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Prof. B Dinesh Prabhu P E S C E Mandya
Petrol Engine
Prof. B Dinesh Prabhu P E S C E Mandya
Engine Classifications
1.Application.
2.Basic engine design
Prof. B Dinesh Prabhu P E S C E Mandya
Engine Classifications…
3. Working cycle
4. Valve or port
design & location.
(c)
(a) Cross,
(b) Loop & (c) Uniflow Scavenging
Prof. B Dinesh Prabhu P E S C E Mandya
5. Fuel
6. Method of mixture preparation.
7. Method of ignition
8. Combustion chamber design.
9. Method of load control.
10.Method of cooling.
Engine Classifications…
Prof. B Dinesh Prabhu P E S C E Mandya
References:
• Microsoft Encarta
• Britanica Encyclopedia
• Theory & Practice in IC Engines By C F Taylor
• Fundamentals of I C Engines-J B Heywood
• Internal Combustion Engines-Ganesan
• Internal Combustion Engines-M L Mathur & S P
Sharma
Prof. B Dinesh Prabhu P E S C E Mandya
Chapter 2
2 Stroke & 4-stroke Cycle Engines
Principles of engine operation (SI & CI)
Scavenging -systems
-theoretical processes,
-parameters
-relative merits & demerits
Valve & Port timing diagrams
Port design
Scavenging pumps
Relative merits & demerits of engines
Prof. B Dinesh Prabhu P E S C E Mandya
Prof. B Dinesh Prabhu P E S C E Mandya
4-stroke Cycle SI Engine
Principle of Operation
• Cycle of operation is completed in 4-strokes
of the piston or 2 revolutions of the
crankshaft.
• Each stroke consists of 180°, of crankshaft
rotation and hence a cycle consists of
720°of crankshaft rotation.
Prof. B Dinesh Prabhu P E S C E Mandya
• The series of operations of
an ideal four-stroke SI engine are as
follows
Suction Stroke
Compression Stroke
Expansion or Power Stroke
Exhaust Stroke
Principle of Operation
Prof. B Dinesh Prabhu P E S C E Mandya
Principle of Operation
Prof. B Dinesh Prabhu P E S C E Mandya
Principle of Operation
Stroke Valve Position
Suction Stroke
Suction Valve open
Exhaust Valve closed
Compression Stroke Both Valves closed
Expansion or Power
Stroke
Both Valves closed
Exhaust Stroke
Exhaust Valve open
Suction Valve closed
Prof. B Dinesh Prabhu P E S C E Mandya
Suction Compression Ign.-Combn. Expansion Exhaust
4-stroke Cycle
SI Engine
Principle of Operation
Prof. B Dinesh Prabhu P E S C E Mandya
Valve timing diagram in
relation to the pressure
volume diagram
• Actual Valve Timing
(a) Mechanical factor
(b) Dynamic factor
- Intake valve timing
- Exhaust valve timing
Principle of Operation
Prof. B Dinesh Prabhu P E S C E Mandya
Actual Valve Timing
(a) Mechanical Factor
cam mechanisms, valve opening & abrupt
closing! mechanical – slow lifting & closing
to avoid noise, wear & bounce
(b) Dynamic Factor
charge inertia, tendency
- Intake valve timing -ram effect!
- Exhaust valve timing -increase in work
required to expel!
Prof. B Dinesh Prabhu P E S C E Mandya
injector injector injector injector injector
Prof. B Dinesh Prabhu P E S C E Mandya
Two-stroke Cycle Engine
principle of Operation
• 2 & 4 stroke – Difference! - method of filling cylinder
with fresh charge & removing burned gases from
cylinder
• 2 stroke engine suction is accomplished by
air/charge compressed in crankcase/by blower.
• No piston strokes required for suction/exhaust
operations. 2 piston strokes required to complete
cycle, compression and expansion or power stroke.
Prof. B Dinesh Prabhu P E S C E Mandya
Types of 2 Stroke Engines
•Based on scavenging method
i)Crankcase & ii) Separately scavenged engine
•Based on scavenging process (air flow)
i)Cross flow scavenging,
ii)Loop scavenging (MAN, Schnuerle, Curtis type)
iii)Uni-flow scavenging (opposed piston, poppet
valve, sleeve valve)
•Based on overall port-timing
i) Symmetrical & ii) Unsymmetrical scavenging
Prof. B Dinesh Prabhu P E S C E Mandya
Crankcase-scavenged
Prof. B Dinesh Prabhu P E S C E Mandya
Ideal & Actual Indicator
Diagrams for Two-stroke SI Engine
Prof. B Dinesh Prabhu P E S C E Mandya
Separately Scavenged Engine
Loop-scavenged 2-stroke Engine
Prof. B Dinesh Prabhu P E S C E Mandya
2-stroke
Crankcase-
scavenged,
Supercharged
&
4-stroke Engines
Valve Timing Diagrams
Prof. B Dinesh Prabhu P E S C E Mandya
Scavenging process
• The replacement of the products of
combustion in the cylinder from the previous
power stroke with fresh-air charge to be
burned in the next cycle .
• can be divided into four distinct periods
- Pre-blow down,
- Blow down,
- Scavenging &
- Additional-Charging
Prof. B Dinesh Prabhu P E S C E Mandya
Parameters
Delivery ratio
Delivery ratio usually varies between 1.2 to 1.5, except
for closed crankcase-scavenged, where it is less
than unity.
Scavenging efficiency
If means all gases existing in the cylinder at
the beginning of scavenging have been swept out
completely.
mass
reference
cycle
per
mixture)
(or
air
delivered
of
mass

del
R
charge
cylinder
trapped
of
mass
retained
mixture)
(or
air
delivered
of
mass

sc

1

sc

Prof. B Dinesh Prabhu P E S C E Mandya
Theoretical Scavenging Processes
Perfect
scavenging,
Perfect
mixing and
Complete
short
circuiting
Prof. B Dinesh Prabhu P E S C E Mandya
• The actual scavenging process is neither one
of perfect scavenging nor perfect mixing. It
probably consists partially of perfect
scavenging, mixing and short-circuiting.
• The first phase of the scavenging process is a
perfect scavenging process which then
gradually changes into a complete mixing
process
Theoretical Scavenging Processes
Prof. B Dinesh Prabhu P E S C E Mandya
Classification
Based On Scavenging Process
(a) Cross
Scavenging
Loop
Scavenging…,
(b) M.A.N. Type
(c) Schnuerle
Type
(d) Curtis Type
Prof. B Dinesh Prabhu P E S C E Mandya
Uni-flow
Scavenging
(a) Poppet Valve
(b) Opposed
Piston
(c) Sleeve Valve
Classification
Based On Scavenging Process…
Prof. B Dinesh Prabhu P E S C E Mandya
Uni-flow
Scavenging
Poppet Valve
Classification
Based On Scavenging Process…
Prof. B Dinesh Prabhu P E S C E Mandya
Classification Based On
Scavenging Process…
Reverse Flow
Scavenging
Prof. B Dinesh Prabhu P E S C E Mandya
Scavenging Efficiency
• comparison of the
merits of two cycle
engine air scavenging
methods
Prof. B Dinesh Prabhu P E S C E Mandya
Comparison Of Different
Scavengingsystems
• scavenging
efficiency, versus
delivery ratio of
different
scavenging
system
Prof. B Dinesh Prabhu P E S C E Mandya
Port Design
Depend on following important basic parameters
• Scavenging method
• Shape, inclination & width of ports
• Amount of air/charge delivered
• Scavenging pressure
• Mean inlet velocity –fn. of pr. Ratio, temp. of
scavenging & scavenging factor
• Duration (crank angle) of port opening &
average port height uncovered by piston
Prof. B Dinesh Prabhu P E S C E Mandya
Comparison of Two-stroke
SI And CI Engines
• 2-stroke SI engine suffers from
-fuel loss & idling difficulty.
-fuel loss & hence low indicated thermal efficiency
-More Dilution, Short Ckt., Back Firing at low speeds,
less air available for combustion after scavenging
-Fuel injection improves idling, avoids loss of fuel
and also eliminates backfiring as there is no fuel
present in the inlet system.
Prof. B Dinesh Prabhu P E S C E Mandya
Advantages & Disadvantages
of Two-stroke Engines
Advantages (over 4-stroke Engines)
• Power developed nearly twice compared
• Work required to overcome the friction of the exhaust and
suction strokes is saved.
• More uniform turning moment - lighter flywheel
• Engines lighter & occupy less space
• Construction is simple - reduces maintenance problems
• Because of scavenging, burnt gases do not remain in the
clearance space as in case of four-stroke engines.
Prof. B Dinesh Prabhu P E S C E Mandya
Disadvantages (over 4-stroke Engines)
• High speed - less efficient - reduced volumetric η
• Short ckt.ing increases fuel consumption & reduces the thermal
η
• Effective compression is less
• Liable to cause a heavier consumption of lubricating oil.
• With heavy loads, engines get heated due to excessive heat
produced. Also at light loads, running of engine is not very
smooth because of the increased dilution of charge.
Advantages & Disadvantages
of Two-stroke Engines
Prof. B Dinesh Prabhu P E S C E Mandya
The SI engine offers the following
advantages
• Low initial cost.
• Low weight for a given power output.
• Smaller size for a given power output.
• Easy starting.
• Less noise.
• Less objectionable exhaust gas odor and less
smoke.
SI and CI Engine application
Prof. B Dinesh Prabhu P E S C E Mandya
• The SI engine finds wide application in automobiles
because passenger comfort and in small airplanes
because of low weight.
• Two stroke petrol engines finds extensive use in
motor cycles, scooters, mopeds, pleasure motor
boats, etc., because of simplicity and low cost.
• The SI engine is also used for light mobile duty like
lawn movers, mobile generating sets, water pumps,
air compressors, etc...
SI engine application
Prof. B Dinesh Prabhu P E S C E Mandya
The CI engine offers the following advantages.
• Low specific fuel consumption at both full load and
part load conditions.
• Utilizes less expensive fuels.
• Reduced fire hazard,
• Long operating life.
• Better suited for supercharging.
• Better suited for two-stroke cycle operating, as there
is no loss of fuel in scavenging.
SI and CI Engine Application
Prof. B Dinesh Prabhu P E S C E Mandya
• Because of fuel economy the CI engine finds wide
usage in buses, trucks, locomotives, stationary
generating plants, heavy duty equipment such as
bulldozers, tractors and earthmoving machinery.
• Because of the reduced fire hazard the CI engine is
also used for confined installations & marine use.
• The great advantage of CI engine is lower fuel
consumption which counteracts the disadvantage of
higher initial cost, if engine used for long duties.
CI Engine application

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Petrol Engine Presentation USA.ppt

  • 1. Prof. B Dinesh Prabhu P E S C E Mandya Petrol Engine
  • 2. Prof. B Dinesh Prabhu P E S C E Mandya Engine Classifications 1.Application. 2.Basic engine design
  • 3. Prof. B Dinesh Prabhu P E S C E Mandya Engine Classifications… 3. Working cycle 4. Valve or port design & location. (c) (a) Cross, (b) Loop & (c) Uniflow Scavenging
  • 4. Prof. B Dinesh Prabhu P E S C E Mandya 5. Fuel 6. Method of mixture preparation. 7. Method of ignition 8. Combustion chamber design. 9. Method of load control. 10.Method of cooling. Engine Classifications…
  • 5. Prof. B Dinesh Prabhu P E S C E Mandya References: • Microsoft Encarta • Britanica Encyclopedia • Theory & Practice in IC Engines By C F Taylor • Fundamentals of I C Engines-J B Heywood • Internal Combustion Engines-Ganesan • Internal Combustion Engines-M L Mathur & S P Sharma
  • 6. Prof. B Dinesh Prabhu P E S C E Mandya Chapter 2 2 Stroke & 4-stroke Cycle Engines Principles of engine operation (SI & CI) Scavenging -systems -theoretical processes, -parameters -relative merits & demerits Valve & Port timing diagrams Port design Scavenging pumps Relative merits & demerits of engines
  • 7. Prof. B Dinesh Prabhu P E S C E Mandya
  • 8. Prof. B Dinesh Prabhu P E S C E Mandya 4-stroke Cycle SI Engine Principle of Operation • Cycle of operation is completed in 4-strokes of the piston or 2 revolutions of the crankshaft. • Each stroke consists of 180°, of crankshaft rotation and hence a cycle consists of 720°of crankshaft rotation.
  • 9. Prof. B Dinesh Prabhu P E S C E Mandya • The series of operations of an ideal four-stroke SI engine are as follows Suction Stroke Compression Stroke Expansion or Power Stroke Exhaust Stroke Principle of Operation
  • 10. Prof. B Dinesh Prabhu P E S C E Mandya Principle of Operation
  • 11. Prof. B Dinesh Prabhu P E S C E Mandya Principle of Operation Stroke Valve Position Suction Stroke Suction Valve open Exhaust Valve closed Compression Stroke Both Valves closed Expansion or Power Stroke Both Valves closed Exhaust Stroke Exhaust Valve open Suction Valve closed
  • 12. Prof. B Dinesh Prabhu P E S C E Mandya Suction Compression Ign.-Combn. Expansion Exhaust 4-stroke Cycle SI Engine Principle of Operation
  • 13. Prof. B Dinesh Prabhu P E S C E Mandya Valve timing diagram in relation to the pressure volume diagram • Actual Valve Timing (a) Mechanical factor (b) Dynamic factor - Intake valve timing - Exhaust valve timing Principle of Operation
  • 14. Prof. B Dinesh Prabhu P E S C E Mandya Actual Valve Timing (a) Mechanical Factor cam mechanisms, valve opening & abrupt closing! mechanical – slow lifting & closing to avoid noise, wear & bounce (b) Dynamic Factor charge inertia, tendency - Intake valve timing -ram effect! - Exhaust valve timing -increase in work required to expel!
  • 15. Prof. B Dinesh Prabhu P E S C E Mandya injector injector injector injector injector
  • 16. Prof. B Dinesh Prabhu P E S C E Mandya Two-stroke Cycle Engine principle of Operation • 2 & 4 stroke – Difference! - method of filling cylinder with fresh charge & removing burned gases from cylinder • 2 stroke engine suction is accomplished by air/charge compressed in crankcase/by blower. • No piston strokes required for suction/exhaust operations. 2 piston strokes required to complete cycle, compression and expansion or power stroke.
  • 17. Prof. B Dinesh Prabhu P E S C E Mandya Types of 2 Stroke Engines •Based on scavenging method i)Crankcase & ii) Separately scavenged engine •Based on scavenging process (air flow) i)Cross flow scavenging, ii)Loop scavenging (MAN, Schnuerle, Curtis type) iii)Uni-flow scavenging (opposed piston, poppet valve, sleeve valve) •Based on overall port-timing i) Symmetrical & ii) Unsymmetrical scavenging
  • 18. Prof. B Dinesh Prabhu P E S C E Mandya Crankcase-scavenged
  • 19. Prof. B Dinesh Prabhu P E S C E Mandya Ideal & Actual Indicator Diagrams for Two-stroke SI Engine
  • 20. Prof. B Dinesh Prabhu P E S C E Mandya Separately Scavenged Engine Loop-scavenged 2-stroke Engine
  • 21. Prof. B Dinesh Prabhu P E S C E Mandya 2-stroke Crankcase- scavenged, Supercharged & 4-stroke Engines Valve Timing Diagrams
  • 22. Prof. B Dinesh Prabhu P E S C E Mandya Scavenging process • The replacement of the products of combustion in the cylinder from the previous power stroke with fresh-air charge to be burned in the next cycle . • can be divided into four distinct periods - Pre-blow down, - Blow down, - Scavenging & - Additional-Charging
  • 23. Prof. B Dinesh Prabhu P E S C E Mandya Parameters Delivery ratio Delivery ratio usually varies between 1.2 to 1.5, except for closed crankcase-scavenged, where it is less than unity. Scavenging efficiency If means all gases existing in the cylinder at the beginning of scavenging have been swept out completely. mass reference cycle per mixture) (or air delivered of mass  del R charge cylinder trapped of mass retained mixture) (or air delivered of mass  sc  1  sc 
  • 24. Prof. B Dinesh Prabhu P E S C E Mandya Theoretical Scavenging Processes Perfect scavenging, Perfect mixing and Complete short circuiting
  • 25. Prof. B Dinesh Prabhu P E S C E Mandya • The actual scavenging process is neither one of perfect scavenging nor perfect mixing. It probably consists partially of perfect scavenging, mixing and short-circuiting. • The first phase of the scavenging process is a perfect scavenging process which then gradually changes into a complete mixing process Theoretical Scavenging Processes
  • 26. Prof. B Dinesh Prabhu P E S C E Mandya Classification Based On Scavenging Process (a) Cross Scavenging Loop Scavenging…, (b) M.A.N. Type (c) Schnuerle Type (d) Curtis Type
  • 27. Prof. B Dinesh Prabhu P E S C E Mandya Uni-flow Scavenging (a) Poppet Valve (b) Opposed Piston (c) Sleeve Valve Classification Based On Scavenging Process…
  • 28. Prof. B Dinesh Prabhu P E S C E Mandya Uni-flow Scavenging Poppet Valve Classification Based On Scavenging Process…
  • 29. Prof. B Dinesh Prabhu P E S C E Mandya Classification Based On Scavenging Process… Reverse Flow Scavenging
  • 30. Prof. B Dinesh Prabhu P E S C E Mandya Scavenging Efficiency • comparison of the merits of two cycle engine air scavenging methods
  • 31. Prof. B Dinesh Prabhu P E S C E Mandya Comparison Of Different Scavengingsystems • scavenging efficiency, versus delivery ratio of different scavenging system
  • 32. Prof. B Dinesh Prabhu P E S C E Mandya Port Design Depend on following important basic parameters • Scavenging method • Shape, inclination & width of ports • Amount of air/charge delivered • Scavenging pressure • Mean inlet velocity –fn. of pr. Ratio, temp. of scavenging & scavenging factor • Duration (crank angle) of port opening & average port height uncovered by piston
  • 33. Prof. B Dinesh Prabhu P E S C E Mandya Comparison of Two-stroke SI And CI Engines • 2-stroke SI engine suffers from -fuel loss & idling difficulty. -fuel loss & hence low indicated thermal efficiency -More Dilution, Short Ckt., Back Firing at low speeds, less air available for combustion after scavenging -Fuel injection improves idling, avoids loss of fuel and also eliminates backfiring as there is no fuel present in the inlet system.
  • 34. Prof. B Dinesh Prabhu P E S C E Mandya Advantages & Disadvantages of Two-stroke Engines Advantages (over 4-stroke Engines) • Power developed nearly twice compared • Work required to overcome the friction of the exhaust and suction strokes is saved. • More uniform turning moment - lighter flywheel • Engines lighter & occupy less space • Construction is simple - reduces maintenance problems • Because of scavenging, burnt gases do not remain in the clearance space as in case of four-stroke engines.
  • 35. Prof. B Dinesh Prabhu P E S C E Mandya Disadvantages (over 4-stroke Engines) • High speed - less efficient - reduced volumetric η • Short ckt.ing increases fuel consumption & reduces the thermal η • Effective compression is less • Liable to cause a heavier consumption of lubricating oil. • With heavy loads, engines get heated due to excessive heat produced. Also at light loads, running of engine is not very smooth because of the increased dilution of charge. Advantages & Disadvantages of Two-stroke Engines
  • 36. Prof. B Dinesh Prabhu P E S C E Mandya The SI engine offers the following advantages • Low initial cost. • Low weight for a given power output. • Smaller size for a given power output. • Easy starting. • Less noise. • Less objectionable exhaust gas odor and less smoke. SI and CI Engine application
  • 37. Prof. B Dinesh Prabhu P E S C E Mandya • The SI engine finds wide application in automobiles because passenger comfort and in small airplanes because of low weight. • Two stroke petrol engines finds extensive use in motor cycles, scooters, mopeds, pleasure motor boats, etc., because of simplicity and low cost. • The SI engine is also used for light mobile duty like lawn movers, mobile generating sets, water pumps, air compressors, etc... SI engine application
  • 38. Prof. B Dinesh Prabhu P E S C E Mandya The CI engine offers the following advantages. • Low specific fuel consumption at both full load and part load conditions. • Utilizes less expensive fuels. • Reduced fire hazard, • Long operating life. • Better suited for supercharging. • Better suited for two-stroke cycle operating, as there is no loss of fuel in scavenging. SI and CI Engine Application
  • 39. Prof. B Dinesh Prabhu P E S C E Mandya • Because of fuel economy the CI engine finds wide usage in buses, trucks, locomotives, stationary generating plants, heavy duty equipment such as bulldozers, tractors and earthmoving machinery. • Because of the reduced fire hazard the CI engine is also used for confined installations & marine use. • The great advantage of CI engine is lower fuel consumption which counteracts the disadvantage of higher initial cost, if engine used for long duties. CI Engine application