High rise dry walls for industrial construction, Light weight, 2 hr fire rated & sound rated dry walls.

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INNOVATIVE
VASTUNIRMAN PVT.LTD.

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DNA
Enjoying the creation of simplified construction by Passion
and Optimism
Mission
To serve the industry with simplified construction products &
solutions to optimize resources & deliver operational
excellence by adding value to all stakeholders of the industry
Vision
It is our endeavor to become the most preferred world class
brand in construction solution and services

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Core strength
 Capable to execute project on Design & Build basis in the
domain of Dry construction work.
 Around 100 labors on company pay role with consistent
training to improvise skill set.
 We use Battery operated equipment's for faster and safe
work.
We use Personal Protective Equipment's(PPE) for safe
work.

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OUR SERVICES
1. DRYWALLS
2. CEILING
3. SECONDARY GRID
4. LOUVER
5. ENCLOSURE
6. FIRE CURTAIN& WINDOWS

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1. DRYWALL
DRYWALL FOR DIFFERENT PERFORMANCE
NORMAL DRYWALL
FIRE RATED DRYWALL
ACOUSTIC DRYWALL
MOISTURE RESISTANCE DRYWALL
IMPACT RESISTANT DRYWALL

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• Client wants wall without any support at the top
• They do not want any column beam structure of the wall
to be seen
• Wall should be 2 hr fire rated
• We created wall self standing anchored only into RCC
Tremix floor for 12 mtr. height & 20 mtr. 2 bays of wall,
designed based on to generic documents
• Wall area 450 sq. mtr., wall thickness 510 mm
• Total work finished in 33 days
Case study – L'Oreal India – 2005 - 2006

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Fabrication of GI framing in process.

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Erected framing in position

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Connection details

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2 layers of boards being fixed
onto framing
Fire rated expansion joint

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Finished wall with painting

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Case study : L'Oreal India 15 Mtr High Self
standing wall 2011-2012

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• Drywall for engine assembly line
• 180 mtr x 10.3 mtr & 13 mtr x 24 mtr.
• Completed in 75 days with 2 coats of gypsum top coat
• Gantries of 10 tons from both sides of the long wall
• All walls designed for 25 kg per sq. mtr lateral pressure
• Total wall area 3200 sq. mtr.
Case study - Cummins India – 2007 -2008

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Longitudinal view of the assembly plant with drywalls on sides & gantry
of 10 tons

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Door opening of rapid action door size 4 mtr x 4 mtr.

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Window openings in drywalls

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Cummins gable end wall 24 mtr x 13’9 mtr.

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Connection between structural steel & drywall

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Working with access platform

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View of the painted drywall

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View of the painted drywall

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Gable end of the wall
Case study : JSW Sever field India Pvt. Ltd. – 2009-2010
• Wall between plant &
plant office area.
• Wall is 60 Db sound
rated
• Wall height 11 mtr - 9
mtr & length 100 mtr.
• Decision of the wall came
in after finishing the
Mezzanine floor.
• Wall area 1150 sq. mtr.
finished in 40 days.

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Length of wall from plant side

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• Wall between sub-station & plant, 1 hr fire rated.
• Wall designed within 220 mm thickness.
• Wall height 18 mtr – 9 mtr & length 100 mtr
• Roll up shutter fabrication designed to fit in within wall
thickness.
• Drytech Insulation clip to hold the glass-wool in
position.
• Total area done with drywall 32,500 sq. mtr. Within 10
months.
Case study– Manufacturing plant –2011-2013

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Light gauge steel framing for high-rise drywall

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Perfectly fit glass wool insulation in position with insulation clip

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High-rise drywall

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Height of wall from up to 15 mtr
& 18 mtr.
Expansion joint in wall

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Length of wall up to 100 mtr. & height at monitor 18 mtr.

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Length of wall from plant side

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Case Study - Tata Cummins Limited-2013-14
• Drywall: 2hr Fire rated wall
• Length of wall: 165 mtr.
• Height of wall: 13.5 mtr.

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2hr. fire rated wall
Max height of wall 13.5mtr. and length of wall 165mtr.

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Case Study - SCA Hygeine-2014-15
• 2 hr. fire rated wall-2150 sq.mtr.
• Normal drywall for office area
• Length of normal drywall:100m
• Height of normal drywall:4m

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2 hr. Fire rated wall
Maximum height of wall up to 13mtr

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Normal drywall
.

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Case study– BKT, Bhuj, Gujarat – 2013-2014
• Drywalls up to height of 11 mtr – 8000 sq. mtr.
• Drywall upto the length of 255 RMT.
• Self standing drywalls up to height of 5.5 mtr – 2500 sq. mtr.

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Drywalls Up to 11mtr.height
Length of wall 255 mtr with height of 11mtr.

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Self standing drywall (Without top support)
Height up to 5.5mtr.

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Case Study – Nivea India Private Limited - 2014-15
• 2 hr. Fire rated wall-1500 sq.mtr.
• Normal drywall for office area up to 5mtr.height-2500
sq.mtr.

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2hr. fire rated wall up to 11.8 mtr.
2hr.fire rated wall 73mtr. long and 11.8mtr. high

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Framing for normal drywall up to 5mtr.height
.

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Case study : External Wall @ New Holland – 2015-2016
Client’s Requirement:
Client wants to expand his factory later on in future. So the
current external wall can be used as an Internal wall.
Solution we provided:
We designed the wall currently as External wall of 1750 Sq.
Mtr. and upto height of 14 mtrs. considering the Wind
Pressure of 110Kg per Sq. Mtr. with external colour coated
sheet cladding to perform in the external atmosphere.
In future, this sheet cladding can be removed and wall will
be ready as Finished Internal wall, in case of expansion.

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Work in Progress – 1750 Sq. Mtr.
External Wall upto 14 mtr. height
Semi Finished Wall with
External sheeting

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Finished Exterior Wall with Sheet Cladding

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Case Study: Moisture resistant Drywall @
Adler Mediequip Pvt. Ltd. 2015-2016
Client’s Requirement:
Client wanted MS Fabrication with Calcium Silicate Board
in partition with moisture resistance.
Solution we provided:
Drywall of 1100 Sq. Mtr. upto 5 mtrs. height
We converted the requirement of Calcium Silicate Board to
the equivalent product consisting of Moisture resistant
Board.

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Moisture resistant Drywall @ Adler Mediequip Pvt. Ltd. 2015-2016
Drywall of 1100 Sq. Mtr. upto 5 mtrs. height

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Case study :Fire rated Drywall partition @ Ashoka
Hospital
2016-2017
Client’s Requirement:
Client required Paper less drywall having fire resistance
and acoustic value of 44STC
Solution we provided:
We designed 1hr fire rated wall for 4m height using
galvalume and USG fiber rock board.
Total quantity of work: 5831 sqm

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Case Study: Inclined & curved profile walls @
Cummins MFH 2016-17
Client’s Requirement:
Client required double skin inclined and curved profile
walls
Solution we provided:
We designed 620 sqmt. of double skin partition of 70°
inclined wall and curved profile wall with drywall system
having capacity to take 60kg/m2 loading of screen and LED
TV.

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Inclined walls

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Curved walls

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Case Study: Drywall at Pharmaceutical plant ,Kolar
2016-2017
•2hr fire rated wall -3975 sqm
•Normal Drwall-10,000 sqm
•Moisture resistant Drywall- 539 sqm
•Drywall cladding –1778 sqm
•Toilet area drywall -2863 sqm

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2hr fire rated wall

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Normal Gypsum wall

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Cladding wall

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TOILET AREA DRYWALL
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Finished surface Toilet wall framing

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2.FALSE CEILING
DIFFERENT TYPES OF FALSE CEILING
GYPSUM CEILING
GRID CEILING
METAL CEILING

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Delhi International Airport
Scope of work
• Gypsum ceiling and Metal ceiling
• Work excuted for 80900 sq.mtr metal ceiling
• Location of work: Domestic Pier Terminal T3

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Delhi International Airport

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Delhi International Airport
Metal ceiling
Gypsum ceiling around
metal ceiling

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•Gypsum ceiling – 200 sqm
•Grid ceiling- 1000 sqm
Case Study - SCA Hygeine-2014-15

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Grid ceiling

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• False ceiling with tee grid and PVC laminated gypsum
tiles with bubble insulation on top.
Case study– BKT, Bhuj, Gujarat – 2013-2014

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PVC Laminated gypsum false ceiling with tee grid in grid size of
600 mm x 1200 mm

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T-grid ceiling with PVC tile-5800 sq.mtr.
Case Study – Nivea India Private Limited - 2014-15

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T-Grid ceiling with PVC tile
PVC tile with 600x600 grid

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•Grid ceiling – 6336sqm
•Normal Gypsum ceiling- 2880sqm
•Moisture resistant ceiling -548sqm
•Metal grid ceiling- 148sqm
Case Study: ceiling works @ Pharmaceutical plant
,Kolar
2016-2017

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Grid ceiling

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3. SECONDARY GRID

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Case study– BKT, Bhuj, Gujarat – 2013-2014
• Secondary Grid for false ceiling – 30, 000 sq. mtr.
Secondary grid system for services such as electrical light
fittings, and cable trays designed for 25 kg per sq.mtr. dead load

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Case Study – Nivea India Private Limited - 2014-15
• Secondary substructure-5800 sq.mtr
Secondary grid designed for 40 kg per sq. mtr.
including dead load

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Secondary Substructure

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4. LOUVERS

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Case Study: Louvers @ Pharmaceutical Plant ,Kolar
2016-2017
• Scope of work: 1461 SQM
• Strip louvers with 40% opening ratio.
• Max. height of work is 14mtrs.
• Designed for external local wind pressure

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Louver details

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5. FIRE CURTAIN AND WINDOWS

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Case Study - Tata Cummins Limited-2013-14
• 2 hr. Fire curtain up to maximum opening of 5.5x4.2mtr.
• 2 hr. Fire rated window

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2 hr. Fire rated window with fire resistant drywall
Fire rated window -90sq.mtr

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2 hr.Fire rated curtain
.

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Case Study: Fire rated curtain @ Cummins
technical centre ,Kothrud 2016-17
Client’s Requirement:
Client required 2hr fire rated partition above the existing
engine test cells.
Site constraints:
Due to serious constraint at site for conventional drywall
construction we provided following solution.
Solution we provided:
We designed 2hr fire rated curtain (120min integrity only)
along with necessary skeleton fabrication.

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2hr fire Curtain Framing
LGS framing designed for 20kg/m2
lateral pressure and l/240 deflection

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2hr fire curtain
Stainless steel reinforced
glass fiber fabric of 0.4mm thk
120min Integrity only

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Case Study: Fire rated windows @Pharmaceutical ,Kolar
2016-2017
120MIN. Fire rated integrity (120 EW) Fully Glazed
6mm thk. schott pyran s glass

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6. ENCLOSURE

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Case study : 3M India Pvt. Ltd.– 2012-2013
• Shop Offices in plant 650 sq. mtr.
• Cold formed GI steel fabricated skeleton of Light gauge steel
sections installed at site over RCC Tremix floor & structure
steel frame work.
• All internal & external walls in wet area gypsum
plasterboard.
• Drywall is designed for 20 kg/sq. mtr lateral pressure.
• All doors and windows in aluminum.

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Case study : Cummins QSK Shop Offices – 2013-2014
• Shop Offices in plant 720 sq. mtr.
• Cold formed GI steel fabricated skeleton of Light gauge
steel sections installed at site over RCC Tremix floor.
• All internal & external walls in gypsum plasterboard.
• External walls and few internal walls are designed as load
bearing walls.
• Structure is designed for 40 kg/sq. mtr loading for roof
with coil coated sheeting as roof.
• Internally mineral fibre false ceiling
• All doors and windows in aluminum.
• All services done inside such as electrical, HVAC, fire &
smoke.

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Cummins QSK shop offices in the plant

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Cummins QSK shop offices in
the plant
Internal offices of self standing
enclosure

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Case study : Drytech Toilet Block
@ Goethe Institute – 2015-2016
Client’s Requirement: External Toilet Block
Solution we provided: We executed the work with Light
Gauge Steel Structure with Cement Board Cladding,
replacing conventional work in Brick and mortar.

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Light Gauge Steel Structure Finished Drytech Toilet Block

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Painted Drytech Toilet Block

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Case study : 19mm thick single layered Enclosure @ TCL,
Phaltan – 2015-2016
Client’s Requirement:
Client wanted to office enclosure with MS-Framing with
double layered boarding along with Fire and Moisture
Resistance.
Solution we provided:
We designed the wall with 19mm thick Single layered shaft
liner Board instead of Double Boarding; providing Fire and
Moisture Resistance.

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Light Gauge Steel Structure
Boarding with 19mm thick
Single layered shaft liner Board

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Painted EnclosureBoarding with 19mm thk board

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Case Study: G + 1 Enclosure @ Hirschvogel -
2015 -2016
Client’s Requirement:
Client required Conventional Enclosure in the plant.
Solution we provided:
We designed Live Load at 500Kg per Sq. mtr. upto a height
of 6 mtrs. Office Enclosure designed and built in LGSF
instead of conventional construction

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G + 1 Enclosure @ Hirschvogel 2015 -2016

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Few of our clients around Pune & nationally
• Kasturi Housing - metal false ceiling.
• Corning Technologies India Pvt. Ltd.– 2 hr firewall
• Faber India - 2 hr fire wall.
• Shimizu Corporation India Pvt. Ltd.
• Shapoorji Pallonji Co.Ltd.
• VW India Pvt.Ltd.- 2 hr fire wall.
• Delhi International Airport – metal, gypsum & mineral fiber
ceilings.- 100,000 sq. mtr – T3 domestic pier
• Soktas Spinning Mills, Kolhapur – ceiling & drywall.
• Balkrishna Tire Industries-drywall, self standing drywall,
secondary substructure, PVC grid ceiling.

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Contact Us
Innovative Vastunirman Pvt. Ltd.
Address: “Anurag Apartment”, Plot No-79,
Right Bhusari Colony,
Paud Road, Kothrud,
Pune - 411 038.
Tel.: +91 - 20 - 25280115 / 116
Mob.: +91 - 9552523596
Email: enquiry@innovastu.com | sales@innovastu.com
Website: www.innovastu.com