1. Rachhpal Malhi
39049 Durand Court
Sterling Heights, MI 48310
Phone – 586-979-9349
OBJECTIVE:
To work for a company where I can apply my knowledge supervisory and organization skills,
problem-solving and communication skills can be applied and where there is room for growth
and advancement.
EMPLOYEMENT:
5/2012-5/2013
Lear Southfield and Lear India
Startup seating foam line racetrack.
Lear Chennai, India and Lear Nasik, India
Worked as a process manager- process engineer.
5/2013-9/2015 IMA Process Engineer
Seating foam process engineer.
7/1991 – 9/2008 Lear Corporation – Detroit, MI
Process Control Foam Technician and Supervisor
 Executed daily operation of Foam-In-Place (FIP) and Pour-In-Place (PIP) machines.
 Utilized principles and technologies of chemistry, physics, mathematics, engineering and
related physical and natural sciences.
 Conducted research to develop new and improves chemical manufacturing processes.
 Exercised judgment to compromise between process requirements, economic evaluation,
operator effectiveness and physical and health hazards.
 Performed tests and took measurements throughout stages of production to determine
degree of control over variables such as temperature, density, specific gravity, and
pressure.
 Responsible for training all supervisors to control process calibration and produce better
quality products.
 Responsible for the maintenance, quality and upkeep of the polyurethane foam
components and products within the plant.
 Performed on a daily basis, chemical system calibrations, on-site trouble shooting, quality
adjustments as well as general supervisory responsibilities.

2.  Involved in the prototype testing of various tooling set-up and applicability in Foam-In-
Place and on the Foam Line.
 Instrumental in the 2007 launch of the Lear Mexico Fuentes Plant located in Juarez,
Mexico. Responsible for the operating process, development and chemical manufacturing
processes, also trained the maintenance employees on the process.
 Instrumental in the 2006 launch in Alabama. Responsible for the operating process
development and chemical manufacturing processes, also trained the maintenance
employees on the process.
 Instrumental in the 1998 launch in China, set up foam seating operation, responsible for
the operating process, development and chemical manufacturing processes, also trained
the maintenance employees on the process.
9/1983-7/1991
Lear Corporation – Ajax, Canada
Production Supervisor
 Responsible for overseeing the production of the headrest of GM vehicles and
seating foam pads for GM vehicles using TDI foam.
 Supervised and coordinated the activities of workers.
 Executed daily operation of production schedule.
 Interpreted company policies to workers and enforces safety regulations.
 Instrumental in the training of new supervisors and employees.
 Suggested changes in working condition and use of equipment to increase
efficiency of shop, department and work crew.
 Recommended measured to improve production methods, equipment performance
and quality of products.
1/1979-9/1983
ITT- Canton, Canada
Machine Operator
Responsible for the operation of a lathe and injection-molding machine.
EDUCATION: DAV College – India – 13th Grade
CERTIFICATIONS AND TRAINING:
 Supervisor Managements Techniques
 QS9000 “Training the Trainer Classes
 Six-Sigma – Green Belt Certified
 HazMat Training
 Safe Chemical Handling and Disposal Training
 Fanuc Robotics Basic Training
 Race Track Foam Metering Machine for Calibration and Parameter Setup
 Statistical Process Control (SPC)
 References Available Upon Request