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Contents
	1.	 Introduction. . . . . . . . . . 34
	 2.	 Properties of SF6
. . . . . . 34
	 3.	 Advantages of SF6
		technology. . . . . . . . . . . 34
	 4.	 Environmental impact. . 35
	 5.	 Health and safety. . . . . . 36
	 6.	 The closed cycle concept
		 and its implementation
		 in Standards. . . . . . . . . . 36
	7.	 Regulations . . . . . . . . . . 36	
	 8.	 Alternatives to SF6
		technology. . . . . . . . . . . 37
	 9.	 Interrupting performance
		 of high voltage circuit
		breakers. . . . . . . . . . . . . 38
	10.	 Conclusions. . . . . . . . . . 39
	11.	 References. . . . . . . . . . . 39
P A P E RPOSITION
	34 	No. 274 - June 2014 ELECTRA
CIGRE Position Paper on the Application of SF6
in Transmission and Distribution Networks
Peter Glaubitz, Silvio Stangherlin, Jean-Marc Biasse, Falko Meyer, Mathieu Dallet,
Mario Prüfert, Roland Kurte, Toshiyuki Saida, Kyoichi Uehara, Pascale Prieur, H. Ito,
E. Kynast, A. Janssen, R. Smeets, D. Dufournet
Introduction
SF6
is essential for the transmission and distribution equipment and switchgear,because
of its excellent dielectric, arc quenching, heat transfer and chemical recombination
properties.
This has been successfully proven since the 1960s for high-voltage equipment and
since beginning of the 1980s for medium-voltage equipment. The size of equipment
and switchgear has been significantly reduced since the beginning of the SF6
technology.
Nowadays, SF6
technology is even more important to bring bulk power at high-voltage
level closer to the consumers as for mega cities.
Moreover, compact SF6
switchgear support applications such as offshore platforms or
wind power installations where small sizes and light weights are requested.
In spite of all the technical advantages of the SF6
technology, SF6
is a potent greenhouse
gas which is covered by the Kyoto Protocol [1]. Therefore SF6
must be managed within a
closed cycle, avoiding any deliberate release to the atmosphere. During the last 20 years, as
a consequence, significant effort has been undertaken to reduce SF6
emissions. The focus
for manufacturers and asset owners was on finding ways of increasing the tightness of
equipment and reducing handling losses.
In spite of the fact that during the last 30 years significant efforts were made to search
for SF6
alternatives, no industrially viable alternative to SF6
technology has been found
with the same performance.
Properties of SF6
Sulphur hexafluoride (SF6
) is a synthetic compound showing a unique combination of
physical properties: high dielectric strength, high arc quenching capabilities (see Figure 1)
and high heat transfer performance, which is about twice of air.
SF6
is an odourless, tasteless, colourless, non-toxic, non-flammable, very stable and
inert gas at room temperature.
Due to spontaneous recombination the molecule is extremely stable even at very high
temperatures in the arc plasma during switching operation.
Advantages of SF6
technology
Since the early 1960’s, the Electrical Industry utilises SF6
in Gas Insulated Switchgear
(GIS), Gas Circuit Breakers (GCB), Live Tank Breakers (LTB), Dead Tank Breakers (DTB),
Gas Insulated Lines (GIL), Gas Voltage Transformers (GVT), Gas Insulated Transformers
(GIT), Gas Insulated Reactors (GIR).
PAPER
P O S I T I O N
No. 274 - June 2014 ELECTRA	 35
SF6
technology is versatile: SF6
equipment are air insulated
substations, gas insulated substations and mixed technology
solutions, all for application in indoor and outdoor environment
in different layouts.
The success story of the SF6
technology was accompanied by
the corresponding development and application of the enabling
technologies like gas handling equipment, gas measurement
instruments and gas handling procedures.
Figure 2 shows examples of applications.
In the power industry, SF6
is utilised in a closed cycle, and
large quantities are supposed to be banked in medium-voltage
and high-voltage switchgear [4]. The SF6
technology provides
the following advantages:
•	 high compactness and reduced size of the equipment;
•	 land saving and reduced dimensions required by the
switchgear room;
•	 high personnel safety;
•	 high reliability and long lifetime of the equipment;
•	 easy integration into the landscape resulting in higher
public acceptance;
•	 sealed design avoiding dust / rain / salt / ice penetration and
humidity condensation;
•	 pre-assembled equipment resulting in shorter installation
time;
•	 easy application for mobile solutions;
•	 special switching capabilities resulting in generator breakers;
•	 no periodical need for SF6
replacement.
The CIGRE brochure no. 499 [3] underlines the positive field
experience of high-voltage GIS gained during almost 50 years.
Environmental impact
The awareness of environmental aspects has been substantially
growing during the last decades. Since 1997 synthetic fluorinated
gases like SF6
are greenhouse gases covered by the Kyoto Protocol
[1].	 •••
Figure 1 - Example of breakdown voltage in SF6
, transformer oil
and compressed air in a non-uniform electric field (sphere - plane
gap) vs. pressure (Kali und Steinsalz, 3, issue 10 [1963] 319 [2].
Arc quenching capacity of SF6
, 50% air – SF6 mixture and pure
air vs. pressure (Insulating Materials for Design and Engineering
Practice, N.Y. [1962], p. 116, [2])
Figure 2 - 220kV GIS for TRANSELECTRICA,
BRAZI VEST substation, Romania.
550kV hybrid-type gas circuit breaker
for CEPCO Seibu substation, Japan.
245kV Gas Voltage transformer
P A P E RPOSITION
	36 	No. 274 - June 2014 ELECTRA
Nowadays the SF6
contribution to the overall anthropogenic
greenhouse effect is approximately in the range of 0.1% [4].
The measure of the greenhouse effect is called GlobalWarming
Potential (GWP). The calculation is based on the comparison to
CO2
(i.e. GWP of CO2
is 1). As far as SF6
is concerned, its strong
infrared absorption and long lifetime in the environment result
in a GWP value of 22 800 over a time period of 100 years [6].
Heavy current switching operations such as in circuit breakers
can generate decomposition products [7, 8]. Some of them are
fluorocarbons (e.g. CF4
, C2
F6
, C3
F8
); which are well–known as
greenhouse gases. In very rare cases internal arcs may lead to
the operation of safety devices resulting in release of SF6
and its
decomposition products into the environment.
SF6
and its decomposition products from application in
electric power equipment do not contribute to the destruction
of stratospheric ozone layer [10] because they contain neither
chlorine nor bromine.
Health and safety
SF6
isnon-toxic.However,itdoesnotsupportlifeasitisnotoxygen.
As the gas is much heavier than air, under conditions of insufficient
mixing with air the gas has a tendency to accumulate at low levels.
Areas below ground level, poorly ventilated or unventilated areas
(e.g. cable ducts, trenches, inspection pits, drainage systems), may
contain a high level of SF6
concentration. Personnel must be aware
of the danger of asphyxiation in such places.
In case of incorrect gas handling or uncertainty, gas
compartments may contain a residual amount of SF6
and should
not be entered without adequate ventilation and personal
protection equipment.
Heavy switching operations like in circuit breakers can
generate up to few per cent of decomposition products [7 and
8]. Some of them are SF4
, SOF2
, SO2
F2
, HF and SO2
[9]; which
are well-known as toxic and corrosive [10]. However, SF6
“reclaimers” and handling procedures have been developed
during the last decades to separate the gaseous decomposition
products and reclaim SF6
for reuse [9]. Handling procedures
are also available to remove solid decomposition products,
mainly powders containing fluorides, and dispose them in an
environmentally sound manner.
Specific precautions are required when entering a switchgear
room after release of SF6
due to the very rare event of external
fire or internal arcs [9].
The closed cycle concept and its
implementation in Standards
The Electrical Industry has been extremely active during the
last two decades in reducing the SF6
emissions. SF6
is handled
in a closed cycle, banked into equipment and not released into
the environment. Design features and SF6
handling procedures
have been further developed to reach an efficient cradle to grave
concept with very low emissions. CIGRE took a leading role in
creating and developing the technical frame on the application
and handling of SF6
in a closed cycle.
State-of-the-art medium-voltage equipment are sealed
pressure systems; while high-voltage equipment comprises
closed pressure systems requiring very limited SF6
handling [11
and 12]. State-of-the-art instruments enable to check easily and
quickly SF6
quality on-site. They have a small compressor to
pump back the gas sample into the gas compartment.
The CIGRE brochure no. 430 [13] reviews all significant
aspects of measuring and ensuring tightness of electric power
equipment during its expected lifetime.
A new version of the SF6
Recycling Guide [7] was published
in 2003, the following year its technical content was transferred
into revision 2 of IEC 60480 [14] and then two years later, in
2005, into revision 2 of IEC 60376 [15]. The quality of SF6
to be
used in electric power equipment has been therefore reviewed to
allow SF6
reuse.
CIGRE issued the brochure no. 276 [16] with the aim of
regulating SF6
handling and minimising the SF6
handling losses
onsite. Three years later, in 2008, the same concepts have been
first implemented into the IEC Technical Report 62271303
[17] and recently enforced and replaced by IEC 622714 [9].
The content of the CIGRE brochure no. 276 was also moved to
the IEEE Guide C37.122.3 [18]; which has been published in
January 2012.
Nowadays, the “Guide to minimise the use of SF6
during
routine testing of electrical equipment” is under preparation by
Working Group B3.30. Given the fact that the SF6
emission rate
during manufacturing, onsite commissioning included, has been
recently estimated to be in the range of 1 to 3% of the SF6
mass
banked in electrical equipment [4], the target is to understand
whether there is still a practical potential for achieving a further
reduction of the SF6
emission.
Regulations
The Kyoto Protocol [1] triggered the activity of the
legislators all over the world. Three approaches are followed:
regulations on monitoring and containment, taxes on SF6
and
voluntary agreements or partnership programmes. A typical
example of regulation on monitoring and containment is the
European Regulation 842/2006 [5] which introduces minimum
requirements concerning certain fluorinated greenhouse
gases, SF6
included. Recovery has to be performed by certified
personnel, equipment have to be duly labelled and the quantity
of fluorinated gases produced, imported and exported have
PAPER
P O S I T I O N
No. 274 - June 2014 ELECTRA	 37
to be annually reported. Nowadays, it is under revision and
will be replaced by a new one in 2014 (the final reading in
EU-parliament and approval by the EU-council is scheduled
for April 2014). As this regulation mainly applies to HFCs for
refrigerant applications, SF6
electrical switchgear will be affected
by additional measures, with the objective of avoiding emissions.
On the one hand, Australia is a typical example of taxation on
SF6
[19]. An import tax based on the CO2
equivalent mass has
been introduced in 2012.
On the contrary, the Environmental Protection Agency of
United States (US EPA) employs a voluntary code of practice
and voluntary partnership with industries as a major tool for
reducing emissions of fluorinated gases [20]; while in Japan the
voluntary agreement and self-commitment actions [21] involve:
•	 Establishment of targets for total emissions;
•	 Implementation of measures to attain these targets;
•	 Follow-up of progress toward attainment by the Industrial
Structure Council; and
•	 Establishment of revised targets once achieved.Figure
3 - SF6 emission during manufacturing and operation of
electrical equipment in Japan.
Figure 3 shows the SF6
emission during manufacturing and
operation of electrical equipment in Japan.
Alternatives to SF6 technology
Vacuum and Air Insulated Switchgear technologies are already
available on the market as alternative to SF6
in mediumvoltage,up
to 52 kV. Given the fact that the SF6
-free equipment need much
more space than SF6
equipment, users can select the technology
which better fits to their specific needs and evaluation criteria.
The critical issue is still to be able to design general purpose
SF6
-free equipment with the same performance, functionality•••
Figure 3 - SF6
emission during manufacturing and operation of electrical equipment in Japan.
Figure 4 - Comparison
between mediumvoltage
air insulated switchgear
(larger equipment on
the left of each picture)
and SF6
switchgear
(smaller equipment on
the right of each picture).
24 kV switchgear (left
picture), 36 kV switchgear
(right picture).
P A P E RPOSITION
	38 	No. 274 - June 2014 ELECTRA
and compactness as SF6
equipment, as clearly shown in Figure 4.
The large difference in size, weight and high compactness of
equipment assures that SF6
technology will continue to play a
fundamental role even in mediumvoltage, up to 52 kV.
The first pilot circuit breaker applications based on vacuum or
CO2
technology have been installed in the field to gain confidence
in application of the new technology to the highvoltage range
between 72.5 kV and 170 kV.
However, the GWP of SF6
alone is not adequate to measure the
environmental impact of electric power equipment based on SF6
technology. The environmental impact of any specific application
should beevaluated andcomparedusingtheLifeCycleAssessment
– LCA approach as regulated by ISO 14040 [22].
Interrupting performance of high
voltage circuit breakers
The development of circuit breakers with larger interrupting
andcurrentcarryingcapacitieshasbeenadvancedinapplications
with different interrupting media in accordance with the increase
of rated voltage of power systems. Bulk Oil and Minimum-Oil
circuit breakers were a leading technology until the 1970’s up to
145 kV. 245 kV live tank oil circuit interrupters with two-breaks
and 420 kV interrupters with four-breaks were also developed
but they were supplanted at the EHV level by air-blast circuit
breakers. Air-blast circuit breakers for rated voltages 800 kV and
1200 kV needed ten or even twelve interrupters in series per pole.
Noise reducing measures were necessary as compressed air used
for interruption was released into the atmosphere.
Air and oil circuit breakers were manufactured until the
1980’s, when production shifted toward circuit breakers using
sulphur hexafluoride (SF6
) gas. In the 1970’s, EPRI made an
extensive investigation of the interrupting performance with
various gases and gas mixtures and concluded that SF6
is the
best interrupting media for high-voltage circuit breakers [23]. In
particular, the thermal interrupting capability (short-line fault
interruption condition with a line surge impedance of 450 ohm)
using a double pressure type circuit breaker with a mixture of
SF6
(50%) and N2
(50%), and pure CF4
was reported to be 71%
and 53%, respectively compared with that of pure SF6
of similar
pressure. [24]
Figure 5 shows the interrupting capacity of air-blast, vacuum
and SF6
circuit breakers per break. The interrupting capacity
of SF6
puffer circuit breakers per break surpassed that of air
blast circuit breakers around 1970 and significantly advanced
in the 1980’s and 1990’s. SF6
puffer circuit breakers at 245 kV
40 kA and 300 kV 50 kA were developed with a single-break
in the early 1980’s, followed later by 420 kV and 550 kV 63 kA
single break circuit breakers and 800 kV, 1100 kV and 1200 kV
circuit breakers with two-breaks per pole were achieved in the
mid 1990’s. [25] Highly reliable and compact designs lead to
the dominance of SF6
puffer circuit breakers over the complete
transmission voltage range. The low number of breaks brought
by the SF6
technology leads to a lower environmental impact.
Figure 5 - Interruption capacity per break for different circuit breakers
More recently, the self-blast technique applied to SF6
circuit
breaker leads to lower operating energies and therefore increased
reliability.
State-of-the-art high voltage vacuum switchgear appeared
on the market up to 145 kV even though its current carrying
capability is limited to around 2500 A. It should be noted that
the withstand voltage of vacuum for large gap does not increase
linearly with gap length, whereas the voltage strength of SF6 is
linearly increasing with gap length and pressure. The primary
reasons for utilities to be interested in transmission vacuum
circuit breakers are their capability to operate frequently and
the reduced maintenance work during its lifetime as well as
the absence of SF6
. [26] Potential users see issues concerning
capacitive switching and dielectric performance. However,
current chopping transients and X-ray generation are not an
issue for rated voltages up to 145 kV.
Gas mixtures such as SF6
/N2
and SF6
/CF4
have been applied
to circuit breakers for applications at low ambient temperature
(less than -40 °C) in order to avoid SF6
liquefaction which leads
to an impaired interrupting capability. When these gas mixtures
are used, the interrupting capability is generally reduced by
one breaking rating, for example, the short-circuit breaking
capability of a 50 kA circuit breaker with pure SF6
circuit
breaker would be degraded to 40 kA or less depending on the
gas mixtures and interrupter designs. In addition, the dielectric
interrupting capability under small capacitive current switching
conditions is also de-rated by approximately one voltage rating,
for example, the dielectric interrupting capability of a 245 kV
circuit breaker with pure SF6
would be degraded to 170 kV with
gas mixtures [27], [28].
It should be noted that the interrupting capability with other
gases such as CO2
, N2
and air (at similar pressure as SF6
) is
much inferior to that of circuit breakers with gas mixtures that
include SF6
. Therefore these interrupting media lead to larger
interrupters (often multi-breaks) with a higher gas pressure
that requires the use of a larger driving energy of the operating
mechanism, resulting in a higher environmental impact.
PAPER
P O S I T I O N
No. 274 - June 2014 ELECTRA	 39
Conclusions
During the last 50 years, SF6
technology has had a huge
development because of the excellent insulation and arc quenching
properties of the gas with no comparable equivalent at the
moment. This has enabled the design and manufacturing of
extremely compact equipment with optimised usage of material,
high operational reliability and safety, minimised fire load, high
availability.
Despite of all these advantages, SF6
is a potent greenhouse gas;
which is covered by the Kyoto Protocol [1]. As a consequence of
that, the Electrical Industry has made a huge effort in developing
and implementing a responsible application of SF6
in transmission
and distribution networks.
During the last 15 years, concepts have been developed within
CIGRE to keep SF6
in a closed cycle, avoiding any deliberate release
to the environment. These concepts have been introduced into
IEC and IEEE Standards and are going to be adopted worldwide.
The focus is on the sustainable implementation of stateoftheart
equipment and best available practices on SF6
handling.
The Kyoto Protocol also triggered the activity of the legislators
worldwide and three different approaches have been developed:
regulations on monitoring and containment, taxes on SF6
and
voluntary agreements and partnership programmes. On the other
hand, the Manufacturers of Electric Equipment are continuously
seeking for alternatives to SF6
technology and are committed to
make available any industrially viable replacement. However,
SF6
technology will remain essential for the transmission and
distribution network until a new technology is found. 	 
References
[1]	 Kyoto Protocol to the United Nations Framework Convention on Climate
Change (1998) http://unfccc.int/kyoto_protocol/items/2830.php
[2]	 SF6 brochure, Solvay, http://www.solvaychemicals.com/Chemicals%20Lite-
rature%20Documents/Fluor/F-Specs/SF6_Sulphur_Hexafluoride.pdf
[3]	 CIGRE no. 499 Residual Life Concepts Applied to HV GIS (2012)
[4]	 Update on global SF6 emissions trends from electrical equipment – Edition
1.1 01.07.2010 Ecofys Emission Scenario Initiative on Sulphur Hexafluoride
for Electric Industry (ESI-SF6)
[5]	 Regulation (EC) No 842/2006 of the European Parliament and of the
Council of 17 May 2006 on certain fluorinated greenhouse gases
[6]	 IPCC 4th
Assessment Report: Climate change 2007 (AR4)
[7]	 CIGRE brochure no. 234: SF6 recycling guide (revision 2003)
[8]	 CIGRE WG B3.25 SF6 Analysis for AIS, GIS and MTS Condition Assess-
ment (to be published)
[9]	 IEC 62271–4: High-voltage switchgear and controlgear – Part 4: Handling
procedures for sulphur hexafluoride (SF6) and its mixtures
[10]	 Sax’s Dangerous Properties of Industrial Materials, John Wiley and Sons
Inc. (2013)
[11]	 IEC 622711: Highvoltage switchgear and controlgear – Part 1: Common
specifications
[12]	 IEC 62271203: Highvoltage switchgear and controlgear – Part 203: Gas-in-
sulated metal-enclosed switchgear for rated voltages above 52 kV
[13]	 CIGRE brochure no. 430: SF6 Tightness guide (2010)
[14]	 IEC 60480: Guidelines for the checking and treatment of sulfur hexafluo-
ride (SF6) taken from electrical equipment and specification for its re-use
(2004)
[15]	 IEC 60376: Specification of technical grade sulfur hexafluoride (SF6) for use
in electrical equipment (2005)
[16]	 CIGRE brochure no. 276: Guide for the preparation of customised “Practi-
cal SF6 handling instructions” (2005)
[17]	 IEC/TR 62271303: Highvoltage switchgear and controlgear – Part 303: Use
and handling of sulphur hexafluoride (SF6) (2008)
[18]	 IEEE C37.122.3: IEEE Guide for Sulphur Hexafluoride (SF6) Gas Handling
for High-Voltage (over 1000 Vac) Equipment (2011)
[19]	 Ozone Protection and Synthetic Greenhouse Gas (Import Levy) Amend-
ment Regulation 2012 (No. 1), Select Legislative Instrument 2012 No. 109
[20]	 Environmental Protection Agency of United States, http://epa.gov/electric-
power-sf6/
[21]	 Ministry of Economy, Trade and Industry of Japan, METI, http://www.meti.
go.jp/english/
[22]	 ISO 14040: Environmental management – Life cycle assessment – Principles
and framework (2006)
[23] 	 Fundamental Investigation of Arc Interruption in Gas Flow, EPRI EL-284,
1977 and EL-1455, 1980
[24] 	 Interruption Capability of Gases and Gas Mixtures in a Puffer-type Inter-
rupter, A. Lee, et al., IEEE transactions on Plasma Science, Vol. PS-8, No. 4,
1980
[25] 	 Development of 1100 kV GIS, Gas Circuit Breaker Disconnectors and High-
speed Grounding Switches, Y. Yamagata et al., CIGRE Session 13-304, 1996
[26] 	 Present Status of High-voltage and Large-capacity Circuit Breaker Appli-
cation and its Technology in Japan, K. Ikebe et al., CIGRE Session A3-303,
2010
[27] 	 Investigations concerning discussed alternatives to SF6 in HV equipment
for insulating and arc-extinguishing properties, E. Kynast, CIGRE SC A3 &
B3 colloquium 306, 2005
[28] 	 High voltage Circuit Breaker and Disconnector Application in Extreme
Cold Climates, D. F. Peelo, et al., CIGRE Session Paper A3-301, 2006.
Figure 6 - Vacuum switchgear at transmission level

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Application of SF6 in Transmission and Distribution Networks

  • 1. March 2014 Contents 1. Introduction. . . . . . . . . . 34 2. Properties of SF6 . . . . . . 34 3. Advantages of SF6 technology. . . . . . . . . . . 34 4. Environmental impact. . 35 5. Health and safety. . . . . . 36 6. The closed cycle concept and its implementation in Standards. . . . . . . . . . 36 7. Regulations . . . . . . . . . . 36 8. Alternatives to SF6 technology. . . . . . . . . . . 37 9. Interrupting performance of high voltage circuit breakers. . . . . . . . . . . . . 38 10. Conclusions. . . . . . . . . . 39 11. References. . . . . . . . . . . 39 P A P E RPOSITION 34 No. 274 - June 2014 ELECTRA CIGRE Position Paper on the Application of SF6 in Transmission and Distribution Networks Peter Glaubitz, Silvio Stangherlin, Jean-Marc Biasse, Falko Meyer, Mathieu Dallet, Mario Prüfert, Roland Kurte, Toshiyuki Saida, Kyoichi Uehara, Pascale Prieur, H. Ito, E. Kynast, A. Janssen, R. Smeets, D. Dufournet Introduction SF6 is essential for the transmission and distribution equipment and switchgear,because of its excellent dielectric, arc quenching, heat transfer and chemical recombination properties. This has been successfully proven since the 1960s for high-voltage equipment and since beginning of the 1980s for medium-voltage equipment. The size of equipment and switchgear has been significantly reduced since the beginning of the SF6 technology. Nowadays, SF6 technology is even more important to bring bulk power at high-voltage level closer to the consumers as for mega cities. Moreover, compact SF6 switchgear support applications such as offshore platforms or wind power installations where small sizes and light weights are requested. In spite of all the technical advantages of the SF6 technology, SF6 is a potent greenhouse gas which is covered by the Kyoto Protocol [1]. Therefore SF6 must be managed within a closed cycle, avoiding any deliberate release to the atmosphere. During the last 20 years, as a consequence, significant effort has been undertaken to reduce SF6 emissions. The focus for manufacturers and asset owners was on finding ways of increasing the tightness of equipment and reducing handling losses. In spite of the fact that during the last 30 years significant efforts were made to search for SF6 alternatives, no industrially viable alternative to SF6 technology has been found with the same performance. Properties of SF6 Sulphur hexafluoride (SF6 ) is a synthetic compound showing a unique combination of physical properties: high dielectric strength, high arc quenching capabilities (see Figure 1) and high heat transfer performance, which is about twice of air. SF6 is an odourless, tasteless, colourless, non-toxic, non-flammable, very stable and inert gas at room temperature. Due to spontaneous recombination the molecule is extremely stable even at very high temperatures in the arc plasma during switching operation. Advantages of SF6 technology Since the early 1960’s, the Electrical Industry utilises SF6 in Gas Insulated Switchgear (GIS), Gas Circuit Breakers (GCB), Live Tank Breakers (LTB), Dead Tank Breakers (DTB), Gas Insulated Lines (GIL), Gas Voltage Transformers (GVT), Gas Insulated Transformers (GIT), Gas Insulated Reactors (GIR).
  • 2. PAPER P O S I T I O N No. 274 - June 2014 ELECTRA 35 SF6 technology is versatile: SF6 equipment are air insulated substations, gas insulated substations and mixed technology solutions, all for application in indoor and outdoor environment in different layouts. The success story of the SF6 technology was accompanied by the corresponding development and application of the enabling technologies like gas handling equipment, gas measurement instruments and gas handling procedures. Figure 2 shows examples of applications. In the power industry, SF6 is utilised in a closed cycle, and large quantities are supposed to be banked in medium-voltage and high-voltage switchgear [4]. The SF6 technology provides the following advantages: • high compactness and reduced size of the equipment; • land saving and reduced dimensions required by the switchgear room; • high personnel safety; • high reliability and long lifetime of the equipment; • easy integration into the landscape resulting in higher public acceptance; • sealed design avoiding dust / rain / salt / ice penetration and humidity condensation; • pre-assembled equipment resulting in shorter installation time; • easy application for mobile solutions; • special switching capabilities resulting in generator breakers; • no periodical need for SF6 replacement. The CIGRE brochure no. 499 [3] underlines the positive field experience of high-voltage GIS gained during almost 50 years. Environmental impact The awareness of environmental aspects has been substantially growing during the last decades. Since 1997 synthetic fluorinated gases like SF6 are greenhouse gases covered by the Kyoto Protocol [1]. ••• Figure 1 - Example of breakdown voltage in SF6 , transformer oil and compressed air in a non-uniform electric field (sphere - plane gap) vs. pressure (Kali und Steinsalz, 3, issue 10 [1963] 319 [2]. Arc quenching capacity of SF6 , 50% air – SF6 mixture and pure air vs. pressure (Insulating Materials for Design and Engineering Practice, N.Y. [1962], p. 116, [2]) Figure 2 - 220kV GIS for TRANSELECTRICA, BRAZI VEST substation, Romania. 550kV hybrid-type gas circuit breaker for CEPCO Seibu substation, Japan. 245kV Gas Voltage transformer
  • 3. P A P E RPOSITION 36 No. 274 - June 2014 ELECTRA Nowadays the SF6 contribution to the overall anthropogenic greenhouse effect is approximately in the range of 0.1% [4]. The measure of the greenhouse effect is called GlobalWarming Potential (GWP). The calculation is based on the comparison to CO2 (i.e. GWP of CO2 is 1). As far as SF6 is concerned, its strong infrared absorption and long lifetime in the environment result in a GWP value of 22 800 over a time period of 100 years [6]. Heavy current switching operations such as in circuit breakers can generate decomposition products [7, 8]. Some of them are fluorocarbons (e.g. CF4 , C2 F6 , C3 F8 ); which are well–known as greenhouse gases. In very rare cases internal arcs may lead to the operation of safety devices resulting in release of SF6 and its decomposition products into the environment. SF6 and its decomposition products from application in electric power equipment do not contribute to the destruction of stratospheric ozone layer [10] because they contain neither chlorine nor bromine. Health and safety SF6 isnon-toxic.However,itdoesnotsupportlifeasitisnotoxygen. As the gas is much heavier than air, under conditions of insufficient mixing with air the gas has a tendency to accumulate at low levels. Areas below ground level, poorly ventilated or unventilated areas (e.g. cable ducts, trenches, inspection pits, drainage systems), may contain a high level of SF6 concentration. Personnel must be aware of the danger of asphyxiation in such places. In case of incorrect gas handling or uncertainty, gas compartments may contain a residual amount of SF6 and should not be entered without adequate ventilation and personal protection equipment. Heavy switching operations like in circuit breakers can generate up to few per cent of decomposition products [7 and 8]. Some of them are SF4 , SOF2 , SO2 F2 , HF and SO2 [9]; which are well-known as toxic and corrosive [10]. However, SF6 “reclaimers” and handling procedures have been developed during the last decades to separate the gaseous decomposition products and reclaim SF6 for reuse [9]. Handling procedures are also available to remove solid decomposition products, mainly powders containing fluorides, and dispose them in an environmentally sound manner. Specific precautions are required when entering a switchgear room after release of SF6 due to the very rare event of external fire or internal arcs [9]. The closed cycle concept and its implementation in Standards The Electrical Industry has been extremely active during the last two decades in reducing the SF6 emissions. SF6 is handled in a closed cycle, banked into equipment and not released into the environment. Design features and SF6 handling procedures have been further developed to reach an efficient cradle to grave concept with very low emissions. CIGRE took a leading role in creating and developing the technical frame on the application and handling of SF6 in a closed cycle. State-of-the-art medium-voltage equipment are sealed pressure systems; while high-voltage equipment comprises closed pressure systems requiring very limited SF6 handling [11 and 12]. State-of-the-art instruments enable to check easily and quickly SF6 quality on-site. They have a small compressor to pump back the gas sample into the gas compartment. The CIGRE brochure no. 430 [13] reviews all significant aspects of measuring and ensuring tightness of electric power equipment during its expected lifetime. A new version of the SF6 Recycling Guide [7] was published in 2003, the following year its technical content was transferred into revision 2 of IEC 60480 [14] and then two years later, in 2005, into revision 2 of IEC 60376 [15]. The quality of SF6 to be used in electric power equipment has been therefore reviewed to allow SF6 reuse. CIGRE issued the brochure no. 276 [16] with the aim of regulating SF6 handling and minimising the SF6 handling losses onsite. Three years later, in 2008, the same concepts have been first implemented into the IEC Technical Report 62271303 [17] and recently enforced and replaced by IEC 622714 [9]. The content of the CIGRE brochure no. 276 was also moved to the IEEE Guide C37.122.3 [18]; which has been published in January 2012. Nowadays, the “Guide to minimise the use of SF6 during routine testing of electrical equipment” is under preparation by Working Group B3.30. Given the fact that the SF6 emission rate during manufacturing, onsite commissioning included, has been recently estimated to be in the range of 1 to 3% of the SF6 mass banked in electrical equipment [4], the target is to understand whether there is still a practical potential for achieving a further reduction of the SF6 emission. Regulations The Kyoto Protocol [1] triggered the activity of the legislators all over the world. Three approaches are followed: regulations on monitoring and containment, taxes on SF6 and voluntary agreements or partnership programmes. A typical example of regulation on monitoring and containment is the European Regulation 842/2006 [5] which introduces minimum requirements concerning certain fluorinated greenhouse gases, SF6 included. Recovery has to be performed by certified personnel, equipment have to be duly labelled and the quantity of fluorinated gases produced, imported and exported have
  • 4. PAPER P O S I T I O N No. 274 - June 2014 ELECTRA 37 to be annually reported. Nowadays, it is under revision and will be replaced by a new one in 2014 (the final reading in EU-parliament and approval by the EU-council is scheduled for April 2014). As this regulation mainly applies to HFCs for refrigerant applications, SF6 electrical switchgear will be affected by additional measures, with the objective of avoiding emissions. On the one hand, Australia is a typical example of taxation on SF6 [19]. An import tax based on the CO2 equivalent mass has been introduced in 2012. On the contrary, the Environmental Protection Agency of United States (US EPA) employs a voluntary code of practice and voluntary partnership with industries as a major tool for reducing emissions of fluorinated gases [20]; while in Japan the voluntary agreement and self-commitment actions [21] involve: • Establishment of targets for total emissions; • Implementation of measures to attain these targets; • Follow-up of progress toward attainment by the Industrial Structure Council; and • Establishment of revised targets once achieved.Figure 3 - SF6 emission during manufacturing and operation of electrical equipment in Japan. Figure 3 shows the SF6 emission during manufacturing and operation of electrical equipment in Japan. Alternatives to SF6 technology Vacuum and Air Insulated Switchgear technologies are already available on the market as alternative to SF6 in mediumvoltage,up to 52 kV. Given the fact that the SF6 -free equipment need much more space than SF6 equipment, users can select the technology which better fits to their specific needs and evaluation criteria. The critical issue is still to be able to design general purpose SF6 -free equipment with the same performance, functionality••• Figure 3 - SF6 emission during manufacturing and operation of electrical equipment in Japan. Figure 4 - Comparison between mediumvoltage air insulated switchgear (larger equipment on the left of each picture) and SF6 switchgear (smaller equipment on the right of each picture). 24 kV switchgear (left picture), 36 kV switchgear (right picture).
  • 5. P A P E RPOSITION 38 No. 274 - June 2014 ELECTRA and compactness as SF6 equipment, as clearly shown in Figure 4. The large difference in size, weight and high compactness of equipment assures that SF6 technology will continue to play a fundamental role even in mediumvoltage, up to 52 kV. The first pilot circuit breaker applications based on vacuum or CO2 technology have been installed in the field to gain confidence in application of the new technology to the highvoltage range between 72.5 kV and 170 kV. However, the GWP of SF6 alone is not adequate to measure the environmental impact of electric power equipment based on SF6 technology. The environmental impact of any specific application should beevaluated andcomparedusingtheLifeCycleAssessment – LCA approach as regulated by ISO 14040 [22]. Interrupting performance of high voltage circuit breakers The development of circuit breakers with larger interrupting andcurrentcarryingcapacitieshasbeenadvancedinapplications with different interrupting media in accordance with the increase of rated voltage of power systems. Bulk Oil and Minimum-Oil circuit breakers were a leading technology until the 1970’s up to 145 kV. 245 kV live tank oil circuit interrupters with two-breaks and 420 kV interrupters with four-breaks were also developed but they were supplanted at the EHV level by air-blast circuit breakers. Air-blast circuit breakers for rated voltages 800 kV and 1200 kV needed ten or even twelve interrupters in series per pole. Noise reducing measures were necessary as compressed air used for interruption was released into the atmosphere. Air and oil circuit breakers were manufactured until the 1980’s, when production shifted toward circuit breakers using sulphur hexafluoride (SF6 ) gas. In the 1970’s, EPRI made an extensive investigation of the interrupting performance with various gases and gas mixtures and concluded that SF6 is the best interrupting media for high-voltage circuit breakers [23]. In particular, the thermal interrupting capability (short-line fault interruption condition with a line surge impedance of 450 ohm) using a double pressure type circuit breaker with a mixture of SF6 (50%) and N2 (50%), and pure CF4 was reported to be 71% and 53%, respectively compared with that of pure SF6 of similar pressure. [24] Figure 5 shows the interrupting capacity of air-blast, vacuum and SF6 circuit breakers per break. The interrupting capacity of SF6 puffer circuit breakers per break surpassed that of air blast circuit breakers around 1970 and significantly advanced in the 1980’s and 1990’s. SF6 puffer circuit breakers at 245 kV 40 kA and 300 kV 50 kA were developed with a single-break in the early 1980’s, followed later by 420 kV and 550 kV 63 kA single break circuit breakers and 800 kV, 1100 kV and 1200 kV circuit breakers with two-breaks per pole were achieved in the mid 1990’s. [25] Highly reliable and compact designs lead to the dominance of SF6 puffer circuit breakers over the complete transmission voltage range. The low number of breaks brought by the SF6 technology leads to a lower environmental impact. Figure 5 - Interruption capacity per break for different circuit breakers More recently, the self-blast technique applied to SF6 circuit breaker leads to lower operating energies and therefore increased reliability. State-of-the-art high voltage vacuum switchgear appeared on the market up to 145 kV even though its current carrying capability is limited to around 2500 A. It should be noted that the withstand voltage of vacuum for large gap does not increase linearly with gap length, whereas the voltage strength of SF6 is linearly increasing with gap length and pressure. The primary reasons for utilities to be interested in transmission vacuum circuit breakers are their capability to operate frequently and the reduced maintenance work during its lifetime as well as the absence of SF6 . [26] Potential users see issues concerning capacitive switching and dielectric performance. However, current chopping transients and X-ray generation are not an issue for rated voltages up to 145 kV. Gas mixtures such as SF6 /N2 and SF6 /CF4 have been applied to circuit breakers for applications at low ambient temperature (less than -40 °C) in order to avoid SF6 liquefaction which leads to an impaired interrupting capability. When these gas mixtures are used, the interrupting capability is generally reduced by one breaking rating, for example, the short-circuit breaking capability of a 50 kA circuit breaker with pure SF6 circuit breaker would be degraded to 40 kA or less depending on the gas mixtures and interrupter designs. In addition, the dielectric interrupting capability under small capacitive current switching conditions is also de-rated by approximately one voltage rating, for example, the dielectric interrupting capability of a 245 kV circuit breaker with pure SF6 would be degraded to 170 kV with gas mixtures [27], [28]. It should be noted that the interrupting capability with other gases such as CO2 , N2 and air (at similar pressure as SF6 ) is much inferior to that of circuit breakers with gas mixtures that include SF6 . Therefore these interrupting media lead to larger interrupters (often multi-breaks) with a higher gas pressure that requires the use of a larger driving energy of the operating mechanism, resulting in a higher environmental impact.
  • 6. PAPER P O S I T I O N No. 274 - June 2014 ELECTRA 39 Conclusions During the last 50 years, SF6 technology has had a huge development because of the excellent insulation and arc quenching properties of the gas with no comparable equivalent at the moment. This has enabled the design and manufacturing of extremely compact equipment with optimised usage of material, high operational reliability and safety, minimised fire load, high availability. Despite of all these advantages, SF6 is a potent greenhouse gas; which is covered by the Kyoto Protocol [1]. As a consequence of that, the Electrical Industry has made a huge effort in developing and implementing a responsible application of SF6 in transmission and distribution networks. During the last 15 years, concepts have been developed within CIGRE to keep SF6 in a closed cycle, avoiding any deliberate release to the environment. These concepts have been introduced into IEC and IEEE Standards and are going to be adopted worldwide. The focus is on the sustainable implementation of stateoftheart equipment and best available practices on SF6 handling. The Kyoto Protocol also triggered the activity of the legislators worldwide and three different approaches have been developed: regulations on monitoring and containment, taxes on SF6 and voluntary agreements and partnership programmes. On the other hand, the Manufacturers of Electric Equipment are continuously seeking for alternatives to SF6 technology and are committed to make available any industrially viable replacement. However, SF6 technology will remain essential for the transmission and distribution network until a new technology is found.  References [1] Kyoto Protocol to the United Nations Framework Convention on Climate Change (1998) http://unfccc.int/kyoto_protocol/items/2830.php [2] SF6 brochure, Solvay, http://www.solvaychemicals.com/Chemicals%20Lite- rature%20Documents/Fluor/F-Specs/SF6_Sulphur_Hexafluoride.pdf [3] CIGRE no. 499 Residual Life Concepts Applied to HV GIS (2012) [4] Update on global SF6 emissions trends from electrical equipment – Edition 1.1 01.07.2010 Ecofys Emission Scenario Initiative on Sulphur Hexafluoride for Electric Industry (ESI-SF6) [5] Regulation (EC) No 842/2006 of the European Parliament and of the Council of 17 May 2006 on certain fluorinated greenhouse gases [6] IPCC 4th Assessment Report: Climate change 2007 (AR4) [7] CIGRE brochure no. 234: SF6 recycling guide (revision 2003) [8] CIGRE WG B3.25 SF6 Analysis for AIS, GIS and MTS Condition Assess- ment (to be published) [9] IEC 62271–4: High-voltage switchgear and controlgear – Part 4: Handling procedures for sulphur hexafluoride (SF6) and its mixtures [10] Sax’s Dangerous Properties of Industrial Materials, John Wiley and Sons Inc. (2013) [11] IEC 622711: Highvoltage switchgear and controlgear – Part 1: Common specifications [12] IEC 62271203: Highvoltage switchgear and controlgear – Part 203: Gas-in- sulated metal-enclosed switchgear for rated voltages above 52 kV [13] CIGRE brochure no. 430: SF6 Tightness guide (2010) [14] IEC 60480: Guidelines for the checking and treatment of sulfur hexafluo- ride (SF6) taken from electrical equipment and specification for its re-use (2004) [15] IEC 60376: Specification of technical grade sulfur hexafluoride (SF6) for use in electrical equipment (2005) [16] CIGRE brochure no. 276: Guide for the preparation of customised “Practi- cal SF6 handling instructions” (2005) [17] IEC/TR 62271303: Highvoltage switchgear and controlgear – Part 303: Use and handling of sulphur hexafluoride (SF6) (2008) [18] IEEE C37.122.3: IEEE Guide for Sulphur Hexafluoride (SF6) Gas Handling for High-Voltage (over 1000 Vac) Equipment (2011) [19] Ozone Protection and Synthetic Greenhouse Gas (Import Levy) Amend- ment Regulation 2012 (No. 1), Select Legislative Instrument 2012 No. 109 [20] Environmental Protection Agency of United States, http://epa.gov/electric- power-sf6/ [21] Ministry of Economy, Trade and Industry of Japan, METI, http://www.meti. go.jp/english/ [22] ISO 14040: Environmental management – Life cycle assessment – Principles and framework (2006) [23] Fundamental Investigation of Arc Interruption in Gas Flow, EPRI EL-284, 1977 and EL-1455, 1980 [24] Interruption Capability of Gases and Gas Mixtures in a Puffer-type Inter- rupter, A. Lee, et al., IEEE transactions on Plasma Science, Vol. PS-8, No. 4, 1980 [25] Development of 1100 kV GIS, Gas Circuit Breaker Disconnectors and High- speed Grounding Switches, Y. Yamagata et al., CIGRE Session 13-304, 1996 [26] Present Status of High-voltage and Large-capacity Circuit Breaker Appli- cation and its Technology in Japan, K. Ikebe et al., CIGRE Session A3-303, 2010 [27] Investigations concerning discussed alternatives to SF6 in HV equipment for insulating and arc-extinguishing properties, E. Kynast, CIGRE SC A3 & B3 colloquium 306, 2005 [28] High voltage Circuit Breaker and Disconnector Application in Extreme Cold Climates, D. F. Peelo, et al., CIGRE Session Paper A3-301, 2006. Figure 6 - Vacuum switchgear at transmission level