Presentation on Industry 4.0 and role cables to provider interconnection. Various types of cables and future trends of cables.

1. VDMA Industry
Fourth Stage of Industrialization

2. LEONI VDMA 7/4/2017 2
What is Industry 4.0

3. IoT, IoS & IoP
LEONI VDMA 7/4/2017 3
10 6-108
10 7-109 10 4-106

4. Horizontal Value Network
LEONI VDMA 7/4/2017 4

5. Building Blocks of Industry 4.0
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ANALYTICS
MOBILE
COMMUNITIES
ROBOTICS
M2M
CLOUD
3d PRINTING
INDUSTRY 4.0
paperless factory
up-to-date reporting,
flexible shift-planning
user-centric
on-demand info
responsive
Online storage
computation solution
online collaboration
data loss prevention
inter-company connectivity
big data analytics
In-memory computing
multi Machine
interface
highest degree
automation
order triggers process
RFID Tracking
Edge Analytics
data preprocessing
by Smart Products
transfer, store, process &
analyze
Machine real time data
data refinement
only utilize metal required
Shorter turnaround time
Avoid complex process
weight reduction
cost reduction
Leverage M2M systems
intelligent flows
problem solving capabilities
Do mundane work
COBOT (Co-Robots)
Industry 4.0 as the fourth phase in the digitization of the manufacturing sector, driven by five disruptions:
1. Rise in data volumes 2. Advanced robotics
3. Emergence of predictive analytics, 4. 3-D printing/additive manufacturing
5. IOT (Cyber Physical things) & augmented-reality

6. LEONI VDMA 7/4/2017 6Fußzeile 6
The Traditional Factory → Smart Factory
Ethernet
SCADA
setup production
setup production
PLC
unknown
positions
fixed locations
hierarchical
shorter product life cycles
individualized products
international competition
quality demand
Information and communication
technologies

7. Smart Technologies
Case Studies – Wind Farm
Front turbines in wind parks deliver more power than those in the back
For optimized wind energy distribution through-out the park front turbines have to be
throttled
The high complexity and dynamic of environmental conditions make manual control
complicated and time consuming
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Each turbine collects its environmental and
performance data and communicates it in real time
to a control unit
A central intelligence decides about every single
turbine performance to optimize overall park
performance
Significant cost reduction
Revenue growth
Vertical IT integration
Community of Turbines interacting with each other

8. Decentralized Production Control
LEONI VDMA 7/4/2017 8
Customer
Machine #1A
Machine #1B
Machine #1C
Machine #2 Machine #3
CPPS interact in a multi-
agent system like a
marketplace of production
services, and machines
configure themselves
automatically
Cyber-physical components carrying
all process information are triggered
by the order
OrderOrder
In the smart factory, operational flexibility and productivity
increase dramatically as finite capacities allocate themselves
in the most efficient way and contradicting targets and
constraints are taken into account
M2M communication
Material Flow

9. Smart Machines – Cyber Physical Systems
A cyber-physical system (CPS)
is a mechanism controlled or
monitored by computer-based
algorithms, tightly integrated with
the internet and its users.
Dual Serial Data Connectivity
-M2M
-Internet
LEONI VDMA 7/4/2017 9
Co-Bot
Cyber Physical
Fleet
AR Guide
Intelligent Stores
Digital
Pumps

10. Data Cable Highways - Nervous system of
Industry 4.0
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The Architecture of Cyber Physical System
Connections form the
base of the pyramid

11. Evolution of Cable Systems
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Cablecomplexity
Low Capacitance
Control Cables
Field Bus Systems
Smart/Intelligent
Cable
<1Mbit >1 & <20Mbit >100Mbit
Timeline
Speed
19802020
transmission time
>20msec 1-20msec <100μSec

12. The Tree-Roots, Stem and Branches
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Roots – Existing Products
Stem – Cabling Solutions
Branches – Application
specific Intelligent Cables
Highly Flexible Cables with
cores for Power, Control and
communication
An expert can develop products
with specified feature for
different Specialized &
Diversified applications,.

13. Cables – Preference of Majority
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A Sensor generates
terabytes
data
each working day.
LIGHT SENSOR
HEAT SENSOR
VIBRATION SENSOR
Huge Data to be handled
More Energy per byte of wireless transmission
Cyber Security attacks
Accessible range limited by source
Deterministic time performance
Interference of signal
30
source:- http://www.elektroniknet.de

14. Levels of Communication
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From supervisory level to
Actuator Level, LEONI
contributes at all levels of
Automation pyramid in Cables
and System Solutions.

15. Cabling Solutions/Products available
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Radiation-proof
Perspiration-proof
Abrasion-proof
Suitable for drag
chains
Heat resistant
Flame retardant
Zero halogen
Silicon free
Oil resistant

16. LEONI VDMA 7/4/2017 16
Current offerings
FieldLink® MC - Motion Control Cables for Drives
• Fixed and Drag line Compatible
• Hybrid construction
• Robust yet flexible under high mechanical loads
• Designed for harsh industrial Environments
• Confirming to International standards UL, CSA, DESINA
• Combined Energy supply and data transfer
• Up to 85% Reduction in wiring expenditure
• Withstand 10 million bending cycles
Hybrid Cables
• Information on positioning and control of drive.
• Data and Programming application
• Withstand 10 million bending cycles
Feedback Cables
• Highly Flexible For flexible and trailing applications
• EMC compatible, insusceptible to electrical interferences
• With brakes and thermistor (optional)
Power Cables

17. LEONI VDMA 7/4/2017 17
ICONRSafe, ICONChem, ICON Base, and ICON Arctic
wide range designed for various bus systems
available in standard and special designs
Foundation™ Fieldbus, Profibus DP and PA, CAN and Modbus.
ICON Bus - for state-of-the-art automation technology
control cables with multi-stranded conductors twisted in layers
available with different color codes, with or without screen.
fixed installation and occasional flexible application.
ICON Flex - Flexible Control cables
300/500 V
Conductor class 5
Insulation PVC/LSZH
Outer sheath PVC/LSZH
Color Black & one core Green-Yellow
Oil Resistant and resistant to flame propagation
Current offerings – “Made In India”

18. Smart / Intelligent Cables
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New Features
Harsher
Environments
Special
Applications
New Materials
New
Manufacturing
Processes
3D-Printing
Embedded
Sensors
High Pressure
application
Graphene,
Ceramics
Carbon Fiber
Foundry
automates

19. Emerging Technology Hype Cycle
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LEONI offers ‘Made in India’ products currently, and will be able offer cable products of future and
future cabling solutions through its Global Technical competence, R & D and Manufacturing
Locations.
Source:- www.Gartner.com

20. Conclusions
Smart, connected machines are one of the key building blocks of the Industry 4.0
►Connected Factory: machines interacting with each other and the Internet!
►Industry 4.0 depends on base of 24 X 7 uninterrupted secure Communication channels.
►The connections willl be balanced between Wireless and advanced hard-wired connections.
►The smart factory – a mechatronics system with an increasing amount sensors, communication
channels, real time data and software.
2.Industry 4.0 will emphasize a “Closed Loop Product Lifecycle Management”
►IoT, IoS and IoP integration scenarios: digitally integrated engineering, vertically integrated
manufacturing, and horizontal integration along the value chain
►Tracking of Products since “before birth” in production over design, usage, service, closing the loop
to product life cycle.
►►A systems engineering approach– integrating mechanics, electricals, connections, electronics and
software development
3.Business models will change based on the Cyber Physical Machines
►Smart Connected Products and the Product Cloud are the foundation of new business models.
►Systems of systems integrate various product clouds and Cyber-Physical Machines based business
models
►Closed-loop Product Lifecycle Management connects design, production, usage, and service
►Cyber security shall take the center stage in designing of the factory, and cable connections shall be
mainstay of secured communication.
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21. LEONI VDMA 7/4/2017 21
THANK YOU!

22. LEONI VDMA 7/4/2017 22
Smart Machines – Cyber Physical Systems