 Marketing Plan (Part of BP)
 Market Validation (15% of product
development cost)
 Engineering Prototype
 Pre-Production Prototype
Services NOT covered by seed funding
 Proof of Concept
 Market Needs Assessment
 Venture Assessment
 Disclosure of Invention
 Product development – mass production
 Market Monitoring
 Business Growth
 Product Support
 Market Diversification
 Technology Marketing
 Assigning/licensing
 EIA authorisation
R400-R500k
Project
dependent
TOTAL SEED funding requirements:
• R5 million per incubation round
• Competition-based
• Supports TEN incubatees physically located at the incubator
• Prototypes to be funded using external sources
Thank you
Elena Broughton
E-mail: elena@urban-econ.com
Tel: +27 12 342 8687
Website: www.urban-econ.com
Chemical sector and R&D classification
R&D field The DTI classification
SIC edition 5 (SIC5) and SIC
edition 7 (SIC7) codes
Food chemistry; Surface
technology and coating; Selected
basic material chemistry
Sub-sector 6: Pure Functional &
Specialities
SIC5 335/SIC7 202: Other chemical
products
SIC7 201: Pharmaceuticals,
medicinal chemical and botanical
products
Selected basic material chemistry Sub-sector 7: Bulk Formulated
Chemical
Pharmaceuticals; biotechnology;
Micro-structure and nano-
technology
Sub-sector 8: Pharmaceuticals
- Sub-sector 9: Consumer Formulated

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Elena Broughton

  • 1. FEASIBILITY ASSESSMENT OF A HIGH TECHNOLOGY INCUBATOR IN THE SOUTH AFRICAN CHEMICAL SECTOR KEY FINDINGS 11 March 2011
  • 3. Study background • Chemin plans to remodel and reaffirm its mandate to incubate innovative and high technology chemical sector- related projects • Envisaged high-tech start-up and business incubator: – Goal: • Increase capacity base and depth of chemical processing technologies in SA – Targeted activities: • Innovative technologies with intensive R&D base • Downstream activities in the chemical sector – Targeted businesses: • Domestic high-tech start-ups and businesses • Foreign companies entering SA market – Location: • Midrand, Gauteng
  • 4. Study scopeStudyscope Feasibility analysis Locational analysis Target marketing profiling Market viability assessment Operational model Incubation model Operating funding requirements Human resource requirements Incubation services and soft- landing services Seed funding requirements
  • 6. General trends observed • Most of incubators in Asia and Latin America have a technology focus – Developed countries: mixed-client incubators most common • Greater inclination towards semi-virtual and virtual service offerings • Some offer “soft-landing services”, but these are: – Established incubators: • Incubators proven to be successful • Incubators with positive track record offering support to domestic businesses – Transformed from incubators with international potential (international partnerships)
  • 7. General challenges experienced 1. Financial constraints: • Inadequate or under-estimated start-up finance • Working capital limitations 2. Inadequate management capabilities 3. Poor location chosen for political considerations 4. Constraints around seed capital for tenants • Bureaucratic appraisal • High collateral • Lack of information on sources 5. Overambitious measures of performance set by the government
  • 8. Funding and finances 1. Non-profit model – most common • Mainly public sector funded 2. Two prerequisites for success: a) Diversification of sources: o Reduce dependency on one source/public sector o Incubators deriving larger revenue from own activities- tend to be more successful b) Secure funding for continued support
  • 9. Management and operations 1. Sound management practices – the key 2. Representative governing board: • A graduate firm • Experts (Technology transfer, accounting, legal, IP) • Local government representation • National development agency representation 3. A strict selection and exit criteria – a must 4. Three years incubation period – average 5. Graduation – only after satisfying exist criteria
  • 10. Service offerings Value added – sharing of know-how rather than physical aspects • Shared administrative services • Office equipment • High-speed internet • Assistance with client • Presentations • Training in business etiquette Basic services • Entrepreneurial training (business basics to management) • Increased access to investment • Relationship building with local R&D and HE institutions • Assistance in setting up production • Strong mentor programme Value-adding services • Assistance with import/export law • Cost of doing business • Translation • Language training • Visa and permits • Driver’s license, • Housing Soft-landing services
  • 11. Soft-landing services - come in packages Premium Standard Basic/Welcoming package •Office space rent (1 month) •Meeting room access (12h) •Business development support/advice (12h) •Environmental scanning of local competitors •Organised meetings with stakeholders (3-7) •Networking event attendance •Office space rent (5-15 days) •Business development support/advice (4-8h) •Meeting room access (8h) •Envionmental scanning of local competitiors •Organised meetings with stakeholders (1-2) •First talk/introduction •Brief local market entry consulation •Initial partner search •Initial business development advice (2-4h) •Meeting room access (2-4h) •Working place (desk) with internet connection
  • 12. Facility requirements General size 1. Self-sufficiency benchmark: • 2 000m² • 70% gross rentable area 2. Tenants: 8-12 3. Space: • Flexible to allow enlarging or dividing on a modular basis • 10-150m² per unit/tenant 4. Incubator manager to supported incubatees: 1:20 Provided facilities 1. Incubator space (offices, workshops, or halls) 2. Security 3. Laboratory space (manufacturing) 4. Office equipment 5. Specialised equipment or facilities e.g. library, warehouses, etc. 6. Common areas: equipped conference rooms, exhibition space, training rooms, and reception 7. Telecom infrastructure: telephone, local area network, and internet services 8. Basic business equipment: computers, copiers, fax machines, etc.
  • 14. Chemical sector classification The DTI classification SIC edition 5 (SIC5) and SIC edition 7 (SIC7) codes Sub-sector 2: Commodity Organics SIC5 331/SIC7 191: Coke Oven Products Sub-sector 1: Liquid Fuels SIC5 332/SIC7 192: Petroleum refiners/synthesisers Sub-sector 2: Commodity Organics Upstream SIC5 334/SIC7 201: Basic chemicals, including plastics and synthetic rubber in primary forms Sub-sector 3: Primary Polymers & Rubbers Sub-sector 4: Commodity Inorganics Sub-sector 5: Fine Chemicals Sub-sector 6: Pure Functional & Specialities Sub-sector 7: Bulk Formulated Chemical Sub-sector 2: Commodity Organics SIC5 335/SIC7 202: Other chemical products SIC7 201: Pharmaceuticals, medicinal chemical and botanical products Sub-sector 6: Pure Functional & Specialities Downstream Sub-sector 7: Bulk Formulated Chemical Sub-sector 8: Pharmaceuticals Sub-sector 9: Consumer Formulated Sub-sector 11: Rubber Products SIC5 337/SIC7 221: Rubber products Sub-sector 10: Plastic Products SIC5 222: Plastic products Highly diversified industry with a number of classifications (the dti, CHIETA, and SIC)
  • 15. Technology intensity of the chemical sector Technology intensity Manufacturing industry High-technology industries  Aircraft and spacecraft  Pharmaceuticals  Office, accounting and computing machinery  Radio, TV and communications equipment  Medical, precision and optical instruments Medium-high technology industries  Electrical machinery and apparatus, n.e.c.  Motor vehicles, trailers and semi-trailers  Chemicals excluding pharmaceuticals  Railroad equipment and transport equipment, n.e.c.  Machinery and equipment, n.e.c. Medium-low technology industries  Building and repairing of ships and boats  Rubber and plastics products  Coke, refined petroleum products and nuclear fuel  Basic metals and fabricated metal products  Other non-metallic mineral products Low-technology industries  Manufacturing, n.e.c.; Recycling  Wood, pulp, paper, paper products, printing and publishing  Food products, beverages and tobacco  Textiles, textile products, leather and footwear Source: OECD, 2011
  • 16. Chemical sector dynamics – South Africa • Contributed 2.4% to national GDP (2013) • Accounted for 20.8% of the manufacturing industry (2013) • Above average growth rate of 7.0% (2003-2013) – SA: 3.6% (2003-2013) • Highly reliant on imports to satisfy domestic demand – Pharmaceuticals (42.5% of trade deficit in 2015)
  • 17. Chemical sector - Gauteng • Accounts for 44.4% of SA’s chemical sector (2013) • Downstream industries – 57.9% (2013) • Largest sub-sector: other chemicals & man-made fibres industry – 38.4% of the chemical sector – 66.3% of downstream industries – Grew at 3.4% (2003-2013)
  • 18. Chemical sector composition (2007) Sub-sector/industry GA TOTAL Upstream Fine Chemicals 2 5 85 or 4.5% Commodity Inorganics 25 48 Primary Polymers & Rubbers 0 9 Commodity Organics 5 17 Liquid Fuels 0 6 Downstream Rubber Conversion 70 139 1 782 or 95.5% Plastic Conversion 389 758 Consumer Chemicals 121 230 Pharmaceuticals 70 95 Bulk Formulated 14 51 Specialties 283 509 TOTAL 979 1867 Provincial distribution (%) 52.4% • Majority of firms operated in the downstream industry • Every 2nd company is located in Gauteng • Largest concentration: specialities and consumer chemicals Gauteng is an ideal platform for the downstream chemical industries growth and development: cluster of industry and proximity to the market
  • 19. Chemical sector R&D trends • Chemical sciences - average R&D spending(2012/2013): – R1.5 bn or 6.1% of all R&D spend by research field – Ranked 6th out of 15 fields – HEIs spending: • Accounted for 30.4% of R&D spend • Tripled in two years: R158.8 m in 2010/2011 to R444.3 in 2012.2013 • Chemical sector – highly IP-intensive: – Accounts for 38% (215) of patent grants in SA (2014) – 40% (85) of these are associated with downstream industries • Basic material chemistry (35 grants) • Pharmaceuticals (26 grants) • Biotechnology (12) • Technology generators with strong chemical field R&D (mainly upstream): – Ten in Gauteng – Four in KZN – Four in the Eastern Cape
  • 20. Market viability – existing domestic businesses 5 downstream chemicals One pulp and paper manufacturing 9 waste management related industry 15 projects • Insulating varnish • Fuel performance catalyst • Sodium Hydrogen Diacetate • High purity ferric sulphate in powdered form • PHMB, chlorhexidine base and DKB inhibitor • Chemical and chemical products industry • Linkages with HEIs • 8 materials recovery industry projects o Heavy metals recovery o Chromium oxide green recovery o Waste oil recovery o Al oxide and titanium dioxide extraction o Activated carbon o Aggregate from fly ash o Petroleum jelly and caustic recovery • One waste management project o Waste water treatment • Not a downstream chemical industry • But an emerging industry with high growth potential
  • 21. Market viability – potential for domestic spinoffs • Downstream industries – suitable for incubation • Gauteng – notable opportunities: – High concentration of the industry – Established and relatively-large other chemicals & man-made fibres industry – Hosts half of chemical-related businesses in SA – Hundreds of downstream businesses – Significant R&D capability by technology generators – Largest prospects for spinoff companies • Feedback from HEIs: – Many technologies are licenced to existing companies – Pharmaceuticals and cosmetics – most viable – Need for labs and manufacturing facilities
  • 22. Demand for business incubation services For businesses in development stage (Incubation) • Market validation • Technical feasibility/lab tests • Market studies and evaluations • IP evaluations and IP protection applications • Economic feasibility assessments • Engineering and pre-production prototypes • Marketing and business plans • Labs and manufacturing space For businesses in commercialisation stage (Post-incubation) • Production activities • Market monitoring • Business growth advice • Product support • Market diversification • Technology marketing • Licensing • Entrepreneurs frequently engaged/experts in technical matters – Insufficient knowledge and time for business and admin matters • Internal (to incubator) or third-party support is needed • Training and skills development – customised and practical learning
  • 23. Viability statement – business incubator • A truly chemical sector incubator → not practical – Half of incubatees should be from the sector – Existing business pipeline: • Majority non-chemical industry • Include chemical transformation • Marketing as “high-tech incubator” → not reasonable – Existing businesses within “material recovery” should be retained – Material recovery - innovative but not high-tech industry – Downstream chemicals – mainly medium-high tech industries
  • 24. Recommendations • Re-define the target market – Medium-tech chemical activities – Material recovery involving chemical transformation • Refrain from using “high-tech chemistry incubator” • Market as “downstream chemical and chemical materials recovery incubator with focus on innovative businesses” • Marketing efforts: – Rebrand – Intensively publicise “new Chemin” targeting past partnerships and new target markets – Initiate a business plan competition – Establish affiliations with HEIs and research facilities – Improve network and collaborations with the CSIR, ARC, etc. – Establish partnerships with potential funders and set-up in-house funds (where feasible)
  • 26. Soft-landing services potential target market • Foreign start-up companies: – In early concept stage – With a functional product and in early validation stage – Commercialised foreign start-ups looking to scale in South Africa and beyond • Returned SA ex-pats • SA scholars/researchers based overseas • Incubation graduate businesses from other countries interested in expanding their global markets
  • 27. Demand for soft-landing services • Current size → limited: – Sector-specific focus – Competition from other countries that are currently offering both financial and non-financial support to attract foreign start-ups – Competition from private sector and foreign government supported platforms in SA (embassies and other expat business networks) • Potential to attract → restricted : – Lack of track record in incubating high-tech businesses – Lack of experience in hosting foreign businesses – No established partnerships with other foreign incubators in the same sector
  • 28. Recommendations • Overall demand → insufficient in the immediate future – Using exiting staff may jeopardise the quality of services provided to incubatees – Hiring new staff not cost-effective at the moment • Refrain from offering these services as part of Chemin • A wider target market should be explored in the short- term (i.e. include other industries) • Recommended approach: – Unit within SEDA but outside Chemin – Focus on provision of services to businesses from a variety of sectors – Seek specific advise and services from specific incubators when needed (i.e. networking)
  • 30. Recommendations • Existing headquarters in Midrand (i.e. Willows Office Park) – not suitable for the incubator: – Not owned by Chemin - limited flexibility – Small office space to host incubatees (250 m²) – No manufacturing space – No longer available for lease • Midrand – generally an ideal location – Home to many “smart” and high-tech industries – Central location relative to: • HEIs and research institutions in Gauteng • Embassies and consulates • Central to the consumer/market • New location and offices should be chosen wisely: – Mogale City is not suitable (sub-part facility, small size, services supply challenges, remote location) – New office would need to offer both office space and manufacturing space (may make Mogale City facility redundant)
  • 32. Incubation framework Model  Non-profit Target market A innovative domestic venture operating in:  Downstream chemical sector  Waste recovery industry (chem. processes & formulations) Type  Primary focus: facility-based incubator  Secondary focus: virtual support Capacity & Expertise  Internal expertise  External expertise Tenant-businesses supported  8 – 10 Average incubation period  Three years Facility ownership  Rented (long-term lease) space  Customisable facilities for production activities Location  General location: Midrand, Gauteng  Site-specific requirements: o Easily accessible from the N1 o Accommodates light industries o Offers modern office facilities
  • 33. Incubation model Concept Phase Development Phase Commercialisation Phase Pre-incubation Incubation Post-incubation • Not Included as part of the programme • Pre-incubation support to be offered through universities Entry point: Stringent selection process Graduation: exit policy • Seed funding support for deserving tenants • Analysis and validation • Technology support Early commercialisation support Virtual post- incubation support
  • 34. Entry process • Complete application form • Presentation of the basic business plan to the selection committee Application • Post-concept phase • Innovation-based business model • Early stages of development with high-growth potential • Provide economic benefits to South Africa • Illustrated ability to pay incubator rents while they develop positive cash flow • At least one project champion fully committed and involved in the project • Business has legal freedom to operate • Business idea – financial viable • Preference – intention to set up a business in Gauteng Evaluation (criteria) • Support to be provided • Payment conditions • Incubation period • Progress monitoring and meetings • Exist policy Signing MOU and Lease Agreements
  • 35. Facility size and CAPEX requirements • Optimum space requirements – 872m² • CAPEX requirements: – Self build option: R6.3 million – Renting: R1.1 million – Collaboration with HEIs: almost as much as with R6.3 million excluding labs Space function Size per unit (m²) Number of units Total space (m²) Client office space 15 10 150 Incubation manager's office 15 1 15 Internal experts' offices 15 2 30 Administrator's office 12 1 12 Small boardroom 24 1 24 Large meeting room 51 1 51 Subtotal 282 Circulation factor (30%) 85 Usable square meters (office component) 367 Common area factor, including kitchen and canteen area, reception area, printer area (15%) 55 Total office component 422 Lab space 50 1 50 General light manufacturing & storage space 40 10 400 TOTAL 872
  • 36. HR composition • Minimum six permanent staff members: • External experts: – Registrar of preferred companies/individuals with track record and proof of expertise – Offering assistance that cannot be provided by internal experts – Hired on a need-based only Required Staff Number Contract type Management Incubation Manager 1 Full time Internal Experts 2 Full time Support staff Receptionist 1 Full time Admin 1 Full time General 1 Full time External experts Consultants Project based Project based
  • 37. Incubation stage services Secretarial services  Shared receptionist  Mail and business address Infrastructure and facility based services  Fully furnished office space  Manufacturing/storage space  Material handling equipment (hand trucks, lifts, etc.)  Lab facilities and equipment  Fully furnished training and meeting space  Fully furnished kitchen area  Canteen facilities  Internet access (high-speed)  Shared office equipment Funding and access to financing  Seed funding  Fundraising - access to external sources of funding Customised training and access to knowledge  Business training programmes  Link to higher education and their resources  Access to library and knowledge databases Business services  Technical Feasibility/Lab Test  Market Study and Evaluation  IP Management  Economic Feasibility  Engineering Prototype  Marketing Plan  Business Plan  Pre-Production Prototype  Market Validation  Product development  Market Monitoring  Business Growth  Product Support  Technology Marketing  Assigning/licensing  EIA authorisation Networking opportunities  Mentoring and coaching  Networking among incubatees  Linkages to experts, mentors and investors
  • 38. Post-incubation services • Virtual-based services • Range: – Assistance with increment of sales – Assistance with improving the production processes – Internationalisation – Technology transfer – Business model change
  • 39. Operating budget (estimate) Office and manufacturing space Total: R3.0 million pa • About R1.7 million for salaries and wages • R0.7 million for renting office and industrial space • R0.2 – utilities • R0.1 – maintenance and repairs Only office space Total: R2.5 million pa • About R1.7 million for salaries and wages • R0.4 million for renting office and industrial space • R0.1 – utilities • R0.05 – maintenance and repairs
  • 40. Seed funding requirements Services covered by seed funding  Technical feasibility (R45k)  Market Study and Evaluation (R60k)  IP Management (evaluation and protection) (R90k)  Business Plan (R150k)  Economic Feasibility (R100k)  Marketing Plan (Part of BP)  Market Validation (15% of product development cost)  Engineering Prototype  Pre-Production Prototype Services NOT covered by seed funding  Proof of Concept  Market Needs Assessment  Venture Assessment  Disclosure of Invention  Product development – mass production  Market Monitoring  Business Growth  Product Support  Market Diversification  Technology Marketing  Assigning/licensing  EIA authorisation R400-R500k Project dependent TOTAL SEED funding requirements: • R5 million per incubation round • Competition-based • Supports TEN incubatees physically located at the incubator • Prototypes to be funded using external sources
  • 41. Thank you Elena Broughton E-mail: elena@urban-econ.com Tel: +27 12 342 8687 Website: www.urban-econ.com
  • 42. Chemical sector and R&D classification R&D field The DTI classification SIC edition 5 (SIC5) and SIC edition 7 (SIC7) codes Food chemistry; Surface technology and coating; Selected basic material chemistry Sub-sector 6: Pure Functional & Specialities SIC5 335/SIC7 202: Other chemical products SIC7 201: Pharmaceuticals, medicinal chemical and botanical products Selected basic material chemistry Sub-sector 7: Bulk Formulated Chemical Pharmaceuticals; biotechnology; Micro-structure and nano- technology Sub-sector 8: Pharmaceuticals - Sub-sector 9: Consumer Formulated